CN210086033U - Quick-positioning high-waterproof ultrahigh-performance concrete combined permanent formwork - Google Patents

Quick-positioning high-waterproof ultrahigh-performance concrete combined permanent formwork Download PDF

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CN210086033U
CN210086033U CN201920363848.9U CN201920363848U CN210086033U CN 210086033 U CN210086033 U CN 210086033U CN 201920363848 U CN201920363848 U CN 201920363848U CN 210086033 U CN210086033 U CN 210086033U
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performance concrete
groove
positioning
template
ultra
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李光舜
杨医博
陈勇
罗家豪
赵轩进
郭文瑛
朱松伯
章少珊
王恒昌
贝芬
林志威
韩羿
韦晓鹏
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South China University of Technology SCUT
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Abstract

The utility model belongs to the building material field discloses a quick location high waterproof ultra high performance concrete combination formula permanent template. The outer side of the permanent template is a plane or a curved surface, and the inner side of the permanent template is provided with ribs; four edges are thickened and provided with grooves and tongues, and the lap joint of the grooves and tongues is a hydrophobic surface; after the tongue-and-groove joint, the outer side of the template forms a seam filling groove with a small outer part and a large inner part; the rabbet is provided with a water-swelling adhesive tape to improve the waterproofness; the positioning plates are arranged at the upper edge part and the lower edge part for quick positioning. The four sides of the high-performance concrete combined permanent template of the utility model all adopt the tongue-and-groove design, and the ultra-high performance concrete caulking agent, the hydrophobic surface and the hydrophobic paste body and the water-swelling adhesive tape are adopted to form a high-waterproof system, so that the durability can be effectively improved; and the positioning plate is adopted for quick positioning, so that the construction speed is improved.

Description

一种快速定位高防水超高性能混凝土组合式永久模板A fast positioning high waterproof and ultra high performance concrete combined permanent formwork

技术领域technical field

本实用新型属于建筑材料领域,具体涉及一种快速定位高防水超高性能混凝土组合式永久模板。The utility model belongs to the field of building materials, in particular to a fast-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork.

背景技术Background technique

模板工程伴随着混凝土工程的发展而发展,在国内外都己有相当长的历史。而永久模板,又称一次性消耗模板,即在现浇混凝土结构浇筑后模板不再拆除,其中永久模板作为保护层或与现浇结构叠合后组合成共同受力构件。它具有施工工序简化、操作简便、改善了劳动条件、不用或少用模板支撑、节约模板支拆用工量和加快施工进度等优点,目前主要材质是钢材、纤维增强塑料等。虽然永久模板生产成本比传统模板要高,但综合考虑劳动量的减少,材料损耗的减少,工期的缩短,建筑物耐久性的增强,长期维修费用的降低和节能环保等因素,使用新型永久性模板的工程总费用更低。因而永久性模板有很好的发展前景。Formwork engineering has developed along with the development of concrete engineering and has a long history at home and abroad. The permanent formwork, also known as the one-time consumption formwork, means that the formwork will not be removed after the cast-in-place concrete structure is poured. It has the advantages of simplified construction process, easy operation, improved working conditions, no or less use of formwork support, saving of formwork support and disassembly, and accelerated construction progress. At present, the main materials are steel, fiber reinforced plastics, etc. Although the production cost of permanent formwork is higher than that of traditional formwork, considering factors such as the reduction of labor, the reduction of material loss, the shortening of construction period, the enhancement of building durability, the reduction of long-term maintenance costs, energy saving and environmental protection and other factors, the use of new permanent formwork The overall engineering cost of the formwork is lower. Therefore, the permanent template has a good development prospect.

在海洋等氯盐环境下的混凝土结构,目前主要采用抗海水腐蚀混凝土提高其使用寿命。但在腐蚀特别严重的潮汐区和浪溅区,由于水流冲刷和干湿循环,抗海水腐蚀混凝土结构会较早破坏,影响结构整体寿命。For concrete structures in chloride environments such as the ocean, seawater corrosion-resistant concrete is mainly used to improve their service life. However, in the tidal zone and splash zone where corrosion is particularly severe, due to water scouring and dry-wet cycle, the seawater corrosion-resistant concrete structure will be damaged earlier, affecting the overall life of the structure.

另一方面,由于抗海水腐蚀混凝土需要采用优质原材料,特别是优质掺和料,其可获得性较差,导致很多工程难以采用这一技术措施。还有很多大体积混凝土结构,其内部并不需要高的抗氯离子性能,但如果采用抗海水腐蚀混凝土,则需要全部采用,造成材料的浪费和较高的造价。On the other hand, due to the poor availability of high-quality raw materials, especially high-quality admixtures, for seawater-resistant concrete, it is difficult to adopt this technical measure in many projects. There are also many large-volume concrete structures that do not need high chloride ion resistance inside, but if seawater corrosion-resistant concrete is used, all of them need to be used, resulting in waste of materials and higher construction costs.

考虑到海洋环境下结构耐久性不好主要是内部钢筋锈蚀和外部混凝土破坏,为进一步提高海洋环境下结构寿命,提出采用超高性能混凝土永久模板作为结构外表层,内部采用普通混凝土的思路,从而降低造价和优质原材料的消耗,物尽其用。Considering that the poor structural durability in the marine environment is mainly due to the corrosion of the internal steel bars and the damage of the external concrete, in order to further improve the structural life in the marine environment, it is proposed to use the permanent formwork of ultra-high performance concrete as the outer layer of the structure, and the internal use of ordinary concrete. Reduce the cost and consumption of high-quality raw materials, and make the best use of everything.

超高性能混凝土是20世纪末研发的一种高性能水泥基材料,最初是1993年法国研制的活性粉末混凝土(RPC),目前超高性能混凝土在国外主要用于建造公路桥梁、结构维修加固等。Ultra-high-performance concrete is a high-performance cement-based material developed at the end of the 20th century. It was originally reactive powder concrete (RPC) developed in France in 1993. At present, ultra-high-performance concrete is mainly used in the construction of highways and bridges abroad, structural maintenance and reinforcement.

采用超高性能混凝土制备永久模板,能够充分发挥超高性能混凝土的优点,并解决抗海水腐蚀混凝土在潮汐区和浪溅区耐久性偏低的问题,是超高性能混凝土应用的一个很好用途,也是世界上的前沿课题。The use of ultra-high-performance concrete to prepare permanent formwork can give full play to the advantages of ultra-high-performance concrete and solve the problem of low durability of seawater-resistant concrete in tidal and splash zones. It is a good use for ultra-high-performance concrete applications. , is also a frontier topic in the world.

对于超高性能混凝土用作混凝土结构的永久模板,目前只有少量的概念性设计和实验研究,其形式也只是简单的板状或整体式的模板。As for the permanent formwork of ultra-high performance concrete used as concrete structure, there are only a few conceptual designs and experimental studies, and its form is only a simple plate or integral formwork.

在实际工程中,除部分小规格的柱可采用整体式永久模板外,大量的桥墩、墩柱、挡墙等建构筑物由于体积太大,无法采用整体式永久模板,必须采用组合式永久模板。然而,组合式永久模板在使用时,不可避免会存在模板拼缝,模板拼缝部位是结构构件受力的薄弱环节,其导致的渗漏也是影响结构耐久性的主要问题,如何有效解决这一问题是超高性能混凝土组合式永久模板能否使用的关键问题之一。此外,组合式永久模板与内部混凝土能否有良好连接,避免产生脱空造成内部联通通道,也对保障混凝土结构耐久性至关重要。最后,组合式永久模板在拼接过程中,如何快速定位,大幅提高施工效率也是本领域技术人员需要解决的技术问题。In actual engineering, except for some small-sized columns that can use integral permanent formwork, a large number of bridge piers, piers, retaining walls and other structures are too large to use integral permanent formwork, and combined permanent formwork must be used. However, when the combined permanent formwork is used, it is inevitable that there will be formwork joints. The formwork joints are the weak link of the structural members, and the leakage caused by them is also the main problem affecting the structural durability. How to effectively solve this problem The question is one of the key issues of whether the combined permanent formwork of ultra-high performance concrete can be used. In addition, whether the combined permanent formwork can have a good connection with the internal concrete to avoid voids and cause internal communication channels is also crucial to ensuring the durability of the concrete structure. Finally, how to quickly locate the combined permanent formwork and greatly improve the construction efficiency during the splicing process is also a technical problem that needs to be solved by those skilled in the art.

实用新型内容Utility model content

针对以上现有技术存在的缺点和不足之处,本实用新型的目的在于提供一种快速定位高防水超高性能混凝土组合式永久模板。In view of the above shortcomings and deficiencies in the prior art, the purpose of the present utility model is to provide a fast-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork.

本实用新型目的通过以下技术方案实现:The purpose of this utility model is achieved through the following technical solutions:

一种快速定位高防水超高性能混凝土组合式永久模板,所述永久模板的外侧为平面或曲面,内侧带肋;四个边部加厚,并设置企口,企口搭接处为憎水表面;企口搭接后模板外侧形成填缝槽,企口内侧设置通长的凹槽,凹槽内放置遇水膨胀胶条;在永久模板上边部内侧的中间位置固定一个定位板,在对应的下边部的中间位置固定一个与定位板配合的缺口板。A quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork, the outer side of the permanent formwork is a plane or a curved surface, and the inner side is ribbed; the four sides are thickened, and a groove is provided, and the lap joint of the groove and the groove is hydrophobic Surface; after the tongue and groove are overlapped, a caulking groove is formed on the outside of the formwork, a long groove is set on the inner side of the groove, and a water-swellable rubber strip is placed in the groove; a positioning plate is fixed at the middle position of the inner side of the upper edge of the permanent formwork. A notch plate matched with the positioning plate is fixed in the middle of the lower edge of the plate.

进一步的,所述永久模板的边部厚度为40~80mm,边部与肋间区域厚度不低于15mm且不大于肋的厚度,肋为横向、纵向或斜向设置,肋的高度不超过边部的高度。Further, the thickness of the edge of the permanent formwork is 40-80mm, the thickness of the edge and the inter-rib area is not less than 15mm and not greater than the thickness of the rib, the ribs are arranged horizontally, longitudinally or obliquely, and the height of the rib does not exceed the edge. the height of the part.

进一步地,所述永久模板内侧边部与肋间区域撒布碎石或压制凹痕,碎石或凹痕的投影面积占边部与肋间区域面积的1%~50%。通过撒布碎石或压制凹痕,可以在永久模板内侧形成凹凸表面,以增加永久模板和后浇混凝土的粘结。Further, the inner side of the permanent template and the intercostal area are scattered with gravel or pressed dents, and the projected area of the gravel or the dent accounts for 1% to 50% of the area of the side and the intercostal area. By spreading gravel or pressing dents, a bumped surface can be created on the inside of the permanent form to increase the bond between the permanent form and the post-cast concrete.

进一步的,所述碎石的公称粒径为16~31.5mm,碎石的投影面积占边部与肋间区域面积的10%~20%,碎石部分嵌入模板中;所述凹痕为直径为10~30mm的圆形,凹痕投影面积占边部与肋间区域面积的10%~20%,凹痕的深度为5~10mm,且凹痕处的模板厚度不低于10mm。Further, the nominal particle size of the crushed stone is 16 to 31.5 mm, the projected area of the crushed stone accounts for 10% to 20% of the area of the edge and the intercostal area, and the crushed stone is partially embedded in the template; the dent is a diameter of It is a circle of 10-30mm, the projected area of the dent accounts for 10%-20% of the area of the edge and the intercostal area, the depth of the dent is 5-10mm, and the thickness of the template at the dent is not less than 10mm.

进一步地,所述永久模板上边部和下边部的企口设置为对应的一个弧形凸起和凹槽,形成卡槽,其高度或深度为10~30mm;所述永久模板左边部和右边部的企口设置为对应的一个矩形或梯形的凸起和凹下,其长度为20~100mm。Further, the grooves of the upper and lower sides of the permanent formwork are set as a corresponding arc-shaped protrusion and groove to form a slot, and its height or depth is 10-30mm; the left and right parts of the permanent formwork The tongue and groove are set as a corresponding rectangular or trapezoidal protrusion and depression, and its length is 20-100mm.

进一步地,所述定位板为厚度为10~40mm,半径为50~300mm的超高性能混凝土定位圆板。Further, the positioning plate is an ultra-high performance concrete positioning circular plate with a thickness of 10-40 mm and a radius of 50-300 mm.

进一步地,所述放置遇水膨胀胶条的凹槽为矩形。Further, the groove for placing the water-swellable rubber strip is rectangular.

进一步地,所述企口搭接后模板外侧形成的填缝槽为外小内大,外侧的宽度为5~15mm。Further, the caulking groove formed on the outside of the template after the tongue-and-groove overlap is small on the outside and large on the inside, and the width of the outside is 5-15 mm.

进一步的,所述永久模板主体材料为不锈钢钢丝网或纤维网增强的超高性能混凝土,肋和边部材料为不锈钢钢筋、纤维筋、高强钢筋或预应力钢筋增强的超高性能混凝土。Further, the main material of the permanent formwork is stainless steel wire mesh or fiber mesh reinforced ultra-high performance concrete, and the rib and edge materials are stainless steel steel bars, fiber bars, high-strength steel bars or prestressed steel bars reinforced ultra-high performance concrete.

进一步的,所述永久模板的四个角部各设置一个螺栓孔,螺栓孔为外小内大设计,螺栓孔位置内侧设计圆形加强筋,并通过配筋与两侧肋连接成整体,螺栓孔位置的板厚度与肋一致。Further, each of the four corners of the permanent formwork is provided with a bolt hole, the bolt hole is designed to be small on the outside and large on the inside, and a circular reinforcing rib is designed on the inner side of the bolt hole position, and is connected to the ribs on both sides through the reinforcing bar. The plate thickness at the hole location is the same as the rib.

进一步的,所述永久模板的肋上安装预埋螺母,预埋螺母与肋中的钢筋连接,预防脱出。预埋螺母用于安装剪力键,以进一步增加抗剪性能。剪力键长度不低于5cm,剪力键在模板安装前安装好。Further, pre-embedded nuts are installed on the ribs of the permanent formwork, and the pre-embedded nuts are connected with the steel bars in the ribs to prevent them from coming out. Embedded nuts are used to install shear keys to further increase shear resistance. The length of the shear key should not be less than 5cm, and the shear key should be installed before the template is installed.

本实用新型的超高性能混凝土组合式永久模板具有如下优点及有益效果:The ultra-high performance concrete combined permanent formwork of the present invention has the following advantages and beneficial effects:

(1)超高性能混凝土永久模板本身强度高,耐久性好,能有效保护内部混凝土。(1) The ultra-high performance concrete permanent formwork itself has high strength and good durability, and can effectively protect the internal concrete.

(2)模板采用带肋设计,质量较轻,方便运输和安装,可进行各方向的拼接,工程适应性好。(2) The template adopts ribbed design, which is light in weight, convenient for transportation and installation, can be spliced in all directions, and has good engineering adaptability.

(3)模板可在工厂预制,工业化程度高,尺寸精度高,有利于减小拼缝的尺寸,提高耐久性。(3) The template can be prefabricated in the factory, with a high degree of industrialization and high dimensional accuracy, which is conducive to reducing the size of the seam and improving the durability.

(4)模板四边均采用企口设计,一方面大幅增加了外界物质的渗透路径长度;另一方面企口搭接处为憎水表面,安装前再涂覆憎水膏体,且企口处设置遇水膨胀胶条,能有效防止外界物质的渗入,能有效提高耐久性。(4) The four sides of the template are designed with tongue and groove. On the one hand, the length of the penetration path of external substances is greatly increased; on the other hand, the lap joint of the tongue and groove is a hydrophobic surface. Setting water-swellable rubber strips can effectively prevent the infiltration of external substances and can effectively improve durability.

(5)采用超高性能混凝土作为填缝剂,填缝槽和螺栓孔尺寸为外小内大,能够有效防止填缝剂的脱出,防止海水等外界物质的渗透。(5) Ultra-high performance concrete is used as the caulking agent, and the size of the caulking groove and bolt hole is small on the outside and large on the inside, which can effectively prevent the caulking agent from coming out and prevent the penetration of external substances such as seawater.

(6)模板的上下边部设置定位板,能够快速定位,大幅提高施工效率。(6) The upper and lower sides of the formwork are provided with positioning plates, which can be quickly positioned and greatly improve the construction efficiency.

(7)模板边部与肋间区域采用撒布碎石的方法形成内表面的凹凸,使得模板和内部混凝土结合紧密,有效避免模板脱空造成的渗透路径,提高结构耐久性。这一方法得到的模板内表面上嵌固有一定数量的碎石,后浇筑的混凝土将嵌固的碎石包裹其中,成为一体,有效解决了内部混凝土和外部模板的脱空问题。与传统的制备凹凸槽、凹凸花纹、增设剪力钉等方式相比,无需模板,且施工方便,成本低廉。(7) The edge of the formwork and the intercostal area use the method of spreading gravel to form the concavity and convexity of the inner surface, so that the formwork and the internal concrete are closely combined, effectively avoiding the penetration path caused by the emptying of the formwork, and improving the structural durability. A certain amount of gravel is embedded on the inner surface of the formwork obtained by this method, and the post-cast concrete wraps the embedded gravel into a whole, which effectively solves the void problem of the internal concrete and the external formwork. Compared with the traditional methods of preparing concave-convex grooves, concave-convex patterns, adding shear nails, etc., no template is required, and the construction is convenient and low in cost.

(8)模板边部与肋间区域也可采用压制凹痕的方法增加内表面的凹凸,使得模板和内部混凝土结合紧密,有效避免模板脱空造成的渗透路径,提高结构耐久性。与传统的浇筑凹凸花纹的方式相比,压制凹痕的模板面不需要模板,没有压制凹痕的部位表面粗糙,且压制凹痕时,凹痕附近的混凝土会凸起,进一步增加粗糙度。(8) The edge of the formwork and the inter-rib area can also be pressed to increase the unevenness of the inner surface, so that the formwork and the internal concrete are closely combined, effectively avoiding the penetration path caused by the void of the formwork, and improving the structural durability. Compared with the traditional way of pouring concave-convex patterns, the formwork surface for pressing dents does not need a formwork, and the surface of the parts without pressing dents is rough, and when pressing dents, the concrete near the dents will bulge, further increasing the roughness.

附图说明Description of drawings

图1为实施例1的快速定位高防水超高性能混凝土组合式永久模板拼接后的整体结构示意图;1 is a schematic diagram of the overall structure of the quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork of Example 1 after splicing;

图2为实施例1的快速定位高防水超高性能混凝土组合式永久模板的内侧结构示意图;2 is a schematic diagram of the inner structure of the quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork of Example 1;

图3为图2中的局部放大结构示意图;Fig. 3 is the partial enlarged structural schematic diagram in Fig. 2;

图4为实施例1的快速定位高防水超高性能混凝土永久模板的外侧结构示意图;4 is a schematic diagram of the outer structure of the fast-positioning high-waterproof and ultra-high-performance concrete permanent formwork of Example 1;

图5为图4中左侧面的局部放大结构示意图;Fig. 5 is the partial enlarged structural schematic diagram of the left side in Fig. 4;

图6为实施例1的快速定位高防水超高性能混凝土永久模板的定位圆板及半圆缺口板的放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of the positioning circular plate and the semi-circular notched plate of the quick positioning high-waterproof and ultra-high-performance concrete permanent formwork of Example 1. FIG.

图7为实施例1的快速定位高防水超高性能混凝土永久模板上下边部的企口搭接后模板外侧形成的填缝槽放大图;7 is an enlarged view of the caulking groove formed on the outside of the formwork after the tongue and groove overlap of the upper and lower edges of the high-waterproof and ultra-high-performance concrete permanent formwork of Example 1;

图8为实施例1的快速定位高防水超高性能混凝土永久模板左右边部的企口搭接后模板外侧形成的填缝槽放大图;8 is an enlarged view of the caulking groove formed on the outside of the formwork after the tongue and groove overlap of the left and right edges of the high-water-proof and ultra-high-performance concrete permanent formwork of Example 1;

图9为实施例1中快速定位高防水超高性能混凝土永久模板内侧凹痕的结构示意图;9 is a schematic structural diagram of quickly locating a dent inside a permanent formwork of high-waterproof and ultra-high-performance concrete in Example 1;

图10为实施例2中快速定位高防水超高性能混凝土永久模板内侧碎石的结构示意图;Fig. 10 is the structural representation of quick positioning of high-waterproof and ultra-high-performance concrete permanent formwork inner side gravel in Example 2;

图11为实施例2中快速定位高防水超高性能混凝土永久模板的螺栓孔结构配筋示意图。FIG. 11 is a schematic diagram showing the reinforcement of bolt hole structure for quick positioning of high waterproof and ultra-high performance concrete permanent formwork in Example 2. FIG.

具体实施方式Detailed ways

下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The present utility model will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present utility model are not limited thereto.

实施例1Example 1

本实施例的一种快速定位高防水超高性能混凝土组合式永久模板,其结构示意图如图1~6所示。所述永久模板的外侧为平面,尺寸为900×600mm,平面厚度15mm,平面材料为有机纤维网增强的超高性能混凝土;内侧带肋,肋为横纵设置,纵向设置2条肋101,横向设置3条肋102,肋的宽度为30mm,肋的高度不超过边部的高度;四个边部厚度为30mm,并设置企口,企口搭接处为憎水表面;永久模板上边部和下边部的企口设置为对应的一个半圆形的凸起401和凹槽402,形成卡槽,其高度或深度为10mm。在半圆形的凸起和凹槽部分的长度方向靠近模板内侧处设置一个通长的矩形凹槽501,凹槽宽度5mm,深度为10mm,用于预先放置遇水膨胀胶条,胶条外贴防护膜,模板施工前去除。在上边部内侧的中间位置预埋一个不锈钢螺母601,后续用不锈钢螺栓固定一个超高性能混凝土定位圆板701,圆板的厚度为10mm,半径为50mm;在对应的下边部的中间位置预埋两个不锈钢螺母602,后续用不锈钢螺栓固定一个与定位圆板配合的超高性能混凝土定位半圆缺口板702,缺口板的厚度和弧形缺口与上边部的半圆对应,半圆缺口的直径略大于上边部的圆的直径1mm。左边部和右边部的企口设置为对应的一个矩形的凸起403和凹下404,其长度为30mm在凸起和凹下部分的长度方向靠近模板内侧位置设置一个通长的矩形凹槽502,凹槽宽度为5mm,深度为5mm,用于预先放置遇水膨胀胶条,胶条外贴防护膜,模板施工前去除。企口搭接后模板外侧形成填缝槽503,填缝槽503的尺寸为外小内大,外侧的宽度5mm,内侧的宽度7mm,填缝槽的深度5mm。肋和边部材料为玻璃纤维筋增强的超高性能混凝土,保护层厚度10mm。本实施例快速定位高防水超高性能混凝土永久模板上下边部的企口搭接后模板外侧形成的填缝槽放大图如图7所示;左右边部的企口搭接后模板外侧形成的填缝槽放大图如图8所示。Figures 1-6 are schematic diagrams of a quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork of this embodiment. The outer side of the permanent formwork is a plane, the size is 900×600mm, the plane thickness is 15mm, and the plane material is ultra-high performance concrete reinforced with organic fiber mesh; Set three ribs 102, the width of the ribs is 30mm, and the height of the ribs does not exceed the height of the side; The groove and mouth of the lower side are set as a corresponding semicircular protrusion 401 and a groove 402 to form a slot, the height or depth of which is 10 mm. A full-length rectangular groove 501 is arranged near the inner side of the template in the length direction of the semi-circular raised and grooved parts. The groove width is 5mm and the depth is 10mm. Apply protective film and remove the formwork before construction. A stainless steel nut 601 is pre-embedded in the middle position of the inner side of the upper edge, and an ultra-high performance concrete positioning circular plate 701 is subsequently fixed with stainless steel bolts. Two stainless steel nuts 602, followed by stainless steel bolts to fix an ultra-high performance concrete positioning semi-circle notched plate 702 matched with the positioning circular plate. The thickness of the notched plate and the arc-shaped gap correspond to the semicircle on the upper side, and the diameter of the semicircular gap is slightly larger than the upper side. The diameter of the circle of the part is 1mm. The tongue and groove of the left part and the right part are set as a corresponding rectangular protrusion 403 and a concave 404, the length of which is 30mm , and a long rectangular groove is set near the inner side of the template in the length direction of the convex and concave parts. 502, the width of the groove is 5mm and the depth is 5mm. It is used to pre-place the water-swellable adhesive strip, and the protective film is attached to the adhesive strip, and the formwork is removed before construction. After the tongue and groove are overlapped, a caulking groove 503 is formed on the outside of the template. The size of the caulking groove 503 is small on the outside and large on the inside, the width of the outer side is 5mm, the width of the inner side is 7mm, and the depth of the caulking groove is 5mm. The rib and edge materials are ultra-high performance concrete reinforced with glass fiber reinforcement, and the thickness of the protective layer is 10mm. Figure 7 shows an enlarged view of the caulking groove formed on the outside of the formwork after the tongue and groove of the upper and lower edges of the permanent formwork for quick positioning of high waterproof and ultra-high performance concrete in this embodiment; An enlarged view of the caulking slot is shown in Figure 8.

所述永久模板内侧边部与肋间区域压制凹痕200,形成凹凸表面,其结构示意图如图9所示,以增加永久模板和后浇混凝土的粘结。压制凹痕为圆形,圆的直径为10mm,凹痕投影面积占永久模板边部和肋间区域面积的10%,凹痕的深度为5mm。The inner edge of the permanent formwork and the intercostal area are pressed with dents 200 to form a concave-convex surface, the schematic diagram of which is shown in Figure 9, to increase the bond between the permanent formwork and the post-cast concrete. The pressed dent is circular, the diameter of the circle is 10 mm, the projected area of the dent accounts for 10% of the area of the edge and intercostal area of the permanent template, and the depth of the dent is 5 mm.

所述永久模板的内侧每条横向肋上进一步安装3个直径20mm的预埋螺母604,用于安装剪力键,以进一步增加抗剪性能。预埋螺母与内部肋中的预应力钢筋连接,预防脱出。剪力键长度8cm,剪力键在模板安装前安装好。Three embedded nuts 604 with a diameter of 20 mm are further installed on each transverse rib on the inner side of the permanent formwork for installing shear keys to further increase the shear resistance performance. The embedded nut is connected to the prestressed steel bar in the internal rib to prevent it from coming out. The length of the shear key is 8cm, and the shear key is installed before the template is installed.

上述快速定位高防水超高性能混凝土组合式永久模板在建筑物混凝土浇筑中的应用过程为:永久模板安装前在企口憎水搭接面涂覆憎水膏体,再将相邻的超高性能混凝土永久模板通过拼接的形式形成建构筑物的模板,并利用模板上下边部的超高性能混凝土定位圆板和缺口板进行快速定位,待内部混凝土浇筑完后,在永久模板的填缝槽和螺栓孔中填充超高性能混凝土填缝剂。The application process of the above-mentioned quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork in concrete pouring of buildings is as follows: before the permanent formwork is installed, the water-repellent lap surface is coated with hydrophobic paste, and then the adjacent super-high The high-performance concrete permanent formwork forms the formwork of the building by splicing, and uses the ultra-high-performance concrete positioning circular plates and notched plates on the upper and lower sides of the formwork for rapid positioning. Fill the bolt holes with ultra-high performance concrete caulk.

超高性能混凝土具有超高强度和超高耐久性,抗压强度145MPa,电量值18C,超高性能混凝土含有PVA有机纤维增强抗裂性。Ultra-high-performance concrete has ultra-high strength and ultra-high durability, with a compressive strength of 145MPa and a power value of 18C. Ultra-high-performance concrete contains PVA organic fibers to enhance crack resistance.

实施例2Example 2

本实施例的一种快速定位高防水超高性能混凝土组合式永久模板,所述永久模板的外侧为平面,尺寸为3000×2400mm,平面厚度30mm,平面材料为不锈钢钢丝网增强的超高性能混凝土;内侧带肋,肋为横纵设置,纵向设置2条肋,横向设置3条肋,肋的宽度为40mm,肋的高度不超过边部的高度;四个边部厚度为60mm,并设置企口,企口搭接处为憎水表面;永久模板上边部和下边部的企口设置为对应的一个弧形的凸起和凹槽,形成卡槽,其高度或深度为20mm。在半圆形的凸起和凹槽部分的长度方向靠近模板内侧处设置一个通长的矩形凹槽,凹槽宽度10mm,深度为10mm,用于预先放置遇水膨胀胶条,胶条外贴防护膜,模板施工前去除。在上边部内侧的中间位置预埋一个不锈钢螺母,后续用不锈钢螺栓固定一个超高性能混凝土定位圆板,圆板的厚度为20mm,半径为200mm;在对应的下边部的中间位置预埋两个不锈钢螺母,后续用不锈钢螺栓固定一个与定位圆板配合的超高性能混凝土定位缺口板,缺口板的厚度和弧形缺口与上边部的半圆对应,弧形缺口的直径略大于上边部的圆的直径1mm。左边部和右边部的企口设置为对应的一个直角梯形的凸起和凹下,其长度为50mm在凸起和凹下部分的长度方向靠近模板内侧位置设置一个通长的矩形凹槽,凹槽宽度为10mm,深度为10mm,用于预先放置遇水膨胀胶条,胶条外贴防护膜,模板施工前去除。企口搭接后模板外侧形成填缝槽,填缝槽的尺寸为外小内大,外侧的宽度5mm,内侧的宽度7mm,填缝槽的深度10mm。肋和边部材料为高强钢筋增强的超高性能混凝土,保护层厚度10mm。A quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork of this embodiment, the outer side of the permanent formwork is a plane, the size is 3000×2400mm, the plane thickness is 30mm, and the plane material is ultra-high-performance concrete reinforced with stainless steel wire mesh The inner side is ribbed, the ribs are arranged horizontally and vertically, 2 ribs are arranged longitudinally, and 3 ribs are arranged horizontally, the width of the rib is 40mm, and the height of the rib does not exceed the height of the side; the thickness of the four sides is 60mm, and the The lap joint of the groove and the groove is a hydrophobic surface; the groove and groove of the upper and lower sides of the permanent formwork are set as a corresponding arc-shaped protrusion and groove to form a groove, and its height or depth is 20mm. A full-length rectangular groove is set near the inner side of the template in the length direction of the semi-circular raised and grooved parts. The groove width is 10mm and the depth is 10mm. The protective film shall be removed before formwork construction. A stainless steel nut is embedded in the middle position of the inner side of the upper edge, and then an ultra-high performance concrete positioning circular plate is fixed with stainless steel bolts. The thickness of the circular plate is 20mm and the radius is 200mm; Stainless steel nuts, and then use stainless steel bolts to fix an ultra-high performance concrete positioning gap plate matched with the positioning circular plate. The thickness of the gap plate and the arc-shaped gap correspond to the semicircle on the upper side, and the diameter of the arc-shaped gap is slightly larger than that of the circle on the upper edge. 1mm in diameter. The tongue and groove of the left and right parts are set as a corresponding right-angled trapezoid convex and concave, the length of which is 50mm , and a long rectangular groove is set near the inner side of the template in the length direction of the convex and concave parts. The width of the groove is 10mm and the depth is 10mm. It is used to place the water-swellable adhesive strip in advance. The protective film is attached to the adhesive strip and removed before the formwork is constructed. After the tongue and groove are overlapped, a caulking groove is formed on the outside of the formwork. The size of the caulking groove is small on the outside and large on the inside, the width of the outer side is 5mm, the width of the inner side is 7mm, and the depth of the caulking groove is 10mm. The rib and edge materials are ultra-high performance concrete reinforced with high-strength steel bars, and the thickness of the protective layer is 10mm.

所述永久模板的边部和肋间区域撒布碎石300,形成凹凸表面,其结构示意图如图10所示,以增加永久模板和后浇混凝土的粘结,撒布碎石的公称粒径为19~26.5mm之间,碎石的投影面积占永久模板边部和肋间区域面积的15%,撒布碎石后对混凝土施加振动,以使得碎石嵌入混凝土中。The edges and intercostal areas of the permanent formwork are sprinkled with gravel 300 to form a concave-convex surface, the schematic diagram of which is shown in Figure 10, to increase the bond between the permanent formwork and the post-cast concrete, and the nominal particle size of the spread gravel is 19 Between ~26.5mm, the projected area of the crushed stone accounts for 15% of the area of the edge and intercostal area of the permanent formwork. After spreading the crushed stone, the concrete is vibrated to make the crushed stone embedded in the concrete.

所述永久模板的内侧每条横向肋上进一步安装3个直径20mm的预埋螺母,用于安装剪力键,以进一步增加抗剪性能。预埋螺母与内部肋中的预应力钢筋连接,预防脱出。剪力键长度8cm,剪力键在模板安装前安装好。Three embedded nuts with a diameter of 20mm are further installed on each transverse rib on the inner side of the permanent formwork for installing shear keys to further increase the shear resistance. The embedded nut is connected to the prestressed steel bar in the internal rib to prevent it from coming out. The length of the shear key is 8cm, and the shear key is installed before the template is installed.

所述永久模板的四个角部各设置一个螺栓孔603,螺栓孔为外小内大设计,螺栓孔的位置在高度方向的1/6处,宽度方向的1/5处,,螺栓孔位置设计圆形加强筋,并通过配筋与两侧的纵向肋和横向肋连接成整体,螺栓孔位置的板厚度与肋一致,其配筋示意图如图11所示。Each of the four corners of the permanent formwork is provided with a bolt hole 603. The bolt hole is designed to be small on the outside and large on the inside. The position of the bolt hole is at 1/6 of the height direction and 1/5 of the width direction. A circular reinforcing rib is designed and connected to the longitudinal and transverse ribs on both sides to form a whole. The thickness of the plate at the position of the bolt hole is the same as that of the rib. The schematic diagram of the reinforcing bar is shown in Figure 11.

上述快速定位高防水超高性能混凝土组合式永久模板在建筑物混凝土浇筑中的应用过程为:永久模板安装前在企口憎水搭接面涂覆憎水膏体,再将相邻的超高性能混凝土永久模板通过拼接的形式形成建构筑物的模板,并利用模板上下边部的超高性能混凝土定位圆板和缺口板进行快速定位,待内部混凝土浇筑完后,在永久模板的填缝槽和螺栓孔中填充超高性能混凝土填缝剂。The application process of the above-mentioned quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork in concrete pouring of buildings is as follows: before the permanent formwork is installed, the water-repellent lap surface is coated with hydrophobic paste, and then the adjacent super-high The high-performance concrete permanent formwork forms the formwork of the building by splicing, and uses the ultra-high-performance concrete positioning circular plates and notched plates on the upper and lower sides of the formwork for rapid positioning. Fill the bolt holes with ultra-high performance concrete caulk.

超高性能混凝土具有超高强度和超高耐久性,抗压强度155MPa,电量值15C,超高性能混凝土含有不锈钢钢纤维增强抗裂性。Ultra-high-performance concrete has ultra-high strength and ultra-high durability, with a compressive strength of 155MPa and a power value of 15C. Ultra-high-performance concrete contains stainless steel fibers to enhance crack resistance.

实施例3Example 3

本实施例的一种快速定位高防水超高性能混凝土组合式永久模板,所述永久模板的外侧为平面,尺寸为4500×2400mm,平面厚度40mm,平面材料为不锈钢钢丝网增强的超高性能混凝土;内侧带肋,肋为横纵设置,纵向设置2条肋,横向设置5条肋,肋的宽度为50mm,肋的高度与边部的高度一致;四个边部厚度为80mm,并设置企口,企口搭接处为憎水表面;永久模板上边部和下边部的企口设置为对应的一个弧形的凸起和凹槽,形成卡槽,其高度或深度为30mm。在弧形的凸起和凹槽部分的长度方向靠近模板内侧处设置一个通长的矩形凹槽,凹槽宽度10mm,深度为10mm,用于预先放置遇水膨胀胶条,胶条外贴防护膜,模板施工前去除。在上边部内侧的中间位置预埋一个不锈钢螺母,后续用不锈钢螺栓固定一个超高性能混凝土定位圆板,圆板的厚度为40mm,半径为300mm;在对应的下边部的中间位置预埋两个不锈钢螺母,后续用不锈钢螺栓固定一个与定位圆板配合的超高性能混凝土定位缺口板,缺口板的厚度和弧形缺口与上边部的半圆对应,弧形缺口的直径略大于上边部的圆的直径2mm。左边部和右边部的企口设置为对应的一个矩形的凸起和凹下,其长度为100mm在凸起和凹下部分的长度方向靠近模板内侧位置设置一个通长的矩形凹槽,凹槽宽度为20mm,深度为10mm,用于预先放置遇水膨胀胶条,胶条外贴防护膜,模板施工前去除。企口搭接后模板外侧形成填缝槽,填缝槽的尺寸为外小内大,外侧的宽度8mm,内侧的宽度10mm,填缝槽的深度10mm。肋和边部材料为预应力钢筋增强的超高性能混凝土,钢筋保护层厚度15mm。A quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork of this embodiment, the outer side of the permanent formwork is a plane, the size is 4500×2400mm, the plane thickness is 40mm, and the plane material is ultra-high-performance concrete reinforced with stainless steel wire mesh The inner side is ribbed, the ribs are arranged horizontally and vertically, 2 ribs are arranged vertically, 5 ribs are arranged horizontally, the width of the rib is 50mm, and the height of the rib is the same as the height of the side; the thickness of the four sides is 80mm, and the The lap joint of the groove and the groove is a hydrophobic surface; the groove and groove of the upper and lower sides of the permanent formwork are set as a corresponding arc-shaped protrusion and groove to form a card groove, and its height or depth is 30mm. A full-length rectangular groove is set near the inner side of the template in the length direction of the arc-shaped convex and groove parts. The groove width is 10mm and the depth is 10mm. Membrane, formwork removed before construction. A stainless steel nut is embedded in the middle position of the inner side of the upper edge, and then an ultra-high performance concrete positioning circular plate is fixed with stainless steel bolts. The thickness of the circular plate is 40mm and the radius is 300mm; Stainless steel nuts, and then use stainless steel bolts to fix an ultra-high performance concrete positioning gap plate matched with the positioning circular plate. The thickness of the gap plate and the arc-shaped gap correspond to the semicircle on the upper side, and the diameter of the arc-shaped gap is slightly larger than that of the circle on the upper edge. 2mm in diameter. The tongue and groove of the left and right parts are set as a corresponding rectangular convex and concave, the length of which is 100mm , and a long rectangular groove is set near the inner side of the template in the length direction of the convex and concave parts. The width of the groove is 20mm and the depth is 10mm. It is used to place the water-swellable adhesive strip in advance, and the protective film is attached to the adhesive strip, and the formwork is removed before construction. After the tongue and groove are overlapped, a caulking groove is formed on the outside of the formwork. The size of the caulking groove is small on the outside and large on the inside, the width of the outer side is 8mm, the width of the inner side is 10mm, and the depth of the caulking groove is 10mm. The rib and edge materials are ultra-high performance concrete reinforced with prestressed steel bars, and the thickness of the steel bar protection layer is 15mm.

所述永久模板的边部和肋间区域撒布碎石,形成凹凸表面,以增加永久模板和后浇混凝土的粘结,撒布碎石的公称粒径为19~26.5mm之间,碎石的投影面积占永久模板边部和肋间区域面积的15%,撒布碎石后对混凝土施加振动,以使得碎石嵌入混凝土中。The edges and intercostal areas of the permanent formwork are sprinkled with gravel to form a concave-convex surface to increase the bond between the permanent formwork and the post-cast concrete. The nominal particle size of the spread gravel is between 19 and 26.5mm. The area occupies 15% of the area of the edge and intercostal areas of the permanent form, and the concrete is vibrated after spreading the crushed stone, so that the crushed stone is embedded in the concrete.

所述永久模板的内侧每条横向肋上进一步安装4个直径20mm的预埋螺母,用于安装剪力键,以进一步增加抗剪性能。预埋螺母与内部肋中的预应力钢筋连接,预防脱出。剪力键长度8cm,剪力键在模板安装前安装好。Four embedded nuts with a diameter of 20mm are further installed on each transverse rib on the inner side of the permanent formwork for installing shear keys to further increase the shear resistance. The embedded nut is connected to the prestressed steel bar in the internal rib to prevent it from coming out. The length of the shear key is 8cm, and the shear key is installed before the template is installed.

所述永久模板的四个角部各设置一个螺栓孔,螺栓孔为外小内大设计,螺栓孔的位置在高度方向的1/6处,宽度方向的1/5处,螺栓孔位置设计圆形加强筋,并通过配筋与两侧的纵向肋和横向肋连接成整体,螺栓孔位置的板厚度与肋一致。Each of the four corners of the permanent formwork is provided with a bolt hole. The bolt hole is designed to be small on the outside and large on the inside. The position of the bolt hole is 1/6 of the height direction and 1/5 of the width direction. The bolt hole position is designed to be round. It is connected with the longitudinal and transverse ribs on both sides to form a whole through the reinforcement, and the thickness of the plate at the position of the bolt hole is the same as that of the rib.

上述快速定位高防水超高性能混凝土组合式永久模板在建筑物混凝土浇筑中的应用过程为:永久模板安装前在企口憎水搭接面涂覆憎水膏体,再将相邻的超高性能混凝土永久模板通过拼接的形式形成建构筑物的模板,并利用模板上下边部的超高性能混凝土定位圆板和缺口板进行快速定位,待内部混凝土浇筑完后,在永久模板的填缝槽和螺栓孔中填充超高性能混凝土填缝剂。The application process of the above-mentioned quick-positioning high-waterproof and ultra-high-performance concrete combined permanent formwork in concrete pouring of buildings is as follows: before the permanent formwork is installed, the water-repellent lap surface is coated with hydrophobic paste, and then the adjacent super-high The high-performance concrete permanent formwork forms the formwork of the building by splicing, and uses the ultra-high-performance concrete positioning circular plates and notched plates on the upper and lower sides of the formwork for rapid positioning. Fill the bolt holes with ultra-high performance concrete caulk.

超高性能混凝土具有超高强度和超高耐久性,抗压强度165MPa,电量值12C,含有不锈钢钢纤维增强抗裂性。Ultra-high-performance concrete has ultra-high strength and ultra-high durability, with a compressive strength of 165 MPa and a power value of 12 C. It contains stainless steel fibers to enhance crack resistance.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其它的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a quick location high waterproof ultra-high performance concrete combination formula permanent formwork which characterized in that: the outer side of the permanent template is a plane or a curved surface, and the inner side of the permanent template is provided with ribs; four edges are thickened and provided with grooves and tongues, and the lap joint of the grooves and tongues is a hydrophobic surface; after the tongue-and-groove is lapped, a gap filling groove is formed on the outer side of the template, a through long groove is arranged on the inner side of the tongue-and-groove, and a water-swelling adhesive tape is placed in the groove; a positioning plate is fixed in the middle of the inner side of the upper edge of the permanent template, and a notch plate matched with the positioning plate is fixed in the middle of the corresponding lower edge.
2. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 1, wherein: the thickness of the edge of the permanent template is 40-80 mm, the thickness of the area between the edge and the rib is not less than 15mm and not more than the thickness of the rib, the rib is transversely, longitudinally or obliquely arranged, and the height of the rib is not more than the height of the edge.
3. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 1, wherein: broken stones or dents are scattered or pressed in the areas between the inner side edges and the ribs of the permanent template, and the projected area of the broken stones or the dents accounts for 1% -50% of the area of the areas between the edges and the ribs.
4. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 3, wherein: the nominal particle size of the crushed stone is 16-31.5 mm, the projection area of the crushed stone accounts for 10% -20% of the area of the edge part and the intercostal area, and the crushed stone is partially embedded into the template; the dents are circular with the diameter of 10-30 mm, the projected area of the dents accounts for 10% -20% of the area between the edge part and the rib, the depth of the dents is 5-10 mm, and the thickness of the template at the dents is not less than 10 mm.
5. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 1, wherein: the tongue-and-groove of the upper edge part and the lower edge part of the permanent template are provided with a corresponding arc-shaped protrusion and a corresponding groove to form a clamping groove, and the height or the depth of the clamping groove is 10-30 mm; the tongue-and-groove of the left side part and the right side part of the permanent template are set to be corresponding to a rectangular or trapezoidal protrusion and a concave, and the length of the tongue-and-groove is 20-100 mm.
6. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 1, wherein: the positioning plate is an ultra-high performance concrete positioning circular plate with the thickness of 10-40 mm and the radius of 50-300 mm; the groove for placing the water-swelling adhesive tape is rectangular.
7. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 1, wherein: after the tongue-and-groove joint, the seam filling groove formed on the outer side of the template is small in outside and large in inside, and the width of the outer side is 5-15 mm.
8. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 1, wherein: the permanent template is made of stainless steel wire mesh or fiber mesh reinforced ultrahigh-performance concrete, and the ribs and the edges are made of stainless steel bars, fiber bars, high-strength steel bars or prestressed steel bar reinforced ultrahigh-performance concrete.
9. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 2, wherein: four corners of the permanent template are respectively provided with a bolt hole, the bolt holes are designed to be small outside and large inside, circular reinforcing ribs are designed on the inner sides of the positions of the bolt holes and are connected with the ribs on the two sides into a whole through reinforcing ribs, and the thickness of the plate at the positions of the bolt holes is consistent with that of the ribs.
10. The fast-positioning high-waterproof ultra-high-performance concrete combined permanent formwork of claim 8, wherein: and the ribs of the permanent template are provided with embedded nuts, and the embedded nuts are connected with the steel bars in the ribs.
CN201920363848.9U 2019-03-21 2019-03-21 Quick-positioning high-waterproof ultrahigh-performance concrete combined permanent formwork Expired - Fee Related CN210086033U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109853366A (en) * 2019-03-21 2019-06-07 华南理工大学 One kind quickly positioning high waterproof ultra-high performance concrete composite permanent template
CN109853367A (en) * 2019-03-21 2019-06-07 华南理工大学 A kind of ultra-high performance concrete composite permanent template and application

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109853366A (en) * 2019-03-21 2019-06-07 华南理工大学 One kind quickly positioning high waterproof ultra-high performance concrete composite permanent template
CN109853367A (en) * 2019-03-21 2019-06-07 华南理工大学 A kind of ultra-high performance concrete composite permanent template and application
CN109853366B (en) * 2019-03-21 2024-06-21 华南理工大学 Quick positioning high waterproof ultra-high performance concrete combined type permanent formwork
CN109853367B (en) * 2019-03-21 2024-07-02 华南理工大学 Ultra-high-performance concrete combined permanent formwork and application

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