CN210082073U - Prefabricated mould of ring knot formula window outer wall that wafts - Google Patents
Prefabricated mould of ring knot formula window outer wall that wafts Download PDFInfo
- Publication number
- CN210082073U CN210082073U CN201920695583.2U CN201920695583U CN210082073U CN 210082073 U CN210082073 U CN 210082073U CN 201920695583 U CN201920695583 U CN 201920695583U CN 210082073 U CN210082073 U CN 210082073U
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- mould
- bay window
- die
- plate
- template
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- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000007306 turnover Effects 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000008859 change Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 210000003205 muscle Anatomy 0.000 abstract description 2
- 230000003014 reinforcing effect Effects 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 1
- 230000002787 reinforcement Effects 0.000 description 15
- 238000007667 floating Methods 0.000 description 5
- 230000008439 repair process Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000004540 pour-on Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Abstract
The utility model provides a ring knot formula window outer wall prefabricated mould that wafts, including wafting luffer boards mould and the window frame mould that wafts, be equipped with the reinforcing bar groove on the template of luffer boards mould one side, the window frame mould that wafts includes inner formword and exterior sheathing, and the inner formword is located inside the exterior sheathing, is equipped with the ring muscle groove on the exterior sheathing, is equipped with the strutting arrangement that supports the luffer boards on the window frame mould that wafts or the moulding stage. The utility model discloses a to luffer boards prefabricate in advance, change component production technology, improved production efficiency, reduced production cycle, improved mould platform turnover rate, improved the window quality of wafing, saved manual work and mould cost, have good benefit.
Description
Technical Field
The utility model relates to an assembly type structure especially indicates a prefabricated mould of ring knot formula bay window outer wall.
Background
The concrete outer wall of the bay window is briefly produced by the following steps of ① cleaning a module mould, pre-embedding ribs, performing 1 st pouring after a structural layer adopts common concrete, performing 2 nd pouring after ② laying a heat preservation plate is inserted into a connecting piece, wherein the outer leaf plate adopts fine aggregate concrete, ③ performing surface rolling and polishing on the structural layer and the outer leaf plate, performing 3 rd pouring after ④ structural layer and outer leaf plate concrete are completely finally set (generally waiting for the next day), and the bay window plate adopts fine aggregate concrete, and the dense pouring requires that the slump of the concrete is between 180 and 240mm and the workability is good due to the thin bay thickness and the high height, and ⑤ performing mould washing and repairing.
The process has the problems that ① pouring times are more, the 3 rd pouring can be generally carried out on the second day, the mould can be disassembled on the third day under the heating condition (more than 25 ℃ is required), the turnover of the mould is seriously influenced, the production efficiency is further influenced, ② the mould can be disassembled on the third day, the production of other components is influenced due to the fact that a mould table is always occupied in the period, ③ the construction difficulty is increased due to the fact that the floating window plates are vertical moulds (narrow and high), the vibration time is increased for dense pouring, concrete segregation is easily caused, cracks are generated in the later period of concrete, the appearance quality is influenced, ④ the repair workload is increased due to the fact that the floating window plates are narrow and high, the appearance quality of the components is influenced, and ⑤ floating window plates are easy to generate the mould expansion phenomenon, and inclined supports must be additionally added to the mould.
SUMMERY OF THE UTILITY MODEL
The utility model provides a prefabricated mould of window outer wall is wafted to ring knot formula has solved the current problem that the window is prefabricated inefficiency, the degree of difficulty is big, the quality is poor that wafts.
The technical scheme of the utility model is realized like this: the utility model provides a ring knot formula window outer wall prefabricated mould that wafts, is equipped with the reinforcing bar groove including wafting the luffer boards mould and wafting the window frame mould on the template of luffer boards mould one side, and the window frame mould that wafts includes inner formword and exterior sheathing, and the inner formword is located inside the exterior sheathing, is equipped with the ring muscle groove on the exterior sheathing, is equipped with the strutting arrangement that supports the luffer boards on the window frame mould that wafts or the mould bench.
The bay window board die is arranged in a rectangular mode and comprises long die plates located on the front side and the rear side of the rectangular mode and side die plates located on the left side and the right side of the rectangular mode, and a reinforcing steel bar groove is formed in the long die plate on one side.
The bay window board die is arranged in a convex mode, and comprises a short die plate located on the front side, a long die plate located on the rear side, side die plates located on two sides and L die plates located on two sides, wherein the L die plate is located on the front side of the side die plates, and reinforcing steel bar grooves are formed in the long die plate, the side die plates and the L die plate, and the portions of the long die plate, the side die plates and the L die plate, which are parallel to the long die plate.
The inner template and the outer template are both arranged in a rectangular shape and comprise side templates positioned on four sides of the rectangular shape, and annular rib grooves are formed in the side templates of the outer template.
The supporting device is an adjustable threaded supporting rod.
The utility model discloses a prefabricate in advance to the luffer boards, change component production technology, improved production efficiency, good benefit has, ① is because luffer boards have prefabricated in advance, the component can be accomplished and pour on the same day, can tear open the mould and lift by crane the second day, the cycle is reduced to 24 hours by original 72 hours, the mould turnover is improved greatly, and then improve production efficiency, ② can lift by crane because the component 24 hours, the mould platform turnover is improved greatly, and then improve production efficiency, ③ because luffer boards lay flat and pour, general ordinary concrete can be accomplished, the height is lower, facilitate the discharge of vibrations and bubble, improve component appearance quality when reducing the repair work volume, ④ adopts prefabricate in advance, luffer boards original side form can cancel, reduce mould weight, thereby reduce the component cost, ⑤ because luffer boards lay flat and pour, the mode phenomenon of lying has effectively been prevented, improve the component quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention.
Figure 2 is the utility model discloses luffer boards mould top view.
Figure 3 is the utility model discloses luffer boards mould front view.
Fig. 4 is a top view of the floating window frame mold of the present invention.
Fig. 5 is a front view of the floating window frame mold of the present invention.
Fig. 6 is a drawing of the structure of the window.
In the figure: 1-bay window plate mould, 11-long template, 12-short template, 13-side template, 14-L template and 15-reinforcing steel bar groove; 2-bay window board, 21-board reinforcement cage, 22-concrete board body, 23-overhanging reinforcement; 3-bay window frame mould, 31-inner template, 32-outer template, 33-side template, 34-annular rib groove; 4-bay window frame, 41-frame steel reinforcement cage, 42-concrete frame body, 43-overhanging ring rib; 5-a supporting device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without any creative effort belong to the protection scope of the present invention.
As shown in fig. 1 to 6, a prefabricated mold for an external wall of a ring buckle type bay window comprises a bay window plate mold 1, a bay window frame mold 3 and a supporting device 5.
The louver die 1 is arranged in a rectangular shape or a convex shape. When the bay window plate die 1 is arranged in a rectangular shape, the bay window plate die comprises long die plates 11 positioned on the front side and the rear side of the rectangular shape and side die plates 13 positioned on the left side and the right side of the rectangular shape, and reinforcing steel bar grooves 15 are formed in the long die plates 11 on one side. When the bay window plate die 1 is arranged in a convex shape, the bay window plate die comprises a short die plate 12 located on the front side, a long die plate 11 located on the rear side, side die plates 13 located on two sides and L die plates 14 located on two sides, wherein the L die plate 14 is located on the front side of the side die plates 13, and reinforcing steel bar grooves 15 are formed in the parts, parallel to the long die plate 11, of the long die plate 11, the side die plates 13 and the L die plates 14.
The bay window frame die 3 comprises an inner die plate 31 and an outer die plate 32, the inner die plate 31 and the outer die plate 32 are both arranged in a rectangular shape, the inner die plate 31 is located inside the outer die plate 32, the inner die plate 31 and the outer die plate 32 form a square-shaped pouring space, the inner die plate 31 and the outer die plate 32 respectively comprise side die plates 33 located on four sides of the rectangular shape, and annular rib grooves 34 are formed in the side die plates 33 of the outer die plate 32.
The bay window frame die 3 or the die table is provided with a supporting device 5 for supporting the bay window plate 2, and preferably, the supporting device 5 is an adjustable threaded supporting rod.
A method for prefabricating an outer wall of a ring buckle type bay window comprises the following steps:
a, installing a bay window plate die 1: connecting and fixing the templates of the bay window plate die 1, wherein the bay window plate die 1 is arranged in a rectangular shape or a convex shape; when the bay window plate mould 1 is arranged in a rectangle, the bay window plate mould 1 comprises long templates 11 positioned at the front side and the rear side of the rectangle and side templates 13 positioned at the left side and the right side of the rectangle, and a plate steel reinforcement cage 21 penetrates through a steel reinforcement groove 15 of the long template 11 at one side; when the bay window plate mould 1 is arranged in a convex shape, the bay window plate mould comprises a short mould plate 12 positioned on the front side, a long mould plate 11 positioned on the rear side, side mould plates 13 positioned on two sides and L mould plates 14 positioned on two sides, wherein the L mould plate 14 is positioned on the front side of the side mould plates 13, and a plate steel bar cage 21 penetrates through steel bar grooves 15 on the long mould plate 11, the side mould plates 13 and the L mould plate 14, which are parallel to the long mould plate 11; then arranging a plate reinforcement cage 21 in the bay window plate mould 1, wherein the plate reinforcement cage 21 penetrates through the reinforcement groove 15 of the template at one side;
b, pouring the bay window plate 2: pouring a concrete slab 22 in the bay window plate mould 1, wherein the part of the slab reinforcement cage 21 extending out of the concrete slab 22 forms an overhanging reinforcement 23;
c, installing a bay window frame mold 3: respectively connecting and fixing an inner template 31 and an outer template 32, wherein the inner template 31 and the outer template 32 are both arranged in a rectangular shape and comprise side templates 33 positioned on four sides of the rectangular shape, the inner template 31 is arranged inside the outer template 32, the inner template 31 and the outer template 32 form a rectangular-shaped pouring space, a frame reinforcement cage 41 is arranged between the inner template 31 and the outer template 32, and the frame reinforcement cage 41 penetrates through a circular reinforcement groove 34 on the side template 33 of the outer template 32;
d fixed bay window panel 2: the bay window plate 2 is hung on the upper part of the bay window frame die 3, the overhanging reinforcing steel bar 23 extends downwards between the inner template 31 and the outer template 32, the bay window plate 2 is longer than the bay window frame 4, therefore, two ends of the bay window plate 2 are placed on the outer template 32, and the bay window plate 2 is fixedly installed by utilizing the supporting device 5;
e, pouring the bay window frame 4 to form the bay window outer wall: a concrete frame 42 is poured between the inner template 31 and the outer template 32, the part of the frame reinforcement cage 41 extending out of the concrete frame 42 forms an outward extending annular reinforcement 43, and the bay window plate 2 and the bay window frame 4 form an outer wall of the bay window.
f, additionally arranging a heat insulation layer: an insulating layer is arranged on the bay window frame 4 between the bay window plate 2 and the outer template 32, and a concrete covering layer is poured on the insulating layer.
The utility model discloses a to the luffer boards prefabricate in advance, change component production technology, improved production efficiency, have good benefit, specifically as follows: because the bay window plate is prefabricated in advance, the component can be poured on the same day, the component can be disassembled and lifted on the next day, the period is reduced from the original 72 hours to 24 hours, the turnover rate of the die is greatly improved, and the production efficiency is further improved; the components can be lifted in 24 hours, so that the turnover rate of the die table is greatly improved, and the production efficiency is further improved; because the bay window plate is laid horizontally and poured, common concrete can be finished, the height is only 10 centimeters, vibration and air bubble discharge are convenient, construction is convenient, the repair workload is reduced, and the appearance quality of the member is improved; the adoption of advanced prefabrication can eliminate the original side die of the bay window plate, thereby reducing the weight of the die and further reducing the cost of the component; because the bay window board is laid down and is poured, the mould expansion phenomenon is effectively prevented, and the component quality is improved.
According to the weighing analysis and calculation, because the bay window mould of the utility model is simplified into two sets, the complex connecting structure of a whole set of mould is avoided, the weight of the mould of the utility model is greatly reduced compared with the traditional mould, and the cost of the mould is saved; because the efficiency is improved, the prefabrication period of the bay window is greatly reduced, namely the required working hours are reduced, and the labor cost is greatly reduced; because the quality is improved, the later repair time is reduced, and the labor cost is also reduced; by combining the advantages, 541 yuan can be saved for each cubic bay window outer wall by changing the production process according to field evaluation.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides a prefabricated mould of ring knot formula window outer wall that wafts which characterized in that: the window frame mold comprises a bay window plate mold (1) and a bay window frame mold (3), wherein a reinforcing steel bar groove (15) is arranged on a template on one side of the bay window plate mold (1), the bay window frame mold (3) comprises an inner template (31) and an outer template (32), the inner template (31) is positioned inside the outer template (32), an annular steel bar groove (34) is arranged on the outer template (32), and a supporting device (5) for supporting the bay window plate (2) is arranged on the bay window frame mold (3) or a mold table;
the inner template (31) and the outer template (32) are both arranged in a rectangular shape and comprise side templates (33) positioned on four sides of the rectangular shape, and the side templates (33) of the outer template (32) are provided with annular rib grooves (34).
2. The prefabricated mould of ring knot formula bay window outer wall of claim 1, characterized in that: the bay window board die (1) is arranged in a rectangular mode and comprises long die plates (11) located on the front side and the rear side of the rectangular mode and side die plates (13) located on the left side and the right side of the rectangular mode, and reinforcing steel bar grooves (15) are formed in the long die plates (11) on one side.
3. The prefabricated mould of ring knot formula bay window outer wall of claim 1, characterized in that: the bay window plate die (1) is arranged in a convex mode and comprises a short die plate (12) located on the front side, a long die plate (11) located on the rear side, side die plates (13) located on two sides and L die plates (14) located on two sides, wherein the L die plates (14) are located on the front side of the side die plates (13), and reinforcing steel bar grooves (15) are formed in the long die plate (11), the side die plates (13) and the L die plates (14) and are parallel to the long die plate (11).
4. The prefabricated mould of ring knot formula bay window outer wall of claim 1, characterized in that: the supporting device is an adjustable threaded supporting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920695583.2U CN210082073U (en) | 2019-05-15 | 2019-05-15 | Prefabricated mould of ring knot formula window outer wall that wafts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920695583.2U CN210082073U (en) | 2019-05-15 | 2019-05-15 | Prefabricated mould of ring knot formula window outer wall that wafts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210082073U true CN210082073U (en) | 2020-02-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920695583.2U Withdrawn - After Issue CN210082073U (en) | 2019-05-15 | 2019-05-15 | Prefabricated mould of ring knot formula window outer wall that wafts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210082073U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027110A (en) * | 2019-05-15 | 2019-07-19 | 中建科技河南有限公司 | A kind of ring fastening type floats wall prefabricated mould and method for prefabricating outside window |
-
2019
- 2019-05-15 CN CN201920695583.2U patent/CN210082073U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027110A (en) * | 2019-05-15 | 2019-07-19 | 中建科技河南有限公司 | A kind of ring fastening type floats wall prefabricated mould and method for prefabricating outside window |
| CN110027110B (en) * | 2019-05-15 | 2024-02-02 | 中建科技河南有限公司 | Ring buckle type floating window outer wall prefabricating die and prefabricating method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200218 Effective date of abandoning: 20240202 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20200218 Effective date of abandoning: 20240202 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |