CN110027110B - Ring buckle type floating window outer wall prefabricating die and prefabricating method - Google Patents

Ring buckle type floating window outer wall prefabricating die and prefabricating method Download PDF

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Publication number
CN110027110B
CN110027110B CN201910404480.0A CN201910404480A CN110027110B CN 110027110 B CN110027110 B CN 110027110B CN 201910404480 A CN201910404480 A CN 201910404480A CN 110027110 B CN110027110 B CN 110027110B
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floating window
template
templates
mould
window plate
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CN110027110A (en
Inventor
吴耀清
荣丽娟
贺新辉
曹锋
李旭光
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China State Construction Technology Henan Co Ltd
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China State Construction Technology Henan Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

The invention provides a ring buckle type prefabricated mould and a prefabricated method for an outer wall of a floating window, wherein the prefabricated mould comprises a floating window plate mould and a floating window frame mould, a steel bar groove is formed in a template on one side of the floating window plate mould, the floating window frame mould comprises an inner template and an outer template, the inner template is positioned in the outer template, the outer template is provided with a ring bar groove, and a supporting device for supporting the floating window plate is arranged on the floating window frame mould or the template; the prefabrication method comprises the following steps: a, installing a floating window plate mould; b, pouring a floating window plate; c, installing a floating window frame mould; d, fixing a floating window plate; and e, pouring a floating window frame to form a floating window outer wall. According to the invention, the floating window plate is prefabricated in advance, so that the production process of the component is changed, the production efficiency is improved, the production period is reduced, the turnover rate of the die table is improved, the quality of the floating window is improved, the labor and die cost are saved, and good benefits are realized.

Description

Ring buckle type floating window outer wall prefabricating die and prefabricating method
Technical Field
The invention relates to an assembled building, in particular to a ring-buckle type prefabricated mold and a prefabricated method for an outer wall of a bay window.
Background
With the development of fabricated buildings, more and more building elements are prefabricated in factories, and prefabricated bay windows are one type. The existing prefabricated bay window mostly adopts an integral die, and the bay window frame and the die of the bay window plate are fixed together to finish the prefabricated pouring of the whole bay window. The specific outside wall of the bay window is produced by the following steps: (1) the 1 st pouring is carried out after the mould cleaning and the rib laying are pre-buried, and the structural layer adopts common concrete; (2) paving an insulation board, inserting a connecting piece, and pouring for the 2 nd time, wherein the outer page board is made of fine stone concrete; (3) carrying out surface folding and calendaring on the structural layer and the outer page plate; (4) after the concrete of the equal structural layer and the outer page plates is totally final-set (generally, the next day is waited for), pouring is carried out for 3 rd time, and the floating window plates are made of fine stone concrete, so that the pouring compaction requires that the concrete slump is between 180 and 240mm and the workability is good because the thickness of the floating window plates is thinner; (5) and (5) die washing and repairing.
The problems of the above process are: (1) the casting times are more, the 3 rd casting can be carried out in the second day generally, and under the condition of heating (the temperature is required to be higher than 25 ℃), the die can be disassembled in the third day, so that the turnover of the die is seriously influenced, and the production efficiency is further influenced; (2) the die can be disassembled only in the third day, and the die table is occupied all the time, so that the production of other components is influenced, and the production efficiency is further influenced; (3) because the floating window plate is a vertical mould (narrow height), the construction difficulty is increased due to higher requirements on the performance of the concrete, the vibrating time is increased for pouring compaction, the concrete is easy to separate, and cracks are generated in the later stage of the concrete to influence the appearance quality; (4) because the floating window plate is narrow and high, more concrete bubbles are generated, the repair workload is increased, and the appearance quality of the component is affected; (5) the floating window plate is easy to generate a mold expansion phenomenon, and the mold is required to be additionally provided with an inclined support.
Disclosure of Invention
The invention provides a ring-buckle type floating window outer wall prefabricating die and a prefabricating method, which solve the problems of low prefabricating efficiency, high difficulty and poor quality of the existing floating window.
The technical scheme of the invention is realized as follows: the utility model provides a ring knot formula wafts window outer wall prefabricated mould, includes wafts window board mould and wafts window frame mould, is equipped with the reinforcing bar groove on the template of wafts window board mould one side, wafts window frame mould and includes interior template and exterior sheathing, and interior template is located the exterior sheathing inside, is equipped with the ring rib groove on the exterior sheathing, wafts window frame mould or bench and is equipped with the strutting arrangement who supports wafts window board.
The floating window plate die is rectangular, and comprises long templates positioned at the front side and the rear side of the rectangle and side templates positioned at the left side and the right side of the rectangle, wherein a reinforcing steel bar groove is formed in the long template at one side.
The floating window plate templates are arranged in a convex mode and comprise a short template positioned at the front side, a long template positioned at the rear side, side templates positioned at two sides and L templates positioned at two sides, wherein the L templates are positioned at the front side of the side templates, and reinforcing steel bar grooves are formed in the parts, parallel to the long templates, of the long templates, the side templates and the L templates.
The inner template and the outer template are rectangular, each of the inner template and the outer template comprises a side template positioned on four sides of the rectangle, and a ring rib groove is formed in the side template of the outer template.
The supporting device is an adjustable threaded supporting rod.
A ring buckle type floating window outer wall prefabricating method comprises the following steps:
a, installing a floating window plate die: connecting and fixing templates of the floating window plate mold, arranging a plate reinforcement cage in the floating window plate mold, and enabling the plate reinforcement cage to penetrate through a reinforcement groove of one side of the templates;
b, pouring a floating window plate: pouring a concrete plate body in the floating window plate mould, and forming overhanging steel bars at the part of the plate steel bar cage extending out of the concrete plate body;
c, installing a bay window frame mold: connecting and fixing the inner template and the outer template, arranging the inner template inside the outer template, arranging a frame reinforcement cage between the inner template and the outer template, and enabling the frame reinforcement cage to pass through a ring reinforcement groove on the outer template;
d, fixing the floating window plate: hanging the floating window plate to the upper part of the floating window frame mould, enabling the overhanging steel bars to downwards extend between the inner mould plate and the outer mould plate, and fixedly mounting the floating window plate by using a supporting device;
e, pouring a floating window frame to form a floating window outer wall: and a concrete frame body is poured between the inner template and the outer template, an overhanging ring rib is formed at the part of the frame reinforcement cage extending out of the poured concrete frame body, and a floating window plate and a floating window frame form a floating window outer wall.
In the step a, the bay window plate die is in rectangular arrangement and comprises long templates positioned at the front side and the rear side of the rectangle and side templates positioned at the left side and the right side of the rectangle, and the plate reinforcement cage penetrates through the reinforcement groove of the long template at one side.
In the step a, the floating window plate mould is in convex arrangement and comprises a short template positioned at the front side, a long template positioned at the rear side, side templates positioned at two sides and L templates positioned at two sides, wherein the L templates are positioned at the front side of the side templates, and a plate reinforcement cage penetrates through reinforcement grooves in the parts parallel to the long templates on the long templates, the side templates and the L templates.
In the step c, the inner template and the outer template are both rectangular, and comprise side templates positioned on four sides of the rectangle, and the frame reinforcement cage penetrates through the annular rib grooves on the side templates of the outer template.
In the step d, two ends of the floating window plate are placed on the outer template.
Step f; f, adding an insulating layer: and arranging an insulating layer on the floating window frame between the floating window plate and the outer template, and pouring a concrete covering layer on the insulating layer.
The invention changes the production process of the components by prefabricating the floating window plates in advance, improves the production efficiency, has good benefits, and particularly comprises the following steps: (1) because the floating window plate is prefabricated in advance, the casting of the component can be completed in the same day, the die can be disassembled and lifted in the next day, the period is reduced from 72 hours to 24 hours, the die turnover rate is greatly improved, and the production efficiency is further improved; (2) the components can be lifted in 24 hours, so that the turnover rate of the die table is greatly improved, and the production efficiency is further improved; (3) because the floating window plate is laid down and poured, common concrete can be generally finished, the height is low, vibration and air bubble discharge are facilitated, construction is facilitated, repair workload is reduced, and meanwhile, the appearance quality of a component is improved; (4) the original side die of the floating window plate can be canceled by adopting advanced prefabrication, so that the weight of the die is reduced, and the cost of the component is reduced; (5) because the floating window plate is poured in a lying way, the mold expansion phenomenon is effectively prevented, and the quality of the component is improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a top view of the louver die of the present invention.
Fig. 3 is a front view of the louver die of the present invention.
Fig. 4 is a top view of the bay window frame mold of the present invention.
Fig. 5 is a front view of a bay window frame mold of the present invention.
Fig. 6 is a view showing a construction of the bay window molding structure of the present invention.
In the figure: 1-bay window plate mold, 11-long template, 12-short template, 13-side template, 14-L template and 15-steel bar groove; 2-bay window plates, 21-plate reinforcement cages, 22-concrete plates and 23-overhanging reinforcements; 3-bay window frame mold, 31-inner template, 32-outer template, 33-side template and 34-ring rib groove; 4-bay window frames, 41-frame reinforcement cages, 42-concrete frames and 43-overhanging ring ribs; 5-supporting means.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 6, a ring-buckle type prefabricated mold for an outer wall of a floating window includes a floating window panel mold 1, a floating window frame mold 3 and a supporting device 5.
The louver die 1 is arranged in a rectangular or convex shape. When the bay window plate mold 1 is arranged in a rectangular shape, the bay window plate mold comprises long templates 11 positioned at the front side and the rear side of the rectangle and side templates 13 positioned at the left side and the right side of the rectangle, and a reinforcing steel bar groove 15 is formed in the long template 11 at one side. When the floating window plate templates 1 are arranged in a convex mode, the floating window plate templates comprise a short template 12 positioned at the front side, a long template 11 positioned at the rear side, side templates 13 positioned at two sides and L templates 14 positioned at two sides, wherein the L templates 14 are positioned at the front side of the side templates 13, and reinforcing steel bar grooves 15 are formed in the parts, parallel to the long templates 11, of the long templates 11, the side templates 13 and the L templates 14.
The bay window frame mold 3 comprises an inner mold plate 31 and an outer mold plate 32, wherein the inner mold plate 31 and the outer mold plate 32 are arranged in a rectangular mode, the inner mold plate 31 is located inside the outer mold plate 32, the inner mold plate 31 and the outer mold plate 32 form a reverse-shaped pouring space, the inner mold plate 31 and the outer mold plate 32 comprise side mold plates 33 located on four sides of the rectangle, and annular rib grooves 34 are formed in the side mold plates 33 of the outer mold plate 32.
The floating window frame mould 3 or the mould table is provided with a supporting device 5 for supporting the floating window plate 2, and the supporting device 5 is preferably an adjustable threaded supporting rod.
A ring buckle type floating window outer wall prefabricating method comprises the following steps:
a, installing a floating window plate mould 1: the templates of the floating window plate mould 1 are fixedly connected, and the floating window plate mould 1 is in rectangular arrangement or convex arrangement; when the floating window plate mould 1 is arranged in a rectangular shape, the floating window plate mould 1 comprises long templates 11 positioned at the front side and the rear side of the rectangle and side templates 13 positioned at the left side and the right side of the rectangle, and a plate reinforcement cage 21 penetrates through a reinforcement groove 15 of the long template 11 at one side; when the bay window plate mold 1 is arranged in a convex shape, the bay window plate mold comprises a short template 12 positioned at the front side, a long template 11 positioned at the rear side, side templates 13 positioned at two sides and L templates 14 positioned at two sides, wherein the L templates 14 are positioned at the front side of the side templates 13, and a plate reinforcement cage 21 penetrates through reinforcement grooves 15 on parts of the long template 11, the side templates 13 and the L templates 14 which are parallel to the long template 11; then arranging a plate reinforcement cage 21 in the bay window plate mould 1, wherein the plate reinforcement cage 21 passes through the reinforcement groove 15 of the one side template;
b, pouring a floating window plate 2: pouring a concrete slab body 22 in the bay window plate mould 1, and forming overhanging steel bars 23 at the part of the slab reinforcement cage 21 extending out of the concrete slab body 22;
c, installing a bay window frame mold 3: the inner template 31 and the outer template 32 are respectively connected and fixed, the inner template 31 and the outer template 32 are rectangular, each inner template 31 and each outer template 32 comprises side templates 33 positioned on four sides of the rectangle, the inner template 31 is arranged inside the outer template 32, the inner template 31 and the outer template 32 form a reverse-shaped pouring space, a frame reinforcement cage 41 is arranged between the inner template 31 and the outer template 32, and the frame reinforcement cage 41 penetrates through a ring reinforcement groove 34 on the side templates 33 of the outer template 32;
d fixing the floating window plate 2: hanging the floating window plate 2 to the upper part of the floating window frame mould 3, and extending the overhanging steel bars 23 downwards between the inner template 31 and the outer template 32, wherein the floating window plate 2 is longer than the floating window frame 4, so that the two ends of the floating window plate 2 are placed on the outer template 32, and the floating window plate 2 is fixedly installed by using the supporting device 5;
e, pouring a floating window frame 4 to form a floating window outer wall: a concrete frame 42 is poured between the inner formwork 31 and the outer formwork 32, the part of the frame reinforcement cage 41 extending out of the concrete frame 42 forms an overhanging annular rib 43, and the floating window panel 2 and the floating window frame 4 form a floating window outer wall.
f, adding an insulating layer: an insulating layer is provided on the floating window frame 4 between the floating window panel 2 and the outer form 32, and a concrete cover layer is poured on the insulating layer.
The invention changes the production process of the components by prefabricating the floating window plates in advance, improves the production efficiency, has good benefits, and particularly comprises the following steps: because the floating window plate is prefabricated in advance, the casting of the component can be completed in the same day, the die can be disassembled and lifted in the next day, the period is reduced from 72 hours to 24 hours, the die turnover rate is greatly improved, and the production efficiency is further improved; the components can be lifted in 24 hours, so that the turnover rate of the die table is greatly improved, and the production efficiency is further improved; because the floating window plate is laid horizontally, common concrete can be generally poured, the height is only 10 cm, vibration and air bubble discharge are convenient, construction is convenient, repair workload is reduced, and the appearance quality of a component is improved; the original side die of the floating window plate can be canceled by adopting advanced prefabrication, so that the weight of the die is reduced, and the cost of the component is reduced; because the floating window plate is poured in a lying way, the mold expansion phenomenon is effectively prevented, and the quality of the component is improved.
According to weighing analysis calculation, the floating window die is simplified into two sets, so that a complex connecting structure of a whole set of die is avoided, the weight of the die is greatly reduced compared with that of a traditional die, and the cost of the die is saved; the efficiency is improved, so that the prefabrication period of the bay window is greatly reduced, namely the required working hours are reduced, and the labor cost is greatly reduced; the quality is improved, the later repair time is reduced, and the labor cost is reduced; in combination with the advantages, 541 units can be saved per cubic bay window of the outer wall by changing the production process according to the field evaluation.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (7)

1. The utility model provides a buckle formula waft window outer wall prefabricated mould which characterized in that: the floating window comprises a floating window plate mould (1) and a floating window frame mould (3), wherein a steel bar groove (15) is formed in a template at one side of the floating window plate mould (1), and the floating window plate mould (1) is in rectangular arrangement or convex arrangement;
when the bay window plate mould (1) is in rectangular arrangement, the bay window plate mould comprises long templates (11) positioned at the front side and the rear side of the rectangle and side templates (13) positioned at the left side and the right side of the rectangle, and a reinforcing steel bar groove (15) is formed in the long template (11) at one side;
when the bay window plate mould (1) is in convex arrangement, the bay window plate mould comprises a short template (12) positioned at the front side, a long template (11) positioned at the rear side, side templates (13) positioned at two sides and L templates (14) positioned at two sides, wherein the L templates (14) are positioned at the front side of the side templates (13), and reinforcing steel bar grooves (15) are formed in the parts, parallel to the long templates (11), of the long templates (11), the side templates (13) and the L templates (14);
the floating window frame mould (3) comprises an inner template (31) and an outer template (32), the inner template (31) is positioned in the outer template (32), the outer template (32) is provided with a ring rib groove (34), and the floating window frame mould (3) or the mould table is provided with a supporting device (5) for supporting the floating window frame (2);
the inner template (31) and the outer template (32) are both rectangular, each rectangular template comprises a side template (33) positioned on four sides of the rectangle, and annular rib grooves (34) are formed in the side templates (33) of the outer template (32).
2. The ring buckle type prefabricated method for the outer wall of the bay window is characterized by comprising the following steps of:
a, installing a floating window plate die (1): connecting and fixing templates of the floating window plate mold (1), arranging a plate reinforcement cage (21) in the floating window plate mold (1), and enabling the plate reinforcement cage (21) to penetrate through a reinforcement groove (15) of one side of the templates;
b, pouring a floating window plate (2): pouring a concrete slab (22) in the bay window plate mould (1), and forming overhanging steel bars (23) at the part of the slab reinforcement cage (21) extending out of the concrete slab (22);
c, installing a bay window frame die (3): connecting and fixing an inner template (31) and an outer template (32), arranging the inner template (31) inside the outer template (32), arranging a frame reinforcement cage (41) between the inner template (31) and the outer template (32), and enabling the frame reinforcement cage (41) to penetrate through a ring reinforcement groove (34) on the outer template (32);
d fixing the floating window plate (2): hanging the floating window plate (2) to the upper part of the floating window frame mould (3), enabling the overhanging steel bars (23) to downwards extend between the inner template (31) and the outer template (32), and fixedly installing the floating window plate (2) by utilizing the supporting device (5);
e, pouring a floating window frame (4) to form a floating window outer wall: and a concrete frame body (42) is poured between the inner template (31) and the outer template (32), an overhanging annular rib (43) is formed at the part, extending out of the concrete frame body (42), of the frame reinforcement cage (41), and a floating window plate (2) and a floating window frame (4) form a floating window outer wall.
3. The method for prefabricating the ring-buckle type bay window outer wall according to claim 2, wherein the method comprises the steps of: in the step a, the floating window plate mould (1) is arranged in a rectangular shape and comprises long templates (11) positioned at the front side and the rear side of the rectangle and side templates (13) positioned at the left side and the right side of the rectangle, and a plate reinforcement cage (21) penetrates through a reinforcement groove (15) of the long template (11) at one side.
4. The method for prefabricating the ring-buckle type bay window outer wall according to claim 2, wherein the method comprises the steps of: in the step a, the floating window plate mould (1) is arranged in a convex shape and comprises a short template (12) positioned at the front side, a long template (11) positioned at the rear side, side templates (13) positioned at two sides and L templates (14) positioned at two sides, wherein the L templates (14) are positioned at the front side of the side templates (13), and a plate reinforcement cage (21) penetrates through reinforcement grooves (15) on the parts, parallel to the long templates (11), of the side templates (13) and the L templates (14).
5. The method for prefabricating the ring-buckle type bay window outer wall according to claim 2, wherein the method comprises the steps of: in the step c, the inner template (31) and the outer template (32) are arranged in a rectangular shape and comprise side templates (33) positioned on four sides of the rectangle, and the frame reinforcement cage (41) penetrates through annular reinforcement grooves (34) on the side templates (33) of the outer template (32).
6. The method for prefabricating the ring-buckle type bay window outer wall according to claim 2, wherein the method comprises the steps of: in the step d, both ends of the floating window plate (2) are placed on the outer template (32).
7. The method for prefabricating the ring-buckle type bay window outer wall according to claim 2, wherein the method comprises the steps of: step f; f, adding an insulating layer: an insulation layer is arranged on a floating window frame (4) between the floating window plate (2) and the outer template (32), and a concrete covering layer is poured on the insulation layer.
CN201910404480.0A 2019-05-15 2019-05-15 Ring buckle type floating window outer wall prefabricating die and prefabricating method Active CN110027110B (en)

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CN110303577B (en) * 2019-08-01 2024-04-16 长沙远大住宅工业安徽有限公司 Prefabricated bay window production die and assembling or disassembling method
CN112901021B (en) * 2021-01-19 2023-06-20 陕西中天建筑工业有限公司 Prefabricated bay window processing technology

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CN208152564U (en) * 2018-05-02 2018-11-27 深圳市前海胜德建筑科技有限公司 One kind is floatd window formwork-strengthening system
CN108952455A (en) * 2018-08-03 2018-12-07 中城投集团第六工程局有限公司 A kind of prefabricated window and its installation method of floaing
CN109025301A (en) * 2018-08-06 2018-12-18 武汉冶建筑安装工程有限责任公司 It floats window side plate construction method
CN109372259A (en) * 2018-10-29 2019-02-22 江苏筑隆模具有限公司 A kind of window mold that floats of waterproof effect maintenance easy to disassemble by force
CN210082073U (en) * 2019-05-15 2020-02-18 中建科技河南有限公司 Prefabricated mould of ring knot formula window outer wall that wafts

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