CN210082027U - Improved special superposed beam shaping die assembly - Google Patents

Abstract

The utility model discloses an improved special superposed beam shaping die component, which is a box-shaped body component with an open top and a hollowed inside and mainly formed by mutually splicing a plurality of front superposed beam templates and rear superposed beam templates which are oppositely arranged from front to back and a left superposed beam template and a right superposed beam template which are oppositely arranged from left to right, and the front superposed beam template and the rear superposed beam template of the box-shaped body component are connected through a split screw component; the left superposed beam template and the right superposed beam template are respectively fixed on the left side and the right side of the front superposed beam template and the rear superposed beam template through bolt assemblies; the open end of the top of the box-type body component is symmetrically provided with a mould hanging component from front to back; a bottom formwork is attached to the bottom of the box-shaped body member. The utility model discloses simple structure, it is convenient to prop up, and recoverable remolding utilizes improves work efficiency by a wide margin, can realize increasing mould platform life, avoids concrete pollution mould platform, reduces and causes to leak thick liquid and mould platform to damage at the bench trompil of mould.

Description

Improved special superposed beam shaping die assembly

Technical Field

The utility model relates to a mould, it is concrete relates to a special coincide roof beam of modified design mould subassembly, belongs to mould for the production of assembled component.

Background

Assembled superposed beam construction mould generally adopts the steel mould, in traditional way, because the hanging die only 5 centimeters high, the construction degree of difficulty is big, generally adopts the foam to fill, waits to pour the concrete after, digs the foam and falls, because the foam is softer, intensity is not enough, warp easily at the concreting in-process, pours and has done to dig the foam and fall the back, can discover that the hanging die limit is uneven straight, influences beautifully. The concrete is fixed by a wood template, and the template is clamped by a steel bar when the concrete is demolded after reaching certain strength, so that the template is easy to damage during demolishing, and the traditional method has the following defects that firstly, the foam is required to be removed after the construction by the foam, so that the cost is increased, and the environment is polluted; secondly, construction is carried out by using foam or wood molds, the superposed beam hanging molds are not straight due to the fact that materials are soft, and thirdly, labor force is increased.

At present, when the prefabricated composite beam is produced in the assembly type building industry, two steel plates with large areas are usually fixed on a steel trolley for positioning a beam mold, and the beam mold can ensure the width of the composite beam, but the production method has the following defects: firstly, the height of the superposed beam is difficult to guarantee accurately and can only be confirmed by the experience of operators; secondly, the extending height of the stirrup at the top of the superposed beam is difficult to accurately position and unify, the stirrups have large front-back and left-right deviation, and the gluten penetrating construction at the later stage of a site is seriously influenced; thirdly, the upper part of the superposed beam is strickled off and roughened, so that the construction is inconvenient (the upper part is provided with a superposed beam stirrup), the construction efficiency is low, and the stirrup is easy to collide, thereby influencing the product quality of the superposed beam; 4. the steel bars at the bottom of the superposed beam can only be bent towards the top of the beam, and if the two ends of the superposed beam are bent downwards, the production process is limited; because the various reasons of above-mentioned production lead to the finished product to be returned and scrap or carry out the rectification, greatly increased mill's later stage service cost, and still influence company's product quality brand, simultaneously, the importance of mould plays vital role in the composite beam production process, the quality of finished product is directly influenced to the quality of mould, in traditional way, the composite beam mould is the snap-on the mould platform, because punch on the mould platform and can influence the use of mould platform, and the mould is not fixed on the mould platform well, the mould lower part can produce the deformation when pouring concrete and lead to the component finished product quality to obtain unable assurance. Because the mould is directly connected with the mould platform by the screw rod, the mould and the mould platform have gaps, slurry leakage is caused, the mould platform is polluted, the use turnover rate of the mould platform is reduced, and the quality of a finished product is influenced.

Therefore, it is necessary to develop an improved special composite beam shaping mold assembly with high practicability and high working reliability, which is the key point for solving the above technical problems.

Disclosure of Invention

To a great deal of defect and not enough that exist among the above-mentioned background art, the utility model discloses improve and the innovation to this, aim at provides one kind and can realize increasing mould platform life, avoids concrete pollution mould platform, and finished product quality obtains guaranteeing, reaches the fast assembly mould, ann tears the convenience open, hangs mould one shot forming when pouring the concrete, need not carry out the secondary and pour. The purposes of meeting the production and process requirements, having better positioning and shaping effects, and enabling the finished product to be hung without rabdosis and have straight falling angles are achieved.

The utility model discloses another invention aim at can realize solving traditional construction suspended formwork and adopt the technology of foam packing, the environmental protection reduces the finished product attrition rate, improves off-the-shelf geometry, reaches and to improve production efficiency, workman convenient operation practices thrift labour and cost, and the superposed beam geometry can reach standard requirement.

In order to solve the above problems and achieve the above object, the present invention provides an improved special composite beam shaping mold assembly, which is realized by adopting the following design structure and the following technical scheme:

as the utility model relates to an improved special superposed beam shaping mould component, the superposed beam shaping mould component is mainly formed by mutually splicing and movably connecting four parts, namely a plurality of front superposed beam templates (1) and rear superposed beam templates (2) which are oppositely arranged from front to back and a left superposed beam template (3) and a right superposed beam template (4) which are oppositely arranged from left to right, to form a box-shaped body component which is integrally in a rectangular structure with an open top and a hollowed-out interior, and the front superposed beam templates (1) and the rear superposed beam templates (2) of the box-shaped body component are connected through split screw components; the left superposed beam template (3) and the right superposed beam template (4) are respectively fixed on the left side and the right side of the front superposed beam template (1) and the rear superposed beam template (2) through bolt assemblies; the open end of the top of the box-shaped body component is symmetrically provided with a hanging die assembly (5) from front to back; the bottom of the box-type body member is provided with a bottom template (9), the bottom template (9) comprises a bottom plate (91) and supporting plates (92), the supporting plates (92) are welded on the bottom plate (91), the bottom templates (9) are multiple, and the adjacent bottom templates (9) are connected through bolt assemblies; the whole bottom plate (91) is a steel long plate-shaped body component, mounting holes (911) arranged in rows are symmetrically formed in the length direction of the long plate-shaped body component, and the mounting holes (911) penetrate through the front side and the back side of the bottom plate (91);

the whole supporting plate (92) is a long box body without a cover, and two ends of the long box body are symmetrically provided with at least two connecting through holes (921); a plurality of reinforcing pieces (922) are further welded in the long box body, and the reinforcing pieces (922) are U-shaped channel steel.

As the utility model discloses foretell improvement, preceding coincide roof beam template (1) is whole all to extend all around with back coincide roof beam template (2) and is equipped with the pterygoid lamina, be equipped with the connecting hole on the pterygoid lamina respectively, inside is equipped with reinforcing plate (6) that are fence structure, reinforcing plate (6) and preceding coincide roof beam template (1) or back coincide roof beam template (2) are even as integrated into one piece structure, wherein, equal perpendicular symmetry is equipped with installed part (7) on the arbitrary long pterygoid lamina on one side of preceding coincide roof beam template (1) and back coincide roof beam template (2), installed part (7) whole are steel H shape component.

As the utility model discloses foretell further improvement, preceding coincide roof beam template (1) with the total amount of back coincide roof beam template (2) sets up the same, and is provided with two at least, passes through bolt assembly swing joint between two adjacent preceding coincide roof beam templates (1) and two adjacent back coincide roof beam templates (2).

As the utility model discloses foretell further improvement, left side coincide roof beam template (3) with the shape structure of right side coincide roof beam template (4) is the same, wholly is steel platelike body component, extends pterygoid lamina (8) that are equipped with disjunctor structure in the bilateral symmetry of this platelike body component, has seted up several pterygoid lamina connecting hole (81) on pterygoid lamina (8).

As a still further improvement of the above aspect of the present invention, the suspended formwork assembly (5) includes a suspended formwork hanger rod (51), a suspended formwork support (52) and a suspended formwork template (53), wherein one end of the suspended formwork hanger rod (51) is connected to the suspended formwork support (52) through a bolt assembly, and the suspended formwork support (52) is connected to the front superposed beam template (1) or the rear superposed beam template (2); the other end of the mould hanging rod (51) is connected with a mould hanging template (53) through a bolt assembly.

As the above-mentioned further improvement of the present invention, the mold hanging rod (51) is composed of two parts, i.e. a fixing member (511) and a connecting member (512) vertically disposed above the fixing member (511), wherein the fixing member (511) and the connecting member (512) are welded together or directly processed into an integrally formed structure.

As a still further improvement of the above aspect of the present invention, the fixing member (511) is a rectangular steel member, two end faces of the rectangular steel member are symmetrically provided with fixing holes (5111), and the fixing holes (5111) penetrate through the front and back faces of the fixing member (511);

the whole connecting piece (512) is a steel L-shaped component, at least one connecting hole (5121) is formed in the top surface of the L-shaped component, and the connecting hole (5121) penetrates through the front side and the back side of the connecting piece (512).

As a still further improvement of the above structure of the present invention, the die hanging support (52) is a U-shaped frame member made of steel as a whole, and bolt holes (521) are symmetrically formed on both sides of the U-shaped frame member;

the hanging die templates (53) are integrally made of steel L-shaped components, two ends of each L-shaped component are symmetrically extended downwards to form connecting plates (531) with connected structures, through holes (5311) are formed in the connecting plates (531), and two adjacent hanging die templates (53) are fastened into a whole through nuts after penetrating through the through holes (5311) through screws; a plurality of fastening holes (532) are arranged on the top surface of the L-shaped component.

As the above of the present invention is still further improved, the superposed beam shaping mold assembly has a front-back symmetrical structure; an anti-rust layer and a warning layer are sequentially sprayed on the outer surfaces of the front superposed beam template (1), the rear superposed beam template (2), the left superposed beam template (3), the right superposed beam template (4) and the mould hanging assembly (5) from inside to outside, wherein the anti-rust layer comprises epoxy zinc-rich primer, chlorinated rubber finish paint and epoxy mica iron intermediate paint positioned between the epoxy zinc-rich primer and the chlorinated rubber finish paint; the warning layer is a yellow or black reflective warning tape or a reflective color film or reflective paint.

The working principle is as follows: an improved special composite beam shaping die assembly of the above design needs to be manufactured and assembled for standby before being used.

When the die is assembled, firstly cleaning a die table, removing all dirt on the die table, after the cleaning is finished, placing a special superposed beam shaping die assembly on the die table, then horizontally placing a bottom die plate (9) on the cleaned die table according to a drawing of actual construction, erecting a front superposed beam die plate (1), enabling screw holes to correspond to mounting holes (911) on a bottom plate (91), connecting the front superposed beam die plate (1) with the mounting holes (911) on the bottom plate (91) by using bolts, erecting a rear superposed beam die plate (2), enabling the screw holes to correspond to the mounting holes (911) on the bottom plate (91), connecting the rear superposed beam die plate (2) with the mounting holes (911) on the bottom plate (91) by using bolts, aligning a wing plate (8) on a left superposed beam die plate (3) with bolt holes of the front superposed beam die plate (1) and the rear superposed beam die plate (2), through bolt connection, aligning a wing plate (8) on a right superposed beam template (4) with bolt holes of a front superposed beam template (1) and a rear superposed beam template (2), and through bolt connection, assembling the wing plate and the front superposed beam template to form a box-shaped body member with a hollowed-out rectangular structure, then installing a hanging die assembly (5) above the box-shaped body member, during installation, connecting a hanging die support (52) in the hanging die assembly (5) with the front superposed beam template (1) and the rear superposed beam template (2) through a corresponding number of hanging die supports (52) respectively through bolts, connecting holes (5121) in a connecting piece (512) with bolt holes (521) in the hanging die supports (52), and aligning fixing holes (5111) in a hanging die suspender (51) with fastening holes (532) in the hanging die template (53) through bolts; subsequently, the suspended formwork templates (53) are respectively connected with the suspended formwork assembly (5), finally, each suspended formwork template (53) is aligned with the connecting plate (531), the suspended formwork templates penetrate through the through holes (5311) through the screws to be connected, finally, the sizes of the dies are corrected through the counter-pulling screws, the horizontal distance between the suspended formwork template (53) and the front superposed beam template (1) and the rear superposed beam template (2) is mainly checked, the four sides of the front superposed beam template (1) and the rear superposed beam template (2) of the suspended formwork templates (53) on two sides are on the same horizontal line, a measuring tool is used for respectively detecting whether the side-to-side distances of the upper part, the middle part and the lower part of the suspended formwork templates (53) on two sides are the same, if the distances are different, adjustment is needed, otherwise, the straightness of the suspended formwork in a finished component can be influenced, a release agent is coated in the superposed beam die and the bottom template in advance, and then rib.

When arranging the reinforcement, arranging various corresponding reinforcements of the superposed beam which is prepared in advance in a box-type body component which is of a hollow rectangular structure according to a drawing, and extending out stirrups of the reinforcements of the superposed beam through a stirrup groove which is arranged above the die in advance; after the placement of the reinforcement bars is completed, casting of the concrete can then begin.

When concrete is poured, a vehicle lifts a concrete hopper to the upper side of the superposed beam mold, concrete with reinforcing steel bars is filled in the open position above the box body with the hollowed rectangular structure, the concrete with the reinforcing steel bars is uniformly dispersed in the box body, and therefore concrete pouring work is achieved.

During curing, after concrete pouring is finished, a steam conveying pipe is opened for steam curing; and stopping steam supply after the concrete strength is cured to the demolding strength along with the time, and demolding after the concrete in the mold is cured to meet the requirement.

When the formwork is disassembled, the screw rods in the connecting plates (531) in the formwork hanging template (53) are disassembled according to the principle of firstly supporting and then disassembling, the screw rods in the fastening holes (532) for connecting the fixing holes (5111) in the fixing pieces (511) with the formwork hanging template (53) are disassembled, finally the formwork hanging mold (53) is disassembled and collected to a specified placing position for placing, and the operation is repeated in turn until the number of superposed beams required to be produced reaches the preset production requirement.

And finally, after the whole laminated beam is manufactured, demolding and hoisting the prefabricated part of the laminated beam by adopting the laminated beam hoisting equipment, hoisting the prefabricated laminated beam out of the mold by using a hoisting hook in a factory building to finish the manufacturing of the laminated beam, and then conveying the laminated beam to a finished laminated slab area storage yard. And finishing the whole process of prefabricating and shaping the finished laminated beam.

Has the advantages that: the utility model has simple structure, convenient erection, recovery, remolding and utilization, and greatly improved working efficiency; the problem that the traditional superposed beam template cannot meet the requirement of concrete pouring of a superposed beam is solved, and the traditional superposed beam template can be disassembled and is convenient for long-distance transportation; can improve superposed beam component production efficiency and production quality, obviously improve economic benefits, but mass production and use, better location and moulding effect have, the superposed beam surfacing that the design was pour, pleasing to the eye, simultaneously, the utility model discloses reduce cost and manual work, it is better to make the product straightness, reach the standard requirement, green, and reuse rate is high, and it is convenient to use, and not only easy operation is convenient, and when reducing the recruitment time, thereby can improve superposed beam production angle and reduce the later stage and reform the expense, still the utility model discloses increase mould platform life, avoid concrete pollution mould platform and the drawback of trompil fixed die plate on the mould platform, the trompil can cause the mould platform to damage on the mould platform, the inconvenient operation of later stage benefit hole, the benefit hole degree of difficulty is big, and welding requirement is high, causes to mend the hole back mould platform concavity and convexity uneven. The quality of the finished product is guaranteed.

Drawings

The following detailed description of embodiments of the invention is provided with reference to the accompanying drawings, in which:

fig. 1 is one of the overall structural schematic diagrams of the present invention;

fig. 2 is a second schematic view of the overall structure of the present invention;

fig. 3 is a schematic view of the whole structure of the front composite beam form (1) or the rear composite beam form (2) of the present invention;

fig. 4 is a schematic view of the overall structure of the left overlapping beam form (3) or the right overlapping beam form (4) component of the present invention;

FIG. 5 is an exploded view of the enlarged partial view of the portion A shown in FIG. 1;

FIG. 6 is a schematic view of a combination of the enlarged partial views of the portion A shown in FIG. 1;

FIG. 7 is a schematic view of the overall structure of the suspension module hanger bar (51) component of the present invention;

fig. 8 is a schematic view of the overall structure of the components of the suspended mold support (52) of the present invention;

fig. 9 is a schematic view of the overall structure of the components of the suspended formwork (53) of the present invention;

fig. 10 is a schematic overall exploded view of another design configuration of the present invention;

fig. 11 is one of the overall combined structure schematic diagrams of another design structure form of the present invention;

fig. 12 is a second schematic view of the overall assembly structure of another design structure of the present invention;

fig. 13 is a schematic view of the overall structure of the bottom form (9) component of the present invention;

fig. 14 is a schematic view of the overall structure of the bottom plate (91) component of the present invention;

fig. 15 is a schematic view of the overall construction of the strut plate (92) component of the present invention;

fig. 16 is a schematic view of the overall construction of the stiffener (922) component of the present invention;

fig. 17 is a schematic structural view of the assembly of a plurality of bottom formworks (9) of the present invention;

fig. 18 is a third schematic view of an overall combination structure of another design structure of the present invention;

wherein, the reference numbers in the figures: 1-front superposed beam template;

2, post-overlapping the beam template;

3-left superposed beam template;

4-right overlapping beam template;

5-hanging die assembly, 51-hanging die suspender, 511-fixing piece, 5111-fixing hole, 512-connecting piece, 5121-connecting hole, 52-hanging die support, 521-bolt hole, 53-hanging die template, 531-connecting plate, 5311-through hole and 532-fastening hole;

6-reinforcing plate;

7-a mounting member;

8-wing plate, 81-wing plate connecting hole;

9-bottom template, 91-bottom plate, 911-mounting hole, 92-bracing plate, 921-connecting through hole, 922-reinforcing member.

Detailed Description

In order to make the technical means, the inventive features, the purpose of achieving the goal and the efficacy easy to understand, the technical solution of the present invention will be described in further detail with reference to the accompanying drawings and the following detailed description, it should be noted that the embodiments and features of the embodiments in the present application can be combined with each other without conflict, and the present invention will be described in detail with reference to the drawings and with reference to the embodiments.

The utility model relates to an improved special superposed beam shaping mould assembly as shown in the attached drawings of the specification, which is mainly a box-shaped body member which is formed by mutually splicing and movably connecting four parts, namely a plurality of front superposed beam templates 1 and rear superposed beam templates 2 which are oppositely arranged in front and back, and a left superposed beam template 3 and a right superposed beam template 4 which are oppositely arranged in left and right, and has a rectangular structure with an open top and a hollowed-out interior, wherein the front superposed beam template 1 and the rear superposed beam template 2 of the box-shaped body member are connected through a split screw assembly; the left superposed beam template 3 and the right superposed beam template 4 are respectively fixed on the left side and the right side of the front superposed beam template 1 and the rear superposed beam template 2 through bolt assemblies; the open end of the top of the box-shaped body component is symmetrically provided with a hanging die assembly 5 from front to back; the bottom template 9 is arranged at the bottom of the box-shaped body member, the bottom template 9 comprises a bottom plate 91 and supporting plates 92, the supporting plates 92 are welded on the bottom plate 91, wherein a plurality of bottom templates 9 are arranged, and adjacent bottom templates 9 are connected through bolt assemblies; the whole bottom plate 91 is a steel long plate-shaped member, mounting holes 911 arranged in rows are symmetrically formed in the length direction of the long plate-shaped member, and the mounting holes 911 penetrate through the front and back surfaces of the bottom plate 91;

the whole supporting plate 92 is a long box body without a cover, and at least two connecting through holes 921 are symmetrically arranged at two ends of the long box body; a plurality of reinforcing pieces 922 are further welded in the long box body, and the reinforcing pieces 922 are U-shaped channel steel.

Further, the front superposed beam template 1 and the rear superposed beam template 2 are integrally provided with wing plates extending all around, the wing plates are respectively provided with connecting holes, a reinforcing plate 6 in a fence structure is arranged inside the wing plates, the reinforcing plate 6 is connected with the front superposed beam template 1 or the rear superposed beam template 2 into an integrated structure, mounting parts 7 are vertically and symmetrically arranged on the long wing plates on any one side of the front superposed beam template 1 and the rear superposed beam template 2, and the mounting parts 7 are integrally made of steel H-shaped components.

Furthermore, the total number of the front superposed beam templates 1 is the same as that of the rear superposed beam templates 2, at least two front superposed beam templates 1 are arranged, and the two adjacent front superposed beam templates 1 are movably connected with the two adjacent rear superposed beam templates 2 through bolt assemblies.

Further, the left superposed beam template 3 and the right superposed beam template 4 have the same shape and structure, and are integrally steel plate-shaped members, wing plates 8 of a connected structure are symmetrically extended from two sides of the plate-shaped members, and a plurality of wing plate connecting holes 81 are formed in the wing plates 8.

Further, the suspended formwork assembly 5 comprises a suspended formwork hanger rod 51, a suspended formwork support 52 and a suspended formwork template 53, wherein one end of the suspended formwork hanger rod 51 is connected with the suspended formwork support 52 through a bolt assembly, and the suspended formwork support 52 is connected with the front superposed beam template 1 or the rear superposed beam template 2; the other end of the mould hanging rod 51 is connected with a mould hanging template 53 through a bolt assembly.

Specifically, the die hanging rod 51 is composed of two parts, namely a fixing part 511 and a connecting part 512 vertically arranged above the fixing part 511, wherein the fixing part 511 and the connecting part 512 are connected by welding or directly processed into an integral structure.

Specifically, the fixing piece 511 is a rectangular steel member, two end faces of the rectangular member are symmetrically provided with fixing holes 5111, and the fixing holes 5111 penetrate through the front and back faces of the fixing piece 511;

the connecting member 512 is a steel L-shaped member, and at least one connecting hole 5121 is formed on the top surface of the L-shaped member, and the connecting hole 5121 penetrates the front and back surfaces of the connecting member 512.

Specifically, the die hanging support 52 is a steel U-shaped frame member, and bolt holes 521 are symmetrically formed in two sides of the U-shaped frame member;

the whole of the suspended die template 53 is a steel L-shaped member, two ends of the L-shaped member are symmetrically extended downwards to form connecting plates 531 with connected structures, through holes 5311 are formed in the connecting plates 531, and two adjacent suspended die templates 53 are fastened into a whole through nuts after penetrating through the through holes 5311 through screws; a plurality of fastening holes 532 are opened on the top surface of the L-shaped member.

Furthermore, the superposed beam shaping die assembly is of a front-back symmetrical structure; an anti-rust layer and a warning layer are sequentially sprayed on the outer surfaces of the front superposed beam template 1, the rear superposed beam template 2, the left superposed beam template 3, the right superposed beam template 4 and the hanging die assembly 5 from inside to outside, wherein the anti-rust layer comprises epoxy zinc-rich primer, chlorinated rubber finish paint and epoxy micaceous iron intermediate paint positioned between the epoxy zinc-rich primer and the chlorinated rubber finish paint; the warning layer is a yellow or black reflective warning tape or a reflective color film or reflective paint.

To sum up, the utility model discloses more specific embodiment is:

an improved special composite beam shaping die assembly of the above design needs to be manufactured and assembled for standby before being used.

When the die is assembled, firstly cleaning the die table, removing all dirt on the die table, after the cleaning is finished, placing a special superposed beam shaping die assembly on the die table, then horizontally placing the bottom die plate 9 on the cleaned die table according to the drawing of actual construction, erecting the front superposed beam die plate 1 to enable screw holes to correspond to the mounting holes 911 on the bottom plate 91, connecting the front superposed beam die plate 1 with the mounting holes 911 on the bottom plate 91 by using bolts, erecting the rear superposed beam die plate 2 to enable the screw holes to correspond to the mounting holes 911 on the bottom plate 91, connecting the rear superposed beam die plate 2 with the mounting holes 911 on the bottom plate 91 by using bolts, aligning the wing plate 8 on the left superposed beam die plate 3 with the bolt holes of the front superposed beam die plate 1 and the rear superposed beam die plate 2, and aligning the wing plate 8 on the right superposed beam die plate 4 with the bolt holes of the front superposed beam die plate 1 and the rear superposed beam die plate 2 by using the bolts, assembling the box-shaped body member through bolts to form a box-shaped body member with a hollow-out rectangular structure, then installing a hanging die assembly 5 above the box-shaped body member, respectively connecting a hanging die support 52 in the hanging die assembly 5 with the front superposed beam plate 1 and the rear superposed beam plate 2 through bolts with a corresponding number of hanging die supports 52, connecting a connecting hole 5121 in a connecting piece 512 with a bolt hole 521 in the hanging die support 52, and aligning a fixing hole 5111 in a hanging die suspender 51 with a fastening hole 532 in a hanging die plate 53 through bolts when the hanging die assembly is installed; next, the suspended die templates 53 are respectively connected with the suspended die assembly 5, finally, each suspended die template 53 is aligned with the connecting plate 531, the screws penetrate through the through holes 5311 to be connected, finally, the die size is corrected through the counter-pulling screws, the horizontal distance between the suspended die templates 53 and the front superposed beam template 1 and the horizontal distance between the suspended die templates 53 and the rear superposed beam template 2 are mainly checked, four sides of the front superposed beam template 1 and the rear superposed beam template 2 of the suspended die templates 53 on two sides are enabled to be on the same horizontal line, a measuring tool is used for respectively detecting whether the side-to-side distances of the upper, middle and lower equal parts of the suspended die templates 53 on the two sides are the same, if the side-to-side distances are different, the straightness of the suspended die in the finished component is affected, release agents are coated in the superposed beam die and the bottom template in advance, and then.

When arranging the reinforcement, arranging various corresponding reinforcements of the superposed beam which is prepared in advance in a box-type body component which is of a hollow rectangular structure according to a drawing, and extending out stirrups of the reinforcements of the superposed beam through a stirrup groove which is arranged above the die in advance; after the placement of the reinforcement bars is completed, casting of the concrete can then begin.

When concrete is poured, a vehicle lifts a concrete hopper to the upper side of the superposed beam mold, concrete with reinforcing steel bars is filled in the open position above the box body with the hollowed rectangular structure, the concrete with the reinforcing steel bars is uniformly dispersed in the box body, and therefore concrete pouring work is achieved.

During curing, after concrete pouring is finished, a steam conveying pipe is opened for steam curing; and stopping steam supply after the concrete strength is cured to the demolding strength along with the time, and demolding after the concrete in the mold is cured to meet the requirement.

When the mold is disassembled, the screw rods in the connecting plates 531 in the mold hanging template 53 are disassembled according to the principle of first support and then disassembly and then first disassembly, the screw rods in the fastening holes 532 for connecting the fixing holes 5111 in the fixing pieces 511 and the mold hanging template 53 are disassembled, finally the mold hanging template 53 is disassembled and collected to a specified placing position for placing, and the operation is repeated in turn until the number of the superposed beams required to be produced reaches the preset production requirement.

And finally, after the whole laminated beam is manufactured, demolding and hoisting the prefabricated part of the laminated beam by adopting the laminated beam hoisting equipment, hoisting the prefabricated laminated beam out of the mold by using a hoisting hook in a factory building to finish the manufacturing of the laminated beam, and then conveying the laminated beam to a finished laminated slab area storage yard. And finishing the whole process of prefabricating and shaping the finished laminated beam.

Finally, it should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and those skilled in the art may change or modify the technical content disclosed above into equivalent embodiments with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims (9)

1. The utility model provides a special coincide roof beam of modified design mould subassembly which characterized in that: the superposed beam shaping mold assembly is mainly characterized in that a plurality of front superposed beam templates (1) and rear superposed beam templates (2) which are oppositely arranged in front and back, and a left superposed beam template (3) and a right superposed beam template (4) which are oppositely arranged in left and right are mutually spliced and movably connected to form a box-shaped body member which is integrally in a rectangular structure with an open top and a hollow interior, wherein the front superposed beam templates (1) and the rear superposed beam templates (2) of the box-shaped body member are connected through split screw assemblies; the left superposed beam template (3) and the right superposed beam template (4) are respectively fixed on the left side and the right side of the front superposed beam template (1) and the rear superposed beam template (2) through bolt assemblies; the open end of the top of the box-shaped body component is symmetrically provided with a hanging die assembly (5) from front to back; the bottom of the box-type body member is provided with a bottom template (9), the bottom template (9) comprises a bottom plate (91) and supporting plates (92), the supporting plates (92) are welded on the bottom plate (91), the bottom templates (9) are multiple, and the adjacent bottom templates (9) are connected through bolt assemblies; the whole bottom plate (91) is a steel long plate-shaped body component, mounting holes (911) arranged in rows are symmetrically formed in the length direction of the long plate-shaped body component, and the mounting holes (911) penetrate through the front side and the back side of the bottom plate (91);

the whole supporting plate (92) is a long box body without a cover, and two ends of the long box body are symmetrically provided with at least two connecting through holes (921); a plurality of reinforcing pieces (922) are further welded in the long box body, and the reinforcing pieces (922) are U-shaped channel steel.

2. The improved special composite beam shaping mold assembly as set forth in claim 1, wherein: preceding coincide beam mold board (1) is whole all to extend all around with back coincide beam mold board (2) and is equipped with the pterygoid lamina, be equipped with the connecting hole on the pterygoid lamina respectively, inside is equipped with reinforcing plate (6) that are fence structure, reinforcing plate (6) and preceding coincide beam mold board (1) or back coincide beam mold board (2) are even as integrated into one piece structure, wherein, equal perpendicular symmetry is equipped with installed part (7) on the long pterygoid lamina on arbitrary one side of coincide beam mold board (1) and back coincide beam mold board (2) in the front, installed part (7) wholly is steel H shape component.

3. The improved special composite beam shaping mold assembly as set forth in claim 1, wherein: the front superposed beam templates (1) and the rear superposed beam templates (2) are identical in total number and are at least provided with two, and the two adjacent front superposed beam templates (1) are movably connected with the two adjacent rear superposed beam templates (2) through bolt assemblies.

4. The improved special composite beam shaping mold assembly as set forth in claim 1, wherein: the left superposed beam template (3) and the right superposed beam template (4) are identical in shape and structure, the whole laminated beam template is a steel plate-shaped member, wing plates (8) of a connected structure are symmetrically extended from two sides of the plate-shaped member, and a plurality of wing plate connecting holes (81) are formed in the wing plates (8).

5. The improved special composite beam shaping mold assembly as set forth in claim 1, wherein: the mould hanging assembly (5) comprises a mould hanging hanger rod (51), a mould hanging support (52) and a mould hanging template (53), wherein one end of the mould hanging hanger rod (51) is connected with the mould hanging support (52) through a bolt assembly, and the mould hanging support (52) is connected with the front superposed beam template (1) or the rear superposed beam template (2); the other end of the mould hanging rod (51) is connected with a mould hanging template (53) through a bolt assembly.

6. The improved special composite beam shaping mold assembly as set forth in claim 5, wherein: the mould hanging rod (51) is composed of a fixing piece (511) and a connecting piece (512) vertically arranged above the fixing piece (511), wherein the fixing piece (511) and the connecting piece (512) are connected by welding or directly processed into an integral structure.

7. The improved special composite beam shaping mold assembly as set forth in claim 6, wherein: the fixing piece (511) is integrally a steel cuboid component, two end faces of the cuboid component are symmetrically provided with fixing holes (5111), and the fixing holes (5111) penetrate through the front face and the back face of the fixing piece (511);

the whole connecting piece (512) is a steel L-shaped component, at least one connecting hole (5121) is formed in the top surface of the L-shaped component, and the connecting hole (5121) penetrates through the front side and the back side of the connecting piece (512).

8. The improved special composite beam shaping mold assembly as set forth in claim 5, wherein: the whole mould hanging support (52) is a steel U-shaped frame member, and bolt holes (521) are symmetrically formed in two sides of the U-shaped frame member;

the hanging die templates (53) are integrally made of steel L-shaped components, two ends of each L-shaped component are symmetrically extended downwards to form connecting plates (531) with connected structures, through holes (5311) are formed in the connecting plates (531), and two adjacent hanging die templates (53) are fastened into a whole through nuts after penetrating through the through holes (5311) through screws; a plurality of fastening holes (532) are arranged on the top surface of the L-shaped component.

9. The improved special composite beam shaping mold assembly as set forth in claim 1, wherein: the superposed beam shaping die assembly is of a front-back symmetrical structure; an anti-rust layer and a warning layer are sequentially sprayed on the outer surfaces of the front superposed beam template (1), the rear superposed beam template (2), the left superposed beam template (3), the right superposed beam template (4) and the mould hanging assembly (5) from inside to outside, wherein the anti-rust layer comprises epoxy zinc-rich primer, chlorinated rubber finish paint and epoxy mica iron intermediate paint positioned between the epoxy zinc-rich primer and the chlorinated rubber finish paint; the warning layer is a yellow or black reflective warning tape or a reflective color film or reflective paint.

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