CN210080140U - A belt cleaning device for nylon sheet base material - Google Patents
A belt cleaning device for nylon sheet base material Download PDFInfo
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- CN210080140U CN210080140U CN201920615641.6U CN201920615641U CN210080140U CN 210080140 U CN210080140 U CN 210080140U CN 201920615641 U CN201920615641 U CN 201920615641U CN 210080140 U CN210080140 U CN 210080140U
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- cleaning
- pool
- nylon sheet
- angle steel
- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 87
- 239000004677 Nylon Substances 0.000 title claims abstract description 56
- 229920001778 nylon Polymers 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 title claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 238000002791 soaking Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- 239000000758 substrate Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 238000001914 filtration Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229920006284 nylon film Polymers 0.000 description 4
- 239000000428 dust Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to a cleaning device for nylon sheet base materials, which comprises a pre-soaking pool, a feeding mechanism, a cleaning pool, a wiping mechanism, a dewatering mechanism, a power mechanism and a winding mechanism; a plurality of limiting rollers are arranged in the cleaning pool, a first transmission channel is formed in the cleaning pool by the limiting rollers, and liquid in the cleaning pool is transmitted into the soaking pool through a transmission pump; the cleaning mechanism is arranged on the outer side of the cleaning pool and comprises a support frame, the support frame is fixed on the cleaning pool, a plurality of steel plates are horizontally arranged on the upper portion of the support frame, a second transmission channel is formed by the steel plates, a wiper is further arranged between the two steel plates, and the wiper is fixed on the support frame. The utility model discloses a belt cleaning device for nylon sheet base material uses through the combination that washs pond and wiper mechanism, can be quick, effectual completion nylon sheet base material's cleaning procedure, and is simple and convenient, easily operation.
Description
Technical Field
The utility model relates to a belt cleaning device for nylon sheet base material.
Background
The power transmission belt generally includes an upper transmission layer, a nylon carcass layer, and a lower friction layer. During the manufacture of the belt, an adhesive is typically used to bond the upper transmission layer to the nylon backbone and the nylon backbone to the lower friction layer. The nylon skeleton layer is usually a commercially available nylon sheet base material, and if the amount of impurities on the surface of the commercially available nylon sheet base material is too large, the adhesiveness of the transmission belt is lowered, and the quality of the transmission belt is impaired.
At present, the conventional cleaning mode is mainly to carry out one-time belt walking on the nylon sheet base material on a drum-type vulcanizing machine and wipe the nylon sheet base material at a rolling position. The cleaning mode is too simple, the nylon sheet base material cannot be cleaned thoroughly, and the cleaning efficiency is too low. In the long-term production practice process, the applicant designs a set of special cleaning device for cleaning the nylon sheet base material through multiple improvements, and the cleaning process of the nylon sheet base material can be quickly and effectively completed through the cleaning device, so that the nylon sheet cleaning device is simple and convenient and is easy to operate.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a belt cleaning device for nylon sheet base material can be quick, the effectual cleaning procedure of accomplishing nylon sheet base material, and is simple and convenient, and easily operation has improved the production efficiency of drive belt.
In order to achieve the aim, the utility model provides a nylon sheet base cleaning device, which comprises a pre-soaking pool, a feeding mechanism, a cleaning pool, a wiping mechanism, a dewatering mechanism, a power mechanism and a winding mechanism;
the top of the soaking pool is provided with an upper opening, the upper end of the soaking pool is provided with a first water inlet, and the bottom of the soaking pool is provided with a first water outlet;
the feeding mechanism is a roller frame, a material roller is arranged at the upper end of the roller frame, a transmission roller is arranged right below the material roller, the lower end of the roller frame is fixed on the water receiving tank, and a water outlet is formed in the bottom of the water receiving tank;
the cleaning tank is provided with a second water inlet and a second water outlet, the second water inlet is arranged on one side, close to the wiping mechanism, of the upper part of the cleaning tank, and the second water outlet is arranged at the position, close to the feeding mechanism, of the bottom of the cleaning tank; a plurality of limiting rollers are further arranged in the cleaning pool, and a first transmission channel is formed in the cleaning pool by the limiting rollers; the second water outlet is connected with the first water inlet through a conveying pump, and the liquid in the cleaning pool is conveyed into the soaking pool through the conveying pump;
the cleaning mechanism is arranged on the outer side of the cleaning pool and comprises a support frame, the support frame is fixed on the cleaning pool through a connecting frame, a plurality of wipers are horizontally arranged on the upper portion of the support frame, the wipers form a second transmission channel, and the wipers are fixed on the support frame;
the dewatering mechanism comprises a drying mechanism and a cold air mechanism, and a third transmission channel and a fourth transmission channel are formed in the drying mechanism and the cold air mechanism by a plurality of limiting rollers;
the power mechanism comprises a power roller and a motor, the power roller is directly connected with the motor and rotates under the action of the motor, and the power roller is arranged between the water removing mechanism and the winding mechanism.
Preferably, a filtering device is further arranged at the first water inlet.
Preferably, the bottom of the cleaning pool is also provided with a heating device.
Preferably, the wiper includes L type angle steel, lower L type angle steel, is being close to go up the both ends department of L type angle steel and be equipped with the baffle, the inboard relative placement of going up L type angle steel and lower L type angle steel forms half closed cavity, the opening orientation of half closed cavity wash the pond be equipped with in the half closed cavity and wipe the cloth, lower L type angle steel is fixed the upper end of support frame the tip of going up L type angle steel is equipped with adjusting screw, it fixes through adjusting screw detachable to go up L type angle steel on the L type angle steel down.
Preferably, the third transmission channel and the fourth transmission channel are communicated.
Preferably, the fourth transmission channel has a serpentine shape.
Preferably, the drying mechanism is an oven; the cold wind mechanism is a cold air box, and two fans are arranged in the cold air box and close to the outlet.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a nylon sheet base belt cleaning device uses through the combination that washs pond and wiper mechanism, can be fast, effectual completion nylon sheet base material's cleaning procedure, and is simple and convenient, easily operation.
Drawings
FIG. 1 is a schematic view of a nylon sheet base cleaning device of the present invention;
FIG. 2 is a schematic view of a feeding mechanism of a nylon sheet base cleaning device of the present invention;
fig. 3 is a cross-sectional view of a feeding mechanism of a nylon sheet base cleaning device of the present invention;
FIG. 4 is a structural diagram of a wiping mechanism of a nylon sheet base cleaning device of the present invention;
FIG. 5 is a schematic view of a wiper structure of a nylon sheet base cleaning device according to the present invention;
FIG. 6 is a schematic view of an upper L-shaped angle steel structure of a nylon sheet base cleaning device of the present invention;
reference numerals:
1. a pre-soaking pool; 11. a first water inlet; 12. a first water outlet; 13. a filtration device;
2. a feeding mechanism; 21. a roller frame; 22. a material roller; 23. a driving roller; 24. a water receiving tank; 25. a water outlet;
3. a cleaning tank; 31. a second water inlet; 32. a second water outlet 33 and a limiting roller; 34. a first transmission channel; 35. a delivery pump; 36. a heating device;
4. a wiping mechanism; 41. a support frame; 42. a wiper; 43. a second transmission channel; 411. a connecting frame; 421. arranging L-shaped angle steel; 422. lower L-shaped angle steel; 423. a baffle plate; 424. a semi-enclosed cavity; 425. adjusting screws;
5. a water removal mechanism; 51. a drying mechanism; 52. a cold air mechanism; 53. a third transmission channel; 54. a fourth transmission channel; 55. a fan;
6. a power mechanism;
7. a winding mechanism;
8. nylon sheet base.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 6, the nylon sheet base cleaning device of the present invention comprises a soaking tank 1, a feeding mechanism 2, a cleaning tank 3, a wiping mechanism 4, a dewatering mechanism 5, a power structure 6 and a rolling structure 7;
the top of the soaking pool 1 is provided with an upper opening, the upper end of the soaking pool 1 is provided with a first water inlet 11, and the bottom of the soaking pool 1 is provided with a first water outlet 12;
the feeding mechanism 2 is a roller frame 21, a material roller 22 is arranged at the upper end of the roller frame 21, a driving roller 23 is arranged under the material roller 22, the lower end of the roller frame 21 is fixed on a water receiving tank 24, and a water outlet 25 is arranged at the bottom of the water receiving tank 24;
a second water inlet 31 and a second water outlet 31 are arranged on the cleaning pool 3, the second water inlet 31 is arranged on one side of the upper part of the cleaning pool 3 close to the wiping mechanism 4, and the second water outlet 31 is arranged at the bottom of the cleaning pool 3 close to the feeding mechanism 2; a plurality of limiting rollers 33 are further arranged in the cleaning pool 3, and the limiting rollers 33 form a first transmission channel 34 in the cleaning pool 3; the second water outlet 31 is connected with the first water inlet 11 through a delivery pump 35, and the liquid in the cleaning tank 3 is delivered into the soaking tank 1 through the delivery pump 35; the bottom of the cleaning pool 3 is also provided with a heating device 36.
Wiping mechanism 4 establishes wash the pond 3 outside, wiping mechanism 4 includes support frame 41, support frame 41 passes through link 411 to be fixed wash on the pond 3 support frame 41 upper portion level is equipped with a plurality of wipers 42, wiper 42 constitutes second transmission path 43, wiper 42 includes L type angle steel 421, lower L type angle steel 422, be close to go up L type angle steel 421 both ends department is equipped with baffle 423, go up L type angle steel 421 and lower L type angle steel 422's inboard relative placement and form semi-closed cavity 424, the opening of semi-closed cavity 424 cavity towards wash pond 3, be equipped with wiping cloth in semi-closed cavity 424 for wipe the dust that can not wash clean on the nylon film base 8 and the adnexed moisture on the nylon film base 8, lower L type angle steel 422 is fixed the upper end of support frame 41, an adjusting screw 425 is arranged at the end of the upper L-shaped angle steel 421, and the upper L-shaped angle steel 421 is detachably fixed on the lower L-shaped angle steel 422 through the adjusting screw 425.
The dewatering mechanism 5 comprises a drying mechanism 51 and a cold air mechanism 52, the drying mechanism 51 is an oven, the cold air mechanism 52 is a cold air box, two fans 55 are arranged in the cold air box and near an outlet, a third transmission channel 53 and a fourth transmission channel 54 are formed in the oven and the cold air box by a plurality of limiting rollers 33, the third transmission channel 53 is communicated with the fourth transmission channel 54, and the phenomenon that the dried nylon sheet base 8 adsorbs dust or impurities in the air to influence the cleaning effect when the temperature is high can be avoided; the fourth transmission channel 54 is serpentine, so that the nylon base 8 can be slowly cooled in the cold air box for a sufficient time without affecting the material performance of the nylon base 8.
The power structure 6 is a power roller and a motor, the power roller is directly connected with the motor and rotates under the action of the motor, and the power roller is arranged between the dewatering mechanism 5 and the winding structure 7.
In general, during production, water flows into the cleaning pool 3 through the second water inlet 31, and the water in the cleaning pool 3 is heated through the heating device 36 at the bottom of the cleaning pool 3, wherein the water temperature is generally controlled at 70 ℃; the water in the cleaning pool 3 flows into the soaking pool 1 through the second water outlet 31 and the delivery pump through the first water inlet 11. Because the water in the soaking pool 1 comes from the cleaning pool 3, in order to avoid that the water in the cleaning pool brings impurities in the cleaning pool into the soaking pool and influences the nylon sheet base 8 to be cleaned in the soaking pool, the filtering device 13 is regularly cleaned at the first water inlet 11 of the soaking pool 1 by arranging the filtering device 13, so that the situation that the first water inlet 11 is blocked due to excessive impurities and the circulation of water is influenced can be prevented.
According to production requirements, the speed of water entering the soaking pool 1 and the speed of water entering the cleaning pool 3 are controlled, and the purposes of soaking and cleaning are achieved. The nylon sheet base 8 is mainly used as a middle framework layer of the transmission belt, the nylon sheet base 8 with a proper model is selected according to the model of the transmission belt and the requirements of technical parameters, and the nylon sheet base 8 is immersed in the immersion tank 1 for 1-2 hours. The nylon base sheet 8 after soaking is placed on a material roller 22, and the nylon base sheet 8 is threaded on a driving roller 23 on the cleaning device according to the tape moving mode of the nylon base sheet 8 in the figure 1. Under the effect of power structure 6, nylon film base 8 passes through washing pond 3, and under the effect of flowing water in washing pond 3, the large particulate matter on nylon film base 8 surface can be washed away, and the greasy dirt that partly adsorbs on the substrate surface can be cleared up under the effect of wiping cloth 424 when passing through wiping mechanism 4 with the water on substrate surface together. And finally, the nylon sheet base 8 passes through a dewatering mechanism 5, redundant moisture on the surface of the base material passes through a drying box to be dried at the high temperature of 70 ℃, and is blown to be cold by a cold air box, and finally the winding structure 7 is used for winding, so that the cleaning process of the nylon sheet base 8 is completed.
Because a large amount of water is attached to the base material after the nylon sheet base 8 is presoaked, the base material can take out a large amount of water after being taken out from the soaking pool 1. If the substrate is placed directly on the feed roll 22, water will drip directly onto the floor of the production plant; if the substrate is first drained, the production efficiency will be affected. So set up water receiving tank 24 in feed mechanism 2 bottom, after the substrate process presoaked, directly place on material roller 22, the moisture on substrate surface can drip in water receiving tank 24, and water receiving tank 24 bottom sets up outlet 25, and when the water yield in water receiving tank 24 accumulated a quantitative, open outlet 25, the water in the discharge tank can, convenient and fast does not influence production process.
Usually, the nylon base 8 roll can be cleaned by the cleaning tank 3 and the wiping mechanism 4, but some oil stains are easy to adhere to the surface of the nylon base 8, so that the nylon base 8 roll can be soaked before cleaning, the adhesion between the oil stains on the surface of the nylon base 8 and the nylon base 8 is reduced, and the cleaning effect is better.
While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the invention is not limited to the embodiments disclosed, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention, the equivalents and substitutions being limited only by the scope of the appended claims.
Claims (7)
1. A cleaning device for nylon sheet substrates is characterized by comprising a pre-soaking pool, a feeding mechanism, a cleaning pool, a wiping mechanism, a dewatering mechanism, a power mechanism and a winding mechanism;
the top of the soaking pool is provided with an upper opening, the upper end of the soaking pool is provided with a first water inlet, and the bottom of the soaking pool is provided with a first water outlet;
the feeding mechanism is a roller frame, a material roller is arranged at the upper end of the roller frame, a transmission roller is arranged right below the material roller, the lower end of the roller frame is fixed on the water receiving tank, and a water outlet is formed in the bottom of the water receiving tank;
the cleaning tank is provided with a second water inlet and a second water outlet, the second water inlet is arranged on one side, close to the wiping mechanism, of the upper part of the cleaning tank, and the second water outlet is arranged at the position, close to the feeding mechanism, of the bottom of the cleaning tank; a plurality of limiting rollers are further arranged in the cleaning pool, and a first transmission channel is formed in the cleaning pool by the limiting rollers; the second water outlet is connected with the first water inlet through a conveying pump, and the liquid in the cleaning pool is conveyed into the soaking pool through the conveying pump;
the cleaning mechanism is arranged on the outer side of the cleaning pool and comprises a support frame, the support frame is fixed on the cleaning pool through a connecting frame, a plurality of steel plates are horizontally arranged at the upper part of the support frame, the steel plates form a second transmission channel, a wiper is further arranged between the two steel plates, and the wiper is fixed on the support frame;
the dewatering mechanism comprises a drying mechanism and a cold air mechanism, and a third transmission channel and a fourth transmission channel are formed in the drying mechanism and the cold air mechanism by a plurality of limiting rollers;
the power mechanism comprises a power roller and a motor, the power roller is directly connected with the motor and rotates under the action of the motor, and the power roller is arranged between the water removing mechanism and the winding mechanism.
2. A cleaning device for nylon sheet substrates according to claim 1, wherein a filter is further provided at the first water inlet.
3. A cleaning device for nylon sheet substrates according to claim 1, wherein a heating device is further provided at the bottom of the cleaning tank.
4. The cleaning device for the nylon sheet base material according to claim 1, wherein the wiper comprises an upper L-shaped angle steel and a lower L-shaped angle steel, baffle plates are arranged at two ends close to the upper L-shaped angle steel, the inner sides of the upper L-shaped angle steel and the lower L-shaped angle steel are oppositely arranged to form a semi-closed cavity, the opening of the semi-closed cavity faces the cleaning tank, wiping cloth is arranged in the semi-closed cavity, the lower L-shaped angle steel is fixed at the upper end of the support frame, an adjusting screw is arranged at the end of the upper L-shaped angle steel, and the upper L-shaped angle steel is detachably fixed on the lower L-shaped angle steel through the adjusting screw.
5. A cleaning device for a nylon sheet substrate according to claim 1, wherein the third transfer passage and the fourth transfer passage communicate with each other.
6. The cleaning device for a nylon sheet substrate according to claim 1, wherein the fourth transfer channel has a serpentine shape.
7. The cleaning device for the nylon sheet base material according to claim 6, wherein the drying mechanism is an oven; the cold wind mechanism is a cold air box, and two fans are arranged in the cold air box and close to the outlet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920615641.6U CN210080140U (en) | 2019-04-30 | 2019-04-30 | A belt cleaning device for nylon sheet base material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920615641.6U CN210080140U (en) | 2019-04-30 | 2019-04-30 | A belt cleaning device for nylon sheet base material |
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CN210080140U true CN210080140U (en) | 2020-02-18 |
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CN201920615641.6U Active CN210080140U (en) | 2019-04-30 | 2019-04-30 | A belt cleaning device for nylon sheet base material |
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CN (1) | CN210080140U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112157052A (en) * | 2020-09-14 | 2021-01-01 | 湖北银华药用包装材料有限公司 | Aluminum strip cleaning device for producing aluminum cap for injection bottle |
CN113967634A (en) * | 2021-10-25 | 2022-01-25 | 滁州学院 | Automatic bean curd sheet covering cleaning and drying equipment and working principle thereof |
-
2019
- 2019-04-30 CN CN201920615641.6U patent/CN210080140U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112157052A (en) * | 2020-09-14 | 2021-01-01 | 湖北银华药用包装材料有限公司 | Aluminum strip cleaning device for producing aluminum cap for injection bottle |
CN112157052B (en) * | 2020-09-14 | 2022-06-10 | 湖北银华药用包装材料有限公司 | Aluminum strip cleaning device for producing aluminum cap for injection bottle |
CN113967634A (en) * | 2021-10-25 | 2022-01-25 | 滁州学院 | Automatic bean curd sheet covering cleaning and drying equipment and working principle thereof |
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