CN210072006U - Integrated detection glue filling line - Google Patents

Integrated detection glue filling line Download PDF

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Publication number
CN210072006U
CN210072006U CN201920695917.6U CN201920695917U CN210072006U CN 210072006 U CN210072006 U CN 210072006U CN 201920695917 U CN201920695917 U CN 201920695917U CN 210072006 U CN210072006 U CN 210072006U
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Prior art keywords
circuit
detection
glue
control panel
main controller
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CN201920695917.6U
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董陈
潘凯凯
黄林虎
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Ningbo Jitian Intelligent Sanitaryware Technology Co ltd
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Ningbo Jitian Intelligent Sanitaryware Technology Co ltd
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Abstract

The utility model discloses an integral type detects encapsulating line, including the transfer chain, be equipped with the tray that is used for bearing the weight of the control panel on the transfer chain, be equipped with a plurality of detection device that set gradually along the direction of delivery and locate the encapsulating device of transfer chain end on the transfer chain, detection device is including locating the frock frame, be provided with hold-down mechanism and detection case on the frock frame, hold-down mechanism includes the guide pillar that sets up on the frock frame and with guide pillar sliding fit's clamp plate, be provided with the hold-down head on the clamp plate, movable mounting has the board of placing on the frock frame, the board of placing is used for placing the control panel that awaits measuring, the board of placing is equipped; the encapsulating device includes the encapsulating platform, and one side of encapsulating platform is equipped with the box, and encapsulating platform top is equipped with translation mechanism, is equipped with out jiao li subassembly and locking mechanism in the translation mechanism, is equipped with gluey bucket group, gear pump and vacuum pump in the box, and the box is equipped with outward and mends gluey bucket group, the utility model discloses can realize the continuous detection process and the encapsulating process of carrying on of control panel.

Description

Integrated detection glue filling line
Technical Field
The utility model relates to an intelligent closestool control panel field, concretely relates to integral type detects encapsulating line.
Background
Along with the continuous progress and development of science and technology, the intelligent closestool also appears, the 'intelligence' of the intelligent closestool is mainly embodied in the functions of automatic flushing and body cleaning, the control panel is used as an indispensable component in the intelligent closestool, the detection and glue filling quality of the control panel of the intelligent closestool is particularly important in production, the control panel of the closestool needs to be detected in the production line of the intelligent closestool, and glue filling is carried out after detection, the existing production line can only realize a single detection process or glue filling process generally, continuous detection and glue filling cannot be carried out on the control panel, moreover, the glue filling machine in the prior art is mainly a glue stock and a glue stock B which are two components, although different glue stocks can be mixed to obtain glue, the glue stocks are not uniformly mixed, and in the glue filling process, a glue outlet head needs to move back and forth along with a conveying line and fill the control panel on a tray with glue, it shows out easily to glue the first skew and leads to the inaccurate phenomenon of encapsulating at the work, when carrying out the sizing material and supply, be full of the gluey bucket of sizing material and pour the sizing material into the gluey bucket of waiting to mend glue through the manpower transport usually, the operation is difficult, lead to the waste of efficiency reduction and manpower, and simultaneously, present detection mode makes the extraction control panel that awaits measuring usually, corresponding load of load drive interface connection at the control panel that awaits measuring, then the corresponding load of rethread control panel control opens and stops, and then judge the performance of the load drive interface of the control panel that awaits measuring, this kind of detection mode is both complicated, need corresponding load again, lead to the testing process loaded down, easily appear omitting, present detection mode simultaneously, the static loss of the control panel that await.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a can be continuous detect with encapsulating process and detection efficiency height, trouble omit few, easy operation is swift, glue first steady motion, the integral type that the sizing material can supply fast detects the encapsulating line.
The above technical purpose of the present invention can be achieved by the following technical solutions: an integrated detection glue filling line comprises a conveying line, wherein a tray for bearing a control panel is arranged on the conveying line, the conveying line is also provided with a plurality of detection devices which are arranged in sequence along the conveying direction and a glue filling device which is arranged at the tail end of the conveying line, the detection device comprises a tool frame arranged on one side of the conveying line, a pressing mechanism and a detection box are arranged on the tool frame, the pressing mechanism comprises a guide post vertically arranged on the tool rack and a pressing plate in sliding fit with the guide post, a pressing head for pressing the control panel to be tested is arranged on the pressing plate, a placing plate arranged corresponding to the pressing head is movably arranged on the tool frame, the placing plate is used for placing a control panel to be tested, a spring is arranged between the placing plate and the tool rack in a propping manner, the placing plate is provided with a through groove for the pin of the control panel load driving circuit to be tested to pass through; the encapsulating device is including establishing the encapsulating platform with the transfer chain top, one side of encapsulating platform is equipped with the box, encapsulating platform top is equipped with translation mechanism, be equipped with out the glued membrane subassembly in the translation mechanism and be used for fixed locking mechanism who goes out the glued membrane subassembly, be equipped with in the box with glue the gluey bucket group of being connected of glued membrane subassembly, be used for controlling out the gear pump of gluey volume and be arranged in the vacuum pump of taking away the air and the steam of gluing in the bucket, the box is equipped with the benefit of gluing the bucket group of being connected with gluey bucket group outward and organizes, thereby the vacuum pump takes out the sizing material that glues in the bucket group and carry to gluing the bucket in organizing with mending the air of gluing the bucket group.
The utility model has the advantages that: on the conveying line, firstly, the detection process of the control panel is carried out, and after the detection is finished, the glue filling process is carried out through the conveying line so as to continuously detect and fill the glue to the control panel; the gear pump is used as a power source to provide power for the glue discharging of the glue barrel group, and the glue discharging amount of the glue barrel group can be accurately controlled by controlling the rotation of the gear pump, so that the mixing proportion of glue materials is accurately controlled, and the reliability of glue filling is improved; the vacuum pump pumps air and water vapor in the glue barrel group, so that the phenomenon that water vapor and air enter the glue material and the glue tube and glue is discharged discontinuously is avoided, bubbles are generated after the glue material on the control panel is solidified, and the glue filling quality is influenced; when the conveying line drives the control panel to move to the glue filling station, the glue head assembly can move along with the conveying line due to the arrangement of the translation mechanism, uniform and sufficient glue filling for the control panel is guaranteed, the glue filling quality is improved, in addition, the movement speed of the translation mechanism can be adjusted according to the conveying speed of the conveying line, different glue filling speeds are adapted, and the overall adaptability is improved; the locking mechanism ensures the stability of the rubber head assembly in the moving process, so that the rubber filling is more uniform and reliable; the pressing mechanism is arranged, so that on one hand, a worker can conveniently press the control panel to be detected to enable the load driving circuit pin on the control panel to be detected to be in contact with the connector group for detection, on the other hand, the operation is quick and convenient, and the detection efficiency is improved; set up the clamp plate and cooperate and make the process of moving down of clamp plate more stable with the guide pillar, set up the spring and play the cushioning effect placing between board and the frock frame, avoid leading to the control panel damage that awaits measuring under compressing tightly of clamping head.
Further, a main controller and a microcontroller are arranged in the detection box, the main controller is electrically connected with a display screen, a clock circuit, a register and a connector group, the main controller is in communication connection with a control panel to be detected through the connector group, the main controller sends a control instruction to the control panel to be detected, a load driving circuit on the control panel to be detected is connected with a first optical coupling sampling circuit and a level conversion circuit, the output sides of the first optical coupling sampling circuit and the level conversion circuit are respectively and electrically connected with the main controller, the main controller controls the on or off of the load driving circuit on the control panel to be detected through the first optical coupling sampling circuit, the level conversion circuit converts signal voltage output by the load driving circuit into a level signal and transmits the level signal to the main controller for processing by the main controller, and the main controller feeds back the detection result of the control panel to be detected to the display screen, through the improvement, the main controller is arranged to compare the level signal transmitted to the main controller by the level conversion circuit with the standard data, and then whether the performance of the control panel to be detected is consistent with the standard data is judged, the detection mode does not need to connect a corresponding load on a load driving circuit of the control panel to be detected, the detection is rapid and rapid, the fault omission is less, the main controller is matched with the microcontroller to process and judge whether the static loss of the control panel to be detected under the condition of battery power supply is consistent with the required performance, and whether the performance of the control panel to be detected meets the requirement is further detected.
Furthermore, translation mechanism is including locating the support on the encapsulating platform, be equipped with X axle manipulator on the support respectively, be equipped with Y axle manipulator on the drive end of X axle manipulator, be equipped with Z axle manipulator on the drive end of Y axle manipulator, be equipped with the mounting panel on the Z axle manipulator, glue the head subassembly and locate on the mounting panel. Through the improvement, the arrangement of the X-axis manipulator enables the obtained glue head to move synchronously with the control plates along the conveying direction, continuous and stable glue filling of the control plates is realized, the conveying line does not need to be stopped midway or the control plates do not need to be taken and then glue filling is carried out, and the working efficiency is improved; the arrangement of the Y-axis manipulator is matched with the X-axis manipulator, so that the glue filling range is expanded, the glue head can be used for uniformly filling glue on the surface of the control panel, and the adaptability is improved; the setting of Z axle manipulator, when carrying out the encapsulating during operation, Z axle manipulator drives and glues the first subassembly and press close to the control panel surface, has reduced contact and contact time between sizing material and the air, avoids the air admission formation bubble when the encapsulating, influences the encapsulating quality.
Further, glue first subassembly including glue the head with gluing barrel group and vacuum pump connection respectively, it is equipped with the static mixing tube that is used for mixing the sizing material to go out to glue on the head, through above improvement, glue barrel group and vacuum pump and play gluey first connection, the vacuum pump further extracts the air in gluing the head, guarantees that the vacuum goes out to glue, goes out to glue the head and communicates with static mixing tube, makes the sizing material flow and strike various types plate member in static mixing tube, increases the velocity gradient of laminar flow motion of sizing material fluid or forms the torrent, makes the sizing material further cut apart the mixture in the plate member, finally forms the sizing material of misce bene.
Further, locking mechanism includes the fixed cover with play rubber head threaded connection and the installation piece of locating the mounting panel bottom perpendicularly, installation piece one end articulates there is the locking piece, be equipped with the cavity that supplies the locking piece to put into on the installation piece, the elasticity bolt that is used for fixed locking piece is worn to be equipped with by the installation piece other end, all be equipped with the cambered surface that is used for offsetting with static hybrid tube on installation piece and the locking piece, through above improvement, cambered surface on locking piece and the installation piece offsets and passes through the bolt fastening with static hybrid tube lower part, guarantees the stability when translation mechanism drives out the rubber head and removes, fixed cover offset and static hybrid tube upper portion and with play rubber head threaded connection, guarantees that static hybrid tube exports the encapsulating surface of vertical directional control panel when carrying out the encapsulating work, makes static hybrid tube's installation more firm simultaneously, has improved stability.
Further, it all is equipped with last level gauge and lower level gauge that is used for detecting the volume of gluing to glue bucket group, be equipped with the alarm of being connected with last level gauge and lower level gauge electricity on the box, through above improvement, go up the setting of level gauge and lower level gauge, when gluing barrel group's sizing material overfill or not enough, go up level gauge or lower level gauge signals, the siren sends the police dispatch newspaper, reminds the staff to extract unnecessary sizing material or toward gluing barrel group's interpolation sizing material, avoids appearing disconnected gluey phenomenon, has improved stability.
Further, all be equipped with the heater on the outer wall of gluing the bucket group, through above improvement, heat the sizing material of gluing the bucket group through the heater to improve the mobility of sizing material, play the additional action when the sizing material of bucket group is glued in the stirring machine stirring, strengthen the stirring effect of mixer to the sizing material, make the sizing material of gluing the bucket group more even, guarantee the even encapsulating of control panel.
Further, be equipped with the sensor that is used for detecting the tray and gets into the encapsulating station on the support, through above improvement, the sensor detects the tray and gets into the encapsulating station to send signal blocks that the cylinder stretches out and stops the tray, goes out the first glue that goes out and carries out the encapsulating to the control panel on the tray, improves holistic automation stability and the accuracy nature of encapsulating.
Further, be equipped with the supporting mechanism who is used for supporting the transfer chain on the encapsulating platform, supporting mechanism is including locating the fixing base of transfer chain both sides and locating the cylinder that blocks below the tray, it is used for the part of stopping that offsets with the tray bottom to block to be equipped with on the drive end of cylinder, block that the cylinder stretches out and withdraws after the encapsulating finishes after the tray targets in place, through above changing the machine, the position of fixing base on the encapsulating platform is adjustable to adapt to the transfer chain of different specifications, the tray targets in place the back and blocks that the cylinder stretches out and stop the tray, in order to carry out the encapsulating to the control panel on the tray, stability when further having improved the encapsulating.
Further, it all is connected with the mixer to glue bucket group, box upper portion is all located to the mixer, box upper portion still is equipped with visual window, through above improvement, glues the sizing material stirring in bucket and the B gluey bucket with A through the mixer, prevents that the sizing material from deposiing, reduces the bubble of gluing in bucket group simultaneously for the sizing material is in going out gluey first misce bene.
Further, hold-down mechanism is still including installing the push rod at the clamp plate up end, install the guide pin bushing that is used for the direction push rod on the frock frame, and the push rod that is located the guide pin bushing upper end articulates there is the transfer line, the one end that the push rod was kept away from to the transfer line articulates there is the handle, the handle is articulated with the frock frame, and supplies the handle uses the articulated department of frock frame to rotate as the centre of a circle, through above improvement, sets up the handle and uses the articulated department of frock frame to rotate as the centre of a circle, moves down or rises through transfer line drive push rod, easy operation, convenient to use.
Further, place the board face and offer the notch that is used for placing the control panel that awaits measuring, spring quantity is 4 groups, 4 groups the spring setting is in the four corners department of placing the board, through above improvement, sets up the notch and places the control panel that awaits measuring and promoted the stability that the control panel that awaits measuring placed on placing the board, places the spring that board four corners department set up respectively, further promotion buffering effect.
Further, the detection box is installed at the lower end of the tool rack, the pressing plate is provided with a bearing matched with the guide pillar, and through the improvement, the bearing is arranged to enable the pressing plate to be more stable in the process of sliding up and down along the guide pillar.
Further, the main control unit is internally stored with standard data corresponding to the control panel to be detected, the main control unit transmits the level conversion circuit to the level signal of the main control unit and the standard data to be compared, and then whether the performance of the control panel to be detected conforms to the standard data or not is judged, and the result is fed back to the display screen, and through the improvement, the display screen is arranged, so that a worker can visually know the detection result conveniently.
Furthermore, the main controller is also connected with an optical coupling switch circuit, a second optical coupling sampling circuit and an optical coupling switch circuit module, the optical coupling switch circuit is electrically connected with a power supply circuit and a battery supply circuit, the second optical coupling sampling circuit is connected with a static loss detection circuit, the static loss detection circuit and the second optical coupling sampling circuit are respectively and electrically connected with the microcontroller, the main controller starts the power supply circuit or the battery supply circuit to supply power to the control panel to be detected through the optical coupling switching circuit, the static loss detection circuit detects the signal voltage of the control board to be detected under the condition of battery power supply, and the signal voltage is fed back to the microcontroller, the microcontroller converts the signal voltage into a level signal through a second optical coupling sampling circuit and feeds the level signal back to the main controller, and the main controller processes and judges whether the static loss of the control panel to be tested under the condition of battery power supply conforms to the required performance.
Furthermore, the optical coupling switch circuit is connected with a voltage stabilizing circuit and a filter circuit in sequence to a control panel to be detected, and an operation interface for workers to select detection items is arranged in the display screen.
A method of controlling board inspection, comprising the steps of:
the SS01 selects a model corresponding to the model of the control panel to be measured on the display screen, the main controller stores the model data information of the control panel to be measured, and after the main controller receives the model selected on the display screen, the main controller sends a data frame read by the model;
the SS02 control board to be tested is in communication connection with the serial port of the main controller, and after the control board to be tested receives the control instruction of the main controller, the control board to be tested sends the model data of the control board to be tested to the main controller;
the SS02 judges whether the received model data is consistent with the read model data of the control panel to be detected, if so, the next step is carried out, if not, the model data of the control panel to be detected is fed back to the display screen, and the model corresponding to the control panel to be detected is reselected on the display screen;
if the model data of the control board to be detected received by the main controller is consistent with the selected model data, the SS03 sends a control instruction to the control board to be detected according to the detection item of the model of the control board to be detected, and the main controller stores the control instruction matched with the model of the control mainboard to be detected;
the control board to be tested of SS04 executes corresponding actions or sends corresponding data frames to the main controller according to the received control commands;
the SS05 is that the main controller extracts the signal voltage of the control board to be tested under the condition of the load interface conduction and the static loss parameter of the battery power supply of the control board to be tested after the commercial power is cut off according to the received data frame, and the main controller judges whether the parameter meets the requirement;
SS06 the main controller feeds back the detection result to the display screen for display.
The main controller is used for collecting the signal voltage under the condition that the load interface is conducted, the detection mode is convenient, the fault leakage rate is low, and a corresponding load does not need to be installed on the load interface of the control board to be detected. Meanwhile, the microcontroller is matched to detect the parameter of the static loss of the battery power supply of the control board to be detected after the commercial power is cut off, whether the performance of the control board to be detected reaches the standard or not is further judged, and the production quality and the production efficiency are improved.
Further, the detection items comprise motor load interface detection, ADC (analog to digital converter) detection, high and low level detection, zero-crossing detection, 220V load detection, remote controller detection, LED display detection and Bluetooth detection. The performance of the control panel to be detected is comprehensively detected whether to reach the standard or not by various detection items, and the fault omission probability is reduced.
Further, the motor load interface detection comprises spray rod detection, moving drying detection, water inlet valve detection, air pump detection, electromagnetic valve detection, fan detection, flip motor detection (positive and negative rotation), seat ring motor detection (positive and negative rotation), electromagnetic valve upper flushing detection (positive and negative rotation) and electromagnetic valve lower flushing detection (positive and negative rotation); the ADC detection items comprise flip motor output detection, seat ring motor output detection, seat temperature detection, water inlet temperature detection, water outlet temperature detection and battery voltage detection; the high and low level detection comprises water level detection, sitting induction detection, electrification detection, flushing key lamp detection, ultraviolet detection, flushing key detection, suspension induction detection and emergency key detection.
Further, the device comprises a main controller, a display screen, a microcontroller U66 and a connector CON22, wherein the display screen, the microcontroller U66 and the connector CON22 are in communication connection with a serial port of the main controller, the connector CON22 is connected with a power supply circuit and supplies power to the control panel to be tested, a PF11 pin of the main controller is connected with an optocoupler U47, a PB1 pin of the main controller is connected with an optocoupler U54, a PF11 pin of the main controller is connected with a pin 2 of an optocoupler U47, a PB1 pin of the main controller is connected with a pin 2 of an optocoupler U54, when the main controller is not in low power consumption (power supply), the pin 2 of the optocoupler U54 outputs low level, a triode Q2 is switched on, the pin 2 of; when the main control sends a low power consumption entering instruction to the control panel to be tested, the pin 2 of the optocoupler U54 outputs a high level, the triode Q2 is closed, the pin 2 of the optocoupler U47 outputs a low level, and the triode Q1 is switched on; the microcontroller U66 judges whether the control board to be tested enters low power consumption or not by detecting the voltage on the resistor R121; if the low power consumption is judged to be entered, the typical current value which is controlled to be entered into the low power consumption is 15uA, the PD4 pin output of the microcontroller U66 is low level, the optocoupler U63 is conducted, the main controller judges whether the static power consumption of the control panel to be tested is normal or not through 4 pins of the optocoupler U63, and the low level is detected to be normal or not.
Further, main control unit, microcontroller and the control panel that awaits measuring are connected with power module circuit, power module circuit exports the control panel that awaits measuring of 5V power supply through L7805AB chip 3 foot, and power module circuit passes through AMS1117-3.3 chip power supply main control unit and microcontroller U66, power module circuit includes battery charging circuit, battery charging circuit with L7805AB chip 1 foot is connected.
Further, the main controller is provided with detection items related to a motor load interface of a control panel to be detected, the motor load interface on the control panel to be detected is in communication connection with the main controller through a connector group, an optical coupler is connected between the motor load interface and the main controller, the main controller acquires level signals through the optical coupler, a controlled end of the optical coupler is connected with the motor load interface on a main board to be detected, a No. 4 pin of a control end of the optical coupler is connected with the main controller, a No. 1 pin of the optical coupler is connected with a reference voltage point through a pull-up resistor, the pin of the main controller is connected between the pull-up resistor and the No. 1 pin of the optical coupler, the main controller acquires signal voltage on the motor load interface under the condition that the optical coupler is switched on and switched off, and the main controller compares the acquired signal voltage with model data of the control panel to be, and then whether the motor load interface of the mainboard to be tested meets the required performance is judged.
Furthermore, the main controller is connected with a reset circuit, and the reset circuit works at a high level and works at a low level.
Further, the serial port of the main controller is in communication connection with an SP3232 chip, the SP3232 chip is connected with an RS232, and the main controller is in communication with the RS232 through the SP3232 chip.
Drawings
Fig. 1 is a schematic top view of the overall structure of the present invention;
fig. 2 shows the shaft measuring and indicating diagram of the glue pouring device of the present invention.
Fig. 3 is a schematic structural diagram of the glue pouring device of the present invention after the casing is removed.
Fig. 4 is a schematic structural view of the translation mechanism of the glue filling device of the present invention.
Fig. 5 is a schematic structural diagram of the glue head assembly of the glue filling device of the present invention.
Fig. 6 is a schematic structural diagram of the detection device of the present invention.
Fig. 7 is an enlarged schematic view of the structure in fig. 6 according to the present invention.
Fig. 8 is a schematic structural view of a tool rack of the detection device of the present invention.
Fig. 9 is a system diagram of the detection load driving circuit pin of the detection device of the present invention.
Fig. 10 is a schematic diagram of a static loss system of the control panel to be detected of the detection device under the power supply of the battery.
Fig. 11 is a control logic block diagram of the detection method of the present invention.
Fig. 12 is a schematic circuit diagram of the main controller of the present invention.
Fig. 13 is a schematic diagram of a power supply circuit of the main controller, the microcontroller U66 and the control board to be tested according to the present invention.
Fig. 14 is a schematic diagram of the reset circuit of the present invention.
Fig. 15 is a schematic diagram of a reference circuit for detecting the motor load interface and the ADC.
Fig. 16 is a schematic diagram of a reference circuit for ADC-based detection according to the present invention.
Fig. 17 is a schematic diagram of the static loss detection circuit of the control panel to be tested under the condition of battery power supply.
Fig. 18 is a schematic diagram of the connection circuit between the SP3232 chip and the RS232 of the present invention.
Fig. 19 is a communication circuit diagram of the main controller and the control panel to be tested according to the present invention.
Fig. 20 is a schematic circuit diagram of the bluetooth detection of the present invention.
In the figure: 1. a glue pouring platform; 2. a box body; 3. a glue barrel group; 4. a glue head assembly; 4.1, A glue head; 4.2, B glue head; 4.3, a glue outlet head; 4.4, a static mixing tube; 5. a translation mechanism; 5.1, a bracket; 5.2, an X-axis manipulator; 5.3, an X-axis slide rail; 5.4, a sliding table; 5.5, a Y-axis manipulator; 5.6, a sliding block; 5.7, a Z-axis manipulator; 5.8, mounting a plate; 6. a gear pump; 7. a vacuum pump; 8. a glue supplementing barrel group; 9. a locking mechanism; 9.1, fixing a sleeve; 9.2, mounting blocks; 9.3, a locking block; 10. a blender; 11. a heater; 12. an upper liquid level meter; 13. a lower liquid level meter; 14. an alarm; 15. a fixed seat; 16. a blocking cylinder; 17. a sensor; 18. a tool rack; 19. a hold-down mechanism; 19.1, guide posts; 19.2, pressing a plate; 19.3, a pressing head; 19.4, a push rod; 20. a detection box; 20.1, a main controller; 20.2, a display screen; 20.3, a microcontroller; 20.4, bearings; 21. placing the plate; 21.1, a through groove; 21.2, notches; 22. a spring; 23. a clock circuit; 24. a register; 25. a connector set; 26. a first optocoupler sampling circuit; 27. a level conversion circuit; 28. a guide sleeve; 29. a transmission rod; 29.1, a handle; 30. an optocoupler switch circuit; 30.1, a power supply circuit; 30.2, a battery power supply circuit; 31. a second optical coupler sampling circuit; 31.1, static loss detection circuit.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that, although the terms upper, middle, lower, outer, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another for ease of understanding, and are not used to define any direction or order of limitation.
As shown in fig. 1-5, an automatic glue pouring machine comprises a conveying line, a glue pouring platform 1 and a box body 2, wherein the conveying line is arranged on the glue pouring platform 1, the glue pouring platform 1 is arranged on one side of the box body 2, a tray for bearing a control panel is arranged on the conveying line, a glue head assembly 4 is arranged above the tray, a glue barrel group 3 is arranged in the box body 2, the glue head assembly 4 is connected with the glue barrel group 3 through a glue tube, a translation mechanism 5 for moving the glue head assembly 4 is arranged on the glue pouring platform 1, a locking mechanism for fixing the glue head assembly 4 is arranged on the translation mechanism 5, a gear pump 6 for controlling the glue outlet amount of the glue barrel group 3 and a vacuum pump 7 for pumping air and water vapor in the glue barrel are arranged in the box body 2, a glue outlet is arranged on the glue barrel group 3, the glue outlet and the gear pump 6 are connected with the glue head assembly 4 through a glue tube and communicated with a glue inlet, the glue inlet is connected with a glue barrel group, the vacuum pump 7 is connected with the glue barrel group 3 through an air pipe and pumps away air in the glue barrel group 3, so that the air pressure in the glue supplementing barrel group 8 is larger than the air pressure in the glue barrel group 3, the glue material in the glue supplementing barrel is conveyed into the glue barrel group 3 through the glue supplementing pipe,
specifically, translation mechanism 5 is including locating support 5.1 of 1 both sides of encapsulating platform, be equipped with X axle manipulator 5.2 on the support 5.1 of one side, be equipped with X axle slide rail 5.3 on the support 5.1 of opposite side, be equipped with slip table 5.4 on X axle manipulator 5.2 and the X axle slide rail 5.3, be equipped with Y axle manipulator 5.5 on the slip table 5.4, be equipped with slider 5.6 on the Y axle manipulator 5.5, be equipped with Z axle manipulator 5.7 on the slider 5.6, be equipped with on the Z axle manipulator 5.7 with the mounting panel 5.8 of Z axle manipulator 5.7 synchronous motion, rubber head subassembly 4 is located on mounting panel 5.8, in operation, the play glue volume of adjustable glue barrel group 3, the transportation speed and the X axle manipulator 5.2 of transfer chain, the moving speed of Y axle manipulator 5.5.5 and Z axle manipulator 5.7, in order to carry out different encapsulating speeds to the control panel, locking mechanism 9 sets up at mounting panel 5.8.
Specifically, glue bucket group 3 and glue the bucket including A and glue bucket and B, A sizing material and B sizing material are the polyurethane or the epoxy of environmental protection, A glues bucket and B and glues the bucket and all be connected with mixer 10, 2 upper portions of box are all located to mixer 10, mixer 10 stirs the sizing material in A gluey bucket and B gluey bucket, make A sizing material and B sizing material misce bene and reduce the bubble, mixer 10 still is equipped with visual window with the hookup location of box 2 to observe the interior operating mode of A gluey bucket and B gluey bucket.
Specifically, all be equipped with heater 11 on A glues the bucket and glues the bucket with B, thereby heat the sizing material through heater 11, stir the sizing material to mixer 10 and play the additional function to adjustable heating temperature and then the velocity of flow of adjustment different sizing materials.
Specifically, all be equipped with level gauge 12 and lower level gauge 13 on A gluey bucket and the B gluey bucket, wherein, go up level gauge 12 and lower level gauge 13 and all be connected with the siren, when the sizing material is not enough or the sizing material is too much, go up level gauge 12 or lower level gauge 13 and send out the signal, start the siren to remind the staff to mend and glue or unload and glue.
Specifically, the glue head assembly 4 comprises a glue head A4.1 and a glue head B4.2, wherein the glue head A4.1 is connected with a first gear pump 6 through a rubber pipe, the first gear pump 6 is connected with a glue barrel A through a rubber pipe, the glue head B4.2 is connected with a second gear pump 6 through a rubber pipe, the second gear pump 6 is connected with the glue barrel B through a rubber pipe, the lower parts of the glue head A4.1 and the glue head B4.2 are connected with a glue outlet head 4.3 for mixing the glue A and the glue B, the glue outlet head 4.3 is connected with a static mixing pipe 4.4 through a locking mechanism 9, the glue A and the glue B flow in the static mixing pipe 4.4 and impact various plate elements, the speed gradient of laminar flow movement of glue material fluid is increased or turbulence is formed, the glue materials are further divided and mixed in the plate elements, and finally mixed to form the required mixed glue.
Specifically, locking mechanism 9 is including fixed cover 9.1 and installation piece 9.2, wherein, it is equipped with the external screw thread on the first 4.3 of gluing to go out, fixed cover 9.1 embolias behind the static mixing tube 4.4 with go out gluey first 4.3 threaded connection, installation piece 9.2 sets up the bottom at mounting panel 5.8 perpendicularly, installation piece 9.2 one end articulates there is locking piece 9.3, be equipped with the cavity that supplies locking piece 9.3 to put into in installation piece 9.2, the installation piece 9.2 other end passes through elasticity bolted connection with locking piece 9.3 of putting into the cavity, all be equipped with the cambered surface that is used for offsetting with static mixing tube 4.4 on installation piece 9.2 and the locking piece 9.3, with more stable fixed static mixing tube.
Concretely, be equipped with the supporting mechanism who is used for supporting the transfer chain on encapsulating platform 1, supporting mechanism is including locating the transfer chain both sides and being used for adjusting the fixing base 15 of transfer chain and locating the tray below and being used for blockking the cylinder 16 that blocks that the tray bottom offsets, it stretches out and withdraws after the encapsulating finishes to block cylinder 16 on the drive end that blocks cylinder 16 targets in place, be equipped with the extension hole on fixing base 15 and encapsulating platform 1's the installation department, and through the adjustable position on encapsulating platform 1 of elasticity bolt, with the transfer chain that adapts to different specifications, the tray targets in place and blocks cylinder 16 and stretch out and block the tray, with carry out the encapsulating to the control panel on the tray, stability when further having improved the encapsulating.
Specifically, be equipped with the sensor 17 that is used for detecting the tray and gets into the encapsulating station on encapsulating platform 1, sensor 17 detects the tray and gets into the encapsulating station to send signal blocks that cylinder 16 stretches out and stops the tray, goes out that glue head 4.3 goes out to glue and carries out the encapsulating to the control panel on the tray.
When the glue pouring device is used: debugging X axle manipulator 5.2, Y axle manipulator 5.5, Z axle manipulator 5.7, the parameter of gear pump 6 and vacuum pump 7, heater 11 heats while the motion of mixer 10 is with the sizing material stirring, arrange a plurality of control panels neatly array on the layer board and place on the transfer chain, air and steam in barrel and the B gluey bucket are taken out with a vacuum pump 7 and separate, gear pump 6 rotates and goes out to glue and mix in static mixing tube 4.4, the tray passes through sensor 17 after, the drive end that blocks cylinder 16 stretches out, block the tray and begin the encapsulating, after the encapsulating, block cylinder 16 and withdraw, the tray moves to next station along with the transfer chain.
As shown in fig. 6-10, the detection device includes a tool rack 18, a pressing mechanism 19 and a detection box 20 are disposed on the tool rack 18, the pressing mechanism 19 includes a guide post 19.1 vertically disposed on the tool rack 18 and a pressing plate 19.2 slidably engaged with the guide post 19.1, a pressing head 19.3 for pressing the control board to be detected is disposed on the pressing plate 19.2, a placing plate 21 disposed corresponding to the pressing head 19.3 is movably mounted on the tool rack 18, the placing plate 21 is used for placing the control board to be detected, a spring 22 is disposed between the placing plate 21 and the tool rack 18, the placing plate 21 is provided with a through slot 21.1 for passing through a pin of a load driving circuit of the control board to be detected, a main controller 20.1 and a microcontroller 20.3 are disposed in the detection box 20, the main controller 20.1 is electrically connected to a display 20.2, a clock circuit 23, a register 24 and a connector set 25, the main controller 20.1 is in communication connection with the control board to be detected through the connector set 25, main control unit 20.1 sends control instruction to the control panel that awaits measuring, load drive circuit on the control panel that awaits measuring is connected with first opto-coupler sampling circuit 26 and level conversion circuit 27, and the output side of first opto-coupler sampling circuit 26 and level conversion circuit 27 respectively with main control unit 20.1 electricity is connected, main control unit 20.1 controls switching on or closing of load drive circuit on the control panel that awaits measuring through first opto-coupler sampling circuit 26, level conversion circuit 27 converts the signal voltage of load drive circuit output into level signal and transmits extremely main control unit 20.1 supplies main control unit 20.1 to handle, main control unit 20.1 feeds back the testing result of the control panel that awaits measuring to display screen 20.2.
The pressing mechanism 19 further comprises a push rod 19.4 installed on the upper end face of the pressing plate 3, a guide sleeve 28 used for guiding the push rod 19.4 is installed on the tool rack 18, a transmission rod 29 is hinged to the push rod 19.4 located at the upper end of the guide sleeve 28, one end, away from the push rod 19.4, of the transmission rod 29 is hinged to a handle 29.1, the handle 29.1 is hinged to the tool rack 18, and the handle 29.1 rotates around the hinged portion of the tool rack 18. Place board 21 face and offer the notch 21.2 that is used for placing the control panel that awaits measuring, spring 22 quantity is 4 groups, 4 groups spring 22 sets up in the four corners department of placing board 21. The detection box 20 is arranged at the lower end of the tool rack 18, and the pressing plate 19.2 is provided with a bearing 20.4 matched with the guide pillar 19.1. The main controller 20.1 stores therein standard data corresponding to the control panel to be tested, and the main controller 20.1 compares the level signal transmitted from the level conversion circuit 27 to the main controller 20.1 with the standard data, and further determines whether the performance of the control panel to be tested matches the standard data, and feeds back the result to the display screen 20.2. The main controller 20.1 is further connected with an optical coupling switch circuit 30, a second optical coupling sampling circuit 31 and an optical coupling switch circuit 30, the optical coupling switch circuit 30 is electrically connected with a power supply circuit 30.1 and a battery supply circuit 30.2, the second optical coupling sampling circuit 31 is connected with a static loss detection circuit 31.1, the static loss detection circuit 31.1 and the second optical coupling sampling circuit 31 are respectively electrically connected with the microcontroller 20.3, the main controller 20.1 opens the power supply circuit 30.1 or the battery supply circuit 30.2 through the optical coupling switch circuit 30 to supply power to a control panel to be detected, the static loss detection circuit 31.1 detects the signal voltage of the control panel to be detected under the condition of battery power supply and feeds the signal voltage back to the microcontroller 20.3, the microcontroller 20.3 converts the signal voltage into a level signal through the second optical coupling sampling circuit 31 to feed back to the main controller 20.1, and the main controller 20.1 processes and judges whether the static loss and the required performance of the control panel to be detected under the condition of battery power supply And the result is fed back to the display 20.2. The optical coupling switch circuit 30 is connected with voltage stabilizing circuit and filter circuit to the control panel that awaits measuring in proper order, the display screen 20.2 embeds there is the operation interface that supplies the staff to select the detection project.
When the detection device is used, a worker firstly starts the main controller 20.1 and the microcontroller 20.3 to operate, selects the model of a control board to be detected on an operation interface of the display screen 20.2, selects related detection items of the control board to be detected, further places the load driving circuit pin of the control board to be detected in the notch 21.2 on the placing plate 21 downwards, further, the worker rotates the handle 29.1 to enable the pressing head 19.3 at the bottom of the pressing plate 19.2 to be tightly pressed at the upper end of the control board to be detected, enables the load driving circuit pin of the control board to be detected to be contacted with the corresponding pin of the connector group 25, and the main controller 20.1 feeds back the detection result of the mainboard to be detected to the display screen 20.2 and displays the detection result. This detection device sets up hold-down mechanism 19 on the one hand and is convenient for the staff to compress tightly the control panel that awaits measuring and makes the load drive circuit pin on the control panel that awaits measuring and connector group 25 contact detect, on the other hand, its operation is swift convenient, detection efficiency has been promoted, it compares with standard data to set up main control unit 20.1 level signal that level conversion circuit 27 transmitted to main control unit 20.1, and then judge whether the performance of the control panel that awaits measuring accords with standard data, its detection mode need not be connected corresponding load at the load drive circuit of the control panel that awaits measuring, it is swift rapid to detect, the fault omission is few, and main control unit 20.1 cooperation microcontroller 20.3 handles and judges whether the static loss of the control panel that awaits measuring under the battery powered condition accords with required performance, whether further detect the performance. This detection device sets up that clamp plate 19.2 and guide pillar 19.1 cooperate and make the process of moving down of clamp plate 19.2 more stable, sets up spring 22 and plays the cushioning effect placing between board 21 and the frock frame 18, avoids leading to the control panel that awaits measuring to damage under compressing tightly of pressure head 19.3. The detection device also has the characteristics of simple operation, cost reduction, improvement on production efficiency and quality and the like.
A detection method of a control board comprises the following processes:
the SS01 selects the model corresponding to the model of the control panel to be tested on the display screen 20.2, the main controller 20.1 stores the model data information of the control panel to be tested, after the main controller 20.1 receives the model selected on the display screen 20.2, the main controller 20.1 sends the data frame read by the model,
the SS02 control board to be tested is connected with the serial port of the main controller 20.1 in a communication way, after the control board to be tested receives the control command of the main controller 20.1, the control board to be tested sends the model data of the control board to be tested to the main controller 20.1,
the main controller 20.1 of SS02 judges whether the received model data is consistent with the read model data of the control panel to be tested, if so, the next step is entered, if not, the model data of the control panel to be tested is fed back to the display screen 20.2, the model corresponding to the control panel to be tested is reselected on the display screen 20.2,
if the model data of the control board to be tested received by the main controller 20.1 is consistent with the selected model data, the SS03 makes the main controller 20.1 send a control instruction to the control board to be tested according to the detection item of the model of the control board to be tested, the main controller 20.1 stores a control instruction matched with the model of the control mainboard to be tested,
the control board to be tested of SS04 executes corresponding actions or sends corresponding data frames to main controller 20.1 according to the received control commands,
the main controller 20.1 of SS05 extracts the signal voltage of the control board to be tested under the condition of the load interface being on and the static loss parameter of the battery power supply of the control board to be tested after the commercial power is cut off according to the received data frame, the main controller 20.1 judges whether the parameter meets the requirement,
SS06 the main controller 20.1 feeds back the detection result to the display screen 20.2 for display.
The detection items comprise motor load interface detection, ADC (analog to digital converter) detection, high and low level detection, zero-crossing detection, 220V load detection, remote controller detection, LED display detection and Bluetooth detection.
The motor load interface detection comprises spray rod detection, movable drying detection, water inlet valve detection, air pump detection, electromagnetic valve detection, fan detection, flip motor detection (positive and negative rotation), seat ring motor detection (positive and negative rotation), electromagnetic valve upper flushing detection (positive and negative rotation) and electromagnetic valve lower flushing detection (positive and negative rotation),
the ADC detection items comprise flip motor output detection, seat ring motor output detection, seat temperature detection, water inlet temperature detection, water outlet temperature detection and battery voltage detection,
the high and low level detection comprises water level detection, sitting induction detection, electrification detection, flushing key lamp detection, ultraviolet detection, flushing key detection, suspension induction detection and emergency key detection.
Referring to fig. 17, the display screen 20.2 and the microcontroller U66 that include main controller 20.1 and be connected with main controller 20.1 serial port communication, main controller 20.1's PF11 foot is connected with opto-coupler U47, and main controller 20.1's PB1 foot is connected with opto-coupler U54, main controller 20.1's PF11 foot is connected with opto-coupler U47's 2 feet, main controller 20.1's PB1 foot is connected with opto-coupler U54's 2 feet, opto-coupler U47's 4 feet are connected with battery power supply circuit 30.2, opto-coupler U54's 4 feet are connected with power supply circuit 30.1, power supply circuit 30.1 is connected with battery power supply circuit 30.2, and battery power supply circuit 30.2 supplies power the control panel that awaits examination, when opto-coupler U47's 2 feet output is the low level, power supply circuit 30.1 supplies power through battery power supply circuit 30.2 the control panel that awaits examination,
when the output of the pin 2 of the optocoupler U54 is at a high level, the battery power supply circuit 30.2 supplies power to the control panel to be tested, and at the moment, the control panel to be tested enters a low power consumption state, a typical current value is 15uA,
the main controller 20.1 is connected with a microcontroller U66, a pin 1 of the microcontroller U66 is connected with an optocoupler U63, a pin 1 of the optocoupler U63 is connected with a pin PA4 of the main controller 20.1, a pin 4 of the optocoupler U63 is connected with a pin 1 of the microcontroller U66,
whether the voltage value on the P20 pin detection resistance R107 of microcontroller U66 is in the normal scope, and when the sampling value is in the normal scope, then the static power consumption of the control panel that awaits measuring is normal, and microcontroller U66's 1 pin output low level this moment, opto-coupler U63 switches on, main controller 20.1's PA4 pin is the low level, otherwise is the high level, (microcontroller U66's P20 number pin is used for detecting whether the voltage value is in the normal scope on the resistance R107, and typical current value multiplies the resistance of resistance R101 and obtains the normal value to be 0.07V, and the corresponding sampling value on the No. 2 pin that main controller 20.1 gathered opto-coupler U471 is about 15, when the sampling value is in 8 ~ 30, then the static power consumption of the mainboard that awaits measuring under the circumstances of commercial power disconnection is normal).
The main controller 20.1, the microcontroller and the control panel that awaits measuring are connected with power module circuit, power module circuit exports the control panel that awaits measuring of 5V power supply through L7805AB chip 3 foot, and power module circuit passes through AMS1117, 3.3 chip power supply main controller 20.1 and microcontroller U66, power module circuit includes battery charging circuit, battery charging circuit with L7805AB chip 1 foot is connected.
The main controller 20.1 is provided with detection items related to a motor load interface of a control panel to be detected, the motor load interface on the control panel to be detected is in communication connection with the main controller 20.1 through a connector group 25, an optical coupler is connected between the motor load interface and the main controller 20.1, the main controller 20.1 acquires level signals through the optical coupler, a controlled end of the optical coupler is connected with the motor load interface on a main board to be detected, a pin 4 at a control end of the optical coupler is connected with the main controller 20.1, a pin 1 of the optical coupler is connected with a reference voltage point through a pull-up resistor, the pull-up resistor is connected with a pin 1 of the optical coupler through the pin 20.1 of the main controller, the main controller 20.1 acquires signal voltage on the motor load interface under the conditions that the optical coupler is switched on and switched off, and the main controller 20.1 compares the acquired signal voltage with control panel model data to be detected stored in the main controller 20.1, and then whether the motor load interface of the mainboard to be tested meets the required performance is judged.
The main controller 20.1 is connected with a reset circuit which works at a high level and a low level.
The main controller 20.1 is in serial port communication connection with an SP3232 chip, the SP3232 chip is connected with an RS232, and the main controller 20.1 is in communication with the RS232 through the SP3232 chip.
The main controller is in serial port communication connection with an SP323 spring 2 chip, the SP323 spring 2 is connected with an RS23 spring 2, and the main controller is in communication with an RS23 spring 2 through the SP323 spring 2 chip.
The motor load interfaces are connected with reference to fig. 15, and the pins 1 and 2 of the CON35 are connected with the motor load interfaces to control the forward and reverse rotation of the motor. When the current is positively rotated, a pin 1 of the CON35 is at a high level, a pin 2 of the CON35 is at a low level, the current flows out from the pin 1 of the CON35, and returns to the pin 2 of the CON35 through the resistor R7, the light emitting diode D35 and the controlled end of the optocoupler U5, at this time, the resistor R6 outputs a low level, and the resistor R17 is at a high level; during inversion, a pin 1 of the CON35 is at a low level, a pin 2 of the CON35 is at a high level, current flows out from a pin 2 of the CON35, and returns to a pin 1 of the CON35 through the light emitting diode D36, the controlled end of the optocoupler U9 and the resistor R7, at this time, the resistor R6 outputs a high level, and the resistor R17 outputs a low level;
according to the ADC class detection of the motor class load interface, referring to fig. 15, pins 3, 4, and 5 of CON35 are respectively linked to GND, DOUT, and VCC, an optical isolator U15 is used to connect the main controller 20.1 circuit and the motor class load interface circuit, pin 1 of the controlled end of the optocoupler U15 is connected to a reference voltage point through a pull-up resistor, pin 2 of the controlled end of the optocoupler U15 is connected to the main controller 20.1 pin, pin 4 of the controlled end of the optocoupler U15 is connected to the DOUT pin on SP3232 through pin 4 of the connector CON35, and is connected to VCC through pin 5 of the connector, and when the optocoupler U15 is not turned on, the pin 4 of the CON35 is VCC (pin 5 voltage) and transmits a signal voltage to the controller 20.1; when the optocoupler U15 is switched on, the voltage of the pin 4 of the CON35 is 1/2VCC and the signal voltage is transmitted to the main controller 20.1, and the main controller 20.1 judges whether the signal voltage conforms to the required model performance;
referring to fig. 8, an optocoupler U7 is also adopted to isolate a main controller 20.1 circuit from a peripheral circuit of an interface, a pin 1 at a controlled end of an optocoupler U7 is connected with a reference voltage point through a pull-up resistor R14, a pin 2 at a controlled end of an optocoupler U7 is connected with the main controller 20.1, a pin 4 at a control end of the optocoupler U7 is connected with VCC through a pin 1 of a connector CON5, a pin 2 of a connector CON5 is connected with a DOUT pin of SP3232, a pin 3 at a control end of the optocoupler U7 is connected with a digital ground, and when the optocoupler U7 is not switched on, the voltage of the pin 2 of CON5 is VCC (pin voltage 1) and a signal voltage is transmitted to the main controller 20.1; when the optocoupler U7 is switched on, the voltage of pin 2 of the CON5 is 1/2VCC and transmits the signal voltage to the main controller 20.1, and the main controller 20.1 judges whether the signal voltage conforms to the required model performance;
the remote controller detects, LED shows that detection and bluetooth detect all adopt the opto-coupler to communicate, refer to fig. 20, main control unit 20.1 connects the No. 2 foot of opto-coupler U76 controlled end, pull-up resistance is connected to the No. 1 foot of opto-coupler U76, the control end of opto-coupler U76 passes through CON12 and connects peripheral circuit, main control unit 20.1 sends control command control to the controlled end of opto-coupler U76 and opens and shuts, main control unit 20.1 gathers opto-coupler U76 and switches on or the signal voltage under the condition of cutting off, judge whether to accord with required model performance.
The present embodiment is only for explaining the present invention; it is not a limitation of the present invention; after reading the present specification, those skilled in the art can make modifications to the present embodiment as needed without inventive contribution; but are protected by the patent statutes within the scope of the appended claims.

Claims (10)

1. The utility model provides an integral type detects encapsulating line, includes the transfer chain, be equipped with the tray that is used for bearing the control panel on the transfer chain, its characterized in that: the conveying line is also provided with a plurality of detection devices which are arranged in sequence along the conveying direction and a glue filling device which is arranged at the tail end of the conveying line, the detection device comprises a tool frame (18) arranged on one side of the conveying line, a pressing mechanism (19) and a detection box (20) are arranged on the tool frame (18), the pressing mechanism (19) comprises a guide post (19.1) vertically arranged on the tool rack (18) and a pressing plate (19.2) in sliding fit with the guide post (19.1), a pressing head (19.3) for pressing the control panel to be tested is arranged on the pressing plate (19.2), a placing plate (21) which is arranged corresponding to the pressing head (19.3) is movably arranged on the tool frame (18), the placing plate (21) is used for placing a control panel to be tested, a spring (22) is arranged between the placing plate (21) and the tool rack (18) in a propping manner, the placing plate (21) is provided with a through groove (21.1) for the pin of the load driving circuit of the control panel to be tested to pass through; encapsulating device is including establishing encapsulating platform (1) with the transfer chain top, one side of encapsulating platform (1) is equipped with box (2), encapsulating platform (1) top is equipped with translation mechanism (5), be equipped with out on translation mechanism (5) and glue head (4.3) subassembly (4) and be used for fixing locking mechanism (9) of gluing head (4.3) subassembly (4), be equipped with in box (2) and glue bucket group (3) of being connected with gluing head subassembly (4), be used for controlling out gear pump (6) of gluey volume and be arranged in air and the vacuum pump (7) of taking away with gluing the air in the bucket, box (2) are equipped with glue supplementing bucket group (8) of being connected with gluey bucket group (3) outward, thereby air in glue bucket group (3) is taken out in vacuum pump (7) carries glue material to glue bucket group (3) in with glue supplementing bucket group (8).
2. The integrated detection glue filling line according to claim 1, characterized in that: translation mechanism (5) are including locating support (5.1) on encapsulating platform (1), be equipped with X axle manipulator (5.2) on support (5.1) respectively, be equipped with Y axle manipulator (5.5) on the drive end of X axle manipulator (5.2), be equipped with Z axle manipulator (5.7) on the drive end of Y axle manipulator (5.5), be equipped with mounting panel (5.8) on Z axle manipulator (5.7), it locates to go out gluey first (4.3) subassembly (4) on mounting panel (5.8).
3. The integrated detection glue filling line according to claim 2, characterized in that: go out and glue head (4.3) subassembly (4) including respectively with glue bucket group (3) and vacuum pump (7) be connected go out glue head (4.3), it is equipped with static mixing tube (4.4) that are used for mixing the sizing material on glue head (4.3) to go out.
4. The integrated detection glue filling line according to claim 3, characterized in that: locking mechanism (9) include with go out fixed cover (9.1) of gluing head (4.3) threaded connection and locate installation piece (9.2) of mounting panel (5.8) bottom perpendicularly, installation piece (9.2) one end articulates there is locking piece (9.3), be equipped with the cavity that supplies locking piece (9.3) to put into on installation piece (9.2), the elasticity bolt that is used for fixed locking piece (9.3) is worn to be equipped with by the installation piece (9.2) other end, all be equipped with on installation piece (9.2) and locking piece (9.3) and be used for the cambered surface that offsets with static mixing tube (4.4).
5. The integrated detection glue filling line according to claim 1, characterized in that: be provided with main control unit (20.1) and microcontroller (20.3) in detection case (20), main control unit (20.1) electric connection has display screen (20.2), clock circuit (23), register (24) and connector group (25), main control unit (20.1) is connected with the control panel communication that awaits measuring through connector group (25), main control unit (20.1) sends control command to the control panel that awaits measuring, load drive circuit on the control panel that awaits measuring is connected with first opto-coupler sampling circuit (26) and level conversion circuit (27), and the output side of first opto-coupler sampling circuit (26) and level conversion circuit (27) respectively with main control unit (20.1) electricity is connected, main control unit (20.1) are through switching on or closing of load drive circuit on first opto-coupler sampling circuit (26) control panel that awaits measuring, level conversion circuit (27) convert the signal voltage of load drive circuit output into level signal and transmit to institute to the signal that awaits measuring The main controller (20.1) is used for the main controller (20.1) to process, and the main controller (20.1) feeds back the detection result of the control board to be detected to the display screen (20.2).
6. The integrated detection glue filling line according to claim 5, characterized in that: the main controller (20.1) is internally stored with standard data corresponding to the control panel to be tested, the main controller (20.1) compares a level signal transmitted to the main controller (20.1) by the level conversion circuit (27) with the standard data, and then judges whether the performance of the control panel to be tested conforms to the standard data, and feeds back the result to the display screen (20.2).
7. The integrated detection glue filling line according to claim 6, characterized in that: main control unit (20.1) still is connected with opto-coupler switch circuit (30), second opto-coupler sampling circuit (31) and opto-coupler switch circuit (30), opto-coupler switch circuit (30) electricity is connected with power supply circuit (30.1) and battery supply circuit (30.2), second opto-coupler sampling circuit (31) are connected with static loss detection circuit (31.1), static loss detection circuit (31.1) and second opto-coupler sampling circuit (31) are connected with microcontroller (20.3) electricity respectively, main control unit (20.1) open power supply circuit (30.1) or battery supply circuit (30.2) power supply through opto-coupler switch circuit (30) and wait to detect the control panel, static loss detection circuit (31.1) detect the signal voltage of control panel that awaits measuring under the battery powered condition to with signal voltage feedback to microcontroller (20.3), microcontroller (20.3) convert the level signal to level signal feedback to main control unit (20.3) through second opto-coupler sampling circuit (31) And the main controller (20.1) processes and judges whether the static loss of the control board to be tested under the condition of battery power supply conforms to the required performance or not, and feeds back the result to the display screen (20.2).
8. The integrated detection glue filling line according to claim 7, characterized in that: the optical coupling switch circuit (30) is connected with voltage stabilizing circuit and filter circuit to the control panel that awaits measuring in proper order, display screen (20.2) embeds there is the operation interface who supplies the staff to select the detection project.
9. The integrated detection glue filling line according to claim 1, characterized in that: be equipped with the supporting mechanism who is used for supporting the transfer chain on encapsulating platform (1), supporting mechanism is including fixing base (15) of locating the transfer chain both sides and locating stopping cylinder (16) of tray below, be equipped with the stop part that is used for offsetting bottom the tray on the drive end that stops cylinder (16), stop cylinder (16) and stretch out and withdraw after the encapsulating finishes after the tray targets in place.
10. The integrated detection glue filling line according to claim 1, characterized in that: hold-down mechanism (19) are still including installing push rod (19.4) at clamp plate (19.2) up end, install guide pin bushing (28) that are used for guiding push rod (19.4) on frock frame (18), and push rod (19.4) that are located guide pin bushing (28) upper end articulate has transfer line (29), the one end that push rod (19.4) were kept away from in transfer line (29) articulates there is handle (29.1), handle (29.1) are articulated with frock frame (18), and supply handle (29.1) use the articulated department of frock frame (18) to rotate as the centre of a circle.
CN201920695917.6U 2019-05-11 2019-05-11 Integrated detection glue filling line Active CN210072006U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920695917.6U CN210072006U (en) 2019-05-11 2019-05-11 Integrated detection glue filling line

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
CN210072006U true CN210072006U (en) 2020-02-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110045270A (en) * 2019-05-11 2019-07-23 宁波吉田智能洁具科技有限公司 Integral type detects encapsulating line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110045270A (en) * 2019-05-11 2019-07-23 宁波吉田智能洁具科技有限公司 Integral type detects encapsulating line
CN110045270B (en) * 2019-05-11 2024-05-17 宁波吉田智能洁具科技有限公司 Integrated detection glue filling line

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