CN210062078U - Quick cooling device is used in resin tile production - Google Patents
Quick cooling device is used in resin tile production Download PDFInfo
- Publication number
- CN210062078U CN210062078U CN201920113535.8U CN201920113535U CN210062078U CN 210062078 U CN210062078 U CN 210062078U CN 201920113535 U CN201920113535 U CN 201920113535U CN 210062078 U CN210062078 U CN 210062078U
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- Prior art keywords
- cooling
- fan
- resin tile
- tile production
- temperature
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- Expired - Fee Related
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- 238000001816 cooling Methods 0.000 title claims abstract description 98
- 229920005989 resin Polymers 0.000 title claims abstract description 42
- 239000011347 resin Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000005057 refrigeration Methods 0.000 claims abstract description 16
- 238000009423 ventilation Methods 0.000 claims abstract description 11
- 238000000605 extraction Methods 0.000 claims abstract description 8
- 230000017525 heat dissipation Effects 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 9
- 229920001971 elastomer Polymers 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 4
- -1 polyethylene Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000003570 air Substances 0.000 description 45
- 238000000034 method Methods 0.000 description 12
- 239000003507 refrigerant Substances 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000009740 moulding (composite fabrication) Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000012080 ambient air Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
The utility model discloses a quick cooling device is used in resin tile production, including refrigeration mechanism, ventilation mechanism, cooling body, control mechanism, the refrigeration mechanism side is fixed with ventilation mechanism. The utility model discloses a compressor, a condenser, the setting of expansion valve and controller, the temperature of reduction air that can be quick, and in transmitting cooling body through the extraction fan and for the fan, cool off resin tile with quick, improve resin tile's production efficiency, be provided with temperature sensor, controller and control mechanism, the controller can the temperature that real-time receipt temperature sensor detected, and with information transfer for control mechanism, and through control mechanism controlling means's cooling temperature, with the cooling rate of the low resin tile of controlling means, be provided with the bellows between the wind channel, produced pressure in can the absorbing device course of work, reach absorbing purpose, with produced noise in the reducing device course of work.
Description
Technical Field
The utility model relates to a cooling arrangement field, concretely relates to quick cooling device is used in resin tile production.
Background
The chemical building material is one of novel building materials vigorously advocated and promoted by the nation, wherein the synthetic resin tile is widely applied in the market because of the irreplaceable trouble of the synthetic resin tile, and the synthetic resin tile selects high weather-resistant modified resin (ASA) as the surface material of the tile. The high-weatherability resin is very suitable for outdoor use. Has an extraordinary durability in the natural environment, which maintains the stability of color and physical properties even after long-term exposure to ultraviolet rays, moisture, heat, cold and impact. The synthetic resin tile has the advantages of light weight, recoverability, high strength, water and moisture resistance, corrosion resistance, flame retardance, sound insulation, heat insulation and the like.
The resin tile needs to be sequentially subjected to the processes of feeding, spiral stirring, drying, secondary stirring, forming, embossing, trimming, colored glaze forming, cutting into blocks, stacking and the like in production, in order to facilitate the processing and manufacturing of the resin tile, the temperature of a semi-finished product and the temperature of the formed resin tile are high in the processing process, so that the resin tile needs to be cut into required sizes after being basically processed and placed on a rack for cooling after being subjected to colored glaze forming, but the cooling mode cannot be artificially controlled, the cooling speed can be controlled only according to the room temperature, the cooling speed is low, and the production efficiency of the resin tile is greatly reduced.
SUMMERY OF THE UTILITY MODEL
For solving the deficiencies of the prior art, the utility model aims at providing a clamping device which can not only clamp the alarm clock movement but also can not damage the alarm clock movement.
The utility model provides a technical scheme that its technical problem adopted is:
a quick cooling device for resin tile production comprises a refrigerating mechanism, a ventilating mechanism, a cooling mechanism and a control mechanism, wherein the ventilating mechanism is fixed on the side face of the refrigerating mechanism, the refrigerating mechanism is communicated with the cooling mechanism through the ventilating mechanism, the refrigerating mechanism and the cooling mechanism are connected with the ventilating mechanism through flanges, and the control mechanism is installed at the front part of the refrigerating mechanism through a screw;
the refrigerating mechanism comprises a compressor, a case, a cooling fan, an expansion valve, a controller, an evaporator, a heat dissipation window and a condenser, the compressor is installed inside the cabinet through screw connection, the model of the compressor is PH310G2C-4KUA, the controller is installed on one side of the compressor, the model of the controller is SC1/D, the controller is connected with the case through screws, the condenser is arranged at the other side of the compressor, the side of the condenser far away from the compressor is fixed with the cooling fan which is fixed on the case through screw connection, the expansion valve is fixed above the compressor, the model of the expansion valve is DCL083, the evaporator is installed on the side face of the expansion valve, a rubber base is fixed below the case, and the heat dissipation window is fixed at the rear part of the case;
the ventilation mechanism comprises an extraction fan, a corrugated pipe, a supply fan and an air channel, wherein the extraction fan is fixed at one end of the air channel close to the evaporator, the supply fan is fixed at one end of the air channel far away from the evaporator, and the corrugated pipe is fixedly connected to the air channel through a pipe hoop;
the cooling mechanism comprises a fan, a cooling box, mounting lugs, a temperature sensor and a protective grid, wherein the fan is mounted on two sides of the cooling box, the protective grid is fixedly connected between the cooling box and the air channel through screws, the temperature sensor is fixedly connected to the inner wall of the cooling box through screws, the type of the temperature sensor is HK-PT100/PT100, and the mounting lugs are welded to the top and the bottom of the cooling box;
the control mechanism comprises a display screen, an indicator light and a key, wherein the indicator light is arranged below the display screen, and the key is arranged below the indicator light;
the button, temperature sensor, the compressor, the cooling fan, the suction fan, give the fan, go out the fan, the display screen with the pilot lamp with the controller passes through the wire and connects.
In the structure, the cooling mechanism is fixed to the colored glaze forming machine on the resin tile production line through the mounting lug, so that the formed resin tile passes through the cooling mechanism, when the refrigerating mechanism works, the compressor in the refrigerating mechanism can compress low-temperature and low-pressure gaseous refrigerants into high-temperature and high-pressure gaseous refrigerants, then the high-temperature and high-pressure gaseous refrigerants enter the condenser and exchange heat with indoor air in the condenser, the high-temperature and high-pressure gaseous heat is absorbed by the air, the air temperature is raised, the refrigerants enter the expansion valve for borrowing, the refrigerants are rapidly cooled into low-temperature and low-pressure liquid refrigerants and enter the evaporator, the heat exchange is carried out between the evaporator and the ambient air, the heat of the ambient air is absorbed, the refrigerants are evaporated into low-temperature and low-pressure gaseous refrigerants and enter the compressor again along a pipeline, the air that the suction fan will the evaporimeter cooling is taken into in the wind channel, it advances this part low temperature air to give the fan in the cooling body, cools off the resin tile fast, it can discharge to go out the fan the air in the cooler bin further accelerates the cooling of resin tile, temperature sensor can real-time supervision the temperature in the cooler bin, and the transmission gives the controller, the controller with temperature signal transmission for control mechanism shows on the display screen, and can pass through the button is controlled refrigeration temperature of refrigeration mechanism.
Further, the cross section of the air duct is circular, the diameter of the air duct is 350 mm, the air duct is made of stainless steel, and the cross section of the corrugated pipe is wavy and made of polyethylene.
Furthermore, the condenser, the expansion valve and the evaporator are connected through a copper pipe.
Furthermore, the heat dissipation window is installed on the case through a screw connection.
Furthermore, the rubber base is made of chloroprene rubber and is fixed below the case through screw connection.
Furthermore, three fans are respectively installed on two sides of the cooling box.
Furthermore, the protective grid is connected with the cooling box through screws, and the temperature sensor is connected with the cooling box through screws.
Compared with the prior art, the utility model has the advantages as follows:
1. through the arrangement of the compressor, the condenser, the expansion valve and the evaporator, the temperature of air can be quickly reduced, and the air is transmitted into the cooling mechanism through the suction fan and the feed fan, so that the resin tile is quickly cooled, and the production efficiency of the resin tile is improved;
2. the controller can receive the temperature detected by the temperature sensor in real time, transmit information to the control mechanism, and control the cooling temperature of the device through the control mechanism so as to control the cooling speed of the device low-resin tile;
3. the corrugated pipe is arranged between the air channels, so that the pressure generated in the working process of the device can be absorbed, the aim of shock absorption is fulfilled, and the noise generated in the working process of the device is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic view of the internal structure of a rapid cooling device for resin tile production according to the present invention;
FIG. 2 is a front view of the rapid cooling device for resin tile production of the present invention;
FIG. 3 is a rear view of the rapid cooling device for resin tile production of the present invention;
FIG. 4 is a top view of the rapid cooling device for resin tile production of the present invention;
fig. 5 is a block diagram of a circuit structure of the rapid cooling device for producing resin tiles of the present invention.
Description of reference numerals:
1. a refrigeration mechanism; 101. a compressor; 102. a chassis; 103. a cooling fan; 104. an expansion valve; 105. A controller; 106. an evaporator; 107. a heat dissipation window; 108. a condenser; 109. a rubber base; 2. A ventilation mechanism; 201. an exhaust fan; 202. a bellows; 203. a fan is supplied; 204. an air duct; 3. a cooling mechanism; 301. a fan outlet; 302. a cooling tank; 303. mounting lugs; 304. a temperature sensor; 305 a guard gate; 4. a control mechanism; 401. a display screen; 402. an indicator light; 403. and (6) pressing a key.
Detailed Description
The present invention will be further explained with reference to the drawings.
Detailed description of the invention
Referring to fig. 1-5: the cooling device comprises a refrigerating mechanism 1, a ventilating mechanism 2, a cooling mechanism 3 and a control mechanism 4, wherein the ventilating mechanism 2 is fixed on the side surface of the refrigerating mechanism 1, the ventilating mechanism 2 is used for conveying low-temperature air generated by the refrigerating mechanism 1 into the cooling mechanism 3, the refrigerating mechanism 1 is communicated with the cooling mechanism 3 through the ventilating mechanism 2, the cooling mechanism 3 is used for rapidly cooling resin tiles, the refrigerating mechanism 1 and the cooling mechanism 3 are connected with the ventilating mechanism 2 through flanges, the control mechanism 4 is installed on the front portion of the refrigerating mechanism 1 through screw connection, and the control mechanism 4 is used for controlling the device;
the refrigeration mechanism 1 comprises a compressor 101, a case 102, a cooling fan 103, an expansion valve 104, a controller 105, an evaporator 106, a heat dissipation window 107 and a condenser 108, wherein the compressor 101 is installed inside the case 102 through screw connection, the model of the compressor 101 is PH310G2C-4KUA and is used for compressing a refrigerant, the controller 105 is installed at one side of the compressor 101, the model of the controller 105 is SC1/D and is used for controlling normal operation of the device, the controller 105 is connected with the case 102 through screws, the condenser 108 is installed at the other side of the compressor 101 and is used for transferring heat to air, the cooling fan 103 is fixed at one side of the condenser 108 far away from the compressor 101 and is used for accelerating heat dissipation, the cooling fan 103 is fixed on the case 102 through screw connection, the expansion valve 104 is fixed above the compressor 101, the expansion valve 104 is DCL083 and is used for throttling, the evaporator 106 is installed at the side of the expansion, the evaporator 106 is used for refrigerating, a rubber base 109 is fixed below the case 102, the rubber base 109 is used for supporting the case 102 and damping vibration, a heat dissipation window 107 is fixed at the rear part of the case 102, and the heat dissipation window 107 is used for dissipating heat in the case 102;
the ventilation mechanism 2 comprises an extraction fan 201, a corrugated pipe 202, a supply fan 203 and an air channel 204, wherein the extraction fan 201 is fixed at one end of the air channel 204 close to the evaporator 106, the extraction fan 201 is used for extracting cold air, the supply fan 203 is fixed at one end of the air channel 204 far away from the evaporator 106, the supply fan 203 is used for discharging the cold air into the cooling mechanism 3, the corrugated pipe 202 is fixedly connected to the air channel 204 through a pipe hoop, and the corrugated pipe 202 is used for damping so as to reduce the noise generated in the working process of the device;
the cooling mechanism 3 comprises a fan 301, a cooling box 302, mounting lugs 303, a temperature sensor 304 and a protective grid 305, wherein the fan 301 is mounted on two sides of the cooling box 302, the fan 301 is used for exhausting hot air in the cooling box 302, the protective grid 305 is fixedly connected between the cooling box 302 and the air duct 204 through screws, the protective grid 305 is used for preventing foreign matters from falling into the ventilation mechanism 2 so as to damage the fan 203, the temperature sensor 304 is fixedly connected to the inner wall of the cooling box 302 through screws, the temperature sensor 304 is HK-PT100/PT100 and used for detecting the temperature in the cooling box 302, the mounting lugs 303 are welded on the top and the bottom of the cooling box 302, and the mounting lugs 303 are used for mounting the cooling mechanism 3;
the control mechanism 4 comprises a display screen 401, an indicator light 402 and a key 403, wherein the indicator light 402 is arranged below the display screen 401, the indicator light 402 is used for reflecting the working state of the device, the key 403 is arranged below the indicator light 402, and the key 403 is used for setting the working parameters of the device;
the key 403, the temperature sensor 304, the compressor 101, the cooling fan 103, the exhaust fan 201, the supply fan 203, the exhaust fan 301, the display 401 and the indicator light 402 are connected with the controller 105 through wires.
The utility model discloses a cooling device is when using, at first through behind the glass former that installation ear 303 will cool off mechanism 3 fixed on the resin tile production line, thereby make the resin tile after the shaping pass through in cooling mechanism 3, refrigeration mechanism 1 is at the device during operation, compressor 101 in refrigeration mechanism 1 can compress into the gaseous refrigerant of low temperature low pressure into the gaseous state of high temperature high pressure, later the gaseous state of high temperature high pressure enters into condenser 108, carry out the heat exchange with indoor air in condenser 108, the heat of the gaseous state of high temperature high pressure is siphoned away by the air, the air temperature risees, the refrigerant enters into the expansion valve and borrows the building, make the refrigerant cool down into low temperature low pressure liquid state rapidly and enter into-evaporimeter 106, carry out the heat exchange with air around at the evaporimeter power, absorb the heat of air around, and evaporate into the gaseous state of low temperature low pressure, the pipeline enters into compressor 101 again, the air that the cooling of evaporimeter 106 has been drawn in the air inlet duct 204 to the suction fan 201, for fan 203 with this part low temperature air discharge cooling mechanism 3 in, cool off the resin tile fast, the air in cooling box 302 can be discharged to play fan 301, further accelerate the cooling of resin tile, temperature sensor 304 can real-time supervision cooling box 302 in the temperature, and transmit for controller 105, controller 105 transmits temperature signal for control mechanism 4, show on display screen 401, and can control the refrigeration temperature of refrigerating mechanism 1 through button 403.
Detailed description of the invention
The present embodiment differs from the first embodiment in that:
the cross section of the air duct 204 is circular, the diameter of the air duct is 350 mm, the air duct is made of stainless steel, and the cross section of the corrugated pipe 202 is wavy and made of polyethylene.
Specifically, the stainless steel has excellent corrosion resistance and good mechanical properties, so the air duct 204 is made of the stainless steel, the device cannot be corroded in the working process, the service life of the device is prolonged, the stainless steel also has good technological properties, the air duct 204 is convenient to process and manufacture, the waves can convert pressure generated in the working process of the device into displacement or force, the purpose of shock absorption is achieved, noise generated in the working process of the device is reduced, the polyethylene also has excellent chemical stability and pressure resistance, and therefore, the corrugated pipe 202 cannot be corroded and has the load resistance in the using process, and the service life of the corrugated pipe 202 can be prolonged.
Detailed description of the invention
The present embodiment differs from the first embodiment in that:
the rubber base 109 is made of neoprene, and is fixed to the lower side of the housing 102 by screw connection.
Specifically, the neoprene rubber has good mechanical properties, and is corrosion-resistant, heat-resistant, weather-resistant, etc., so that the rubber base 109 not only can play a role in shock absorption during the operation of the device, but also is not easily damaged.
After adopting above-mentioned structure, this embodiment's beneficial effect does: through the arrangement of the compressor 101, the condenser 108, the expansion valve 104 and the evaporator 106, the temperature of air can be rapidly reduced, the air is transmitted into the cooling mechanism 3 through the exhaust fan 201 and the fan 203, the resin tile is rapidly cooled, the production efficiency of the resin tile is improved, the temperature sensor 304, the controller 105 and the control mechanism 4 are arranged, the controller 105 can receive the temperature detected by the temperature sensor 304 in real time and transmit information to the control mechanism 4, the cooling temperature of the device is controlled through the control mechanism 4, the cooling speed of the resin tile is controlled, the corrugated pipe 202 is arranged between the air channels 204, the pressure generated in the working process of the device can be absorbed, the purpose of shock absorption is achieved, and the noise generated in the working process of the device is reduced.
Although the present invention has been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without inventive work are still within the scope of the present invention.
Claims (7)
1. The utility model provides a resin tile production is with quick cooling device which characterized in that: the refrigeration device comprises a refrigeration mechanism, a ventilation mechanism, a cooling mechanism and a control mechanism, wherein the ventilation mechanism is fixed on the side surface of the refrigeration mechanism, the refrigeration mechanism is communicated with the cooling mechanism through the ventilation mechanism, the refrigeration mechanism and the cooling mechanism are connected with the ventilation mechanism through flanges, and the control mechanism is installed at the front part of the refrigeration mechanism through a screw connection;
the refrigeration mechanism comprises a compressor, a case, a cooling fan, an expansion valve, a controller, an evaporator, a cooling window and a condenser, wherein the compressor is installed inside the case through screw connection;
the ventilation mechanism comprises an extraction fan, a corrugated pipe, a supply fan and an air channel, wherein the extraction fan is fixed at one end of the air channel close to the evaporator, the supply fan is fixed at one end of the air channel far away from the evaporator, and the corrugated pipe is fixedly connected to the air channel through a pipe hoop;
the cooling mechanism comprises a fan, a cooling box, mounting lugs, a temperature sensor and a protective grid, wherein the fan is mounted on two sides of the cooling box, the protective grid is fixedly connected between the cooling box and the air channel through screws, the temperature sensor is fixedly connected to the inner wall of the cooling box through screws, and the mounting lugs are welded to the top and the bottom of the cooling box;
the control mechanism comprises a display screen, an indicator light and a key, wherein the indicator light is arranged below the display screen, and the key is arranged below the indicator light;
the button, temperature sensor, the compressor, the cooling fan, the suction fan, give the fan, go out the fan, the display screen with the pilot lamp with the controller passes through the wire and connects.
2. The rapid cooling device for resin tile production according to claim 1, wherein: the cross section of the air duct is circular, the diameter of the air duct is 350 mm, the air duct is made of stainless steel, the cross section of the corrugated pipe is wavy, and the corrugated pipe is made of polyethylene.
3. The rapid cooling device for resin tile production according to claim 1, wherein: the condenser, the expansion valve and the evaporator are connected through copper pipes.
4. The rapid cooling device for resin tile production according to claim 1, wherein: the heat dissipation window is installed on the case through screw connection.
5. The rapid cooling device for resin tile production according to claim 1, wherein: the rubber base is made of chloroprene rubber and is fixedly connected below the case through screws.
6. The rapid cooling device for resin tile production according to claim 1, wherein: three fans are respectively installed on two sides of the cooling box.
7. The rapid cooling device for resin tile production according to claim 1, wherein: the protective grid is connected with the cooling box through screws, and the temperature sensor is connected with the cooling box through screws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920113535.8U CN210062078U (en) | 2019-01-25 | 2019-01-25 | Quick cooling device is used in resin tile production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920113535.8U CN210062078U (en) | 2019-01-25 | 2019-01-25 | Quick cooling device is used in resin tile production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210062078U true CN210062078U (en) | 2020-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920113535.8U Expired - Fee Related CN210062078U (en) | 2019-01-25 | 2019-01-25 | Quick cooling device is used in resin tile production |
Country Status (1)
| Country | Link |
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| CN (1) | CN210062078U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112880874A (en) * | 2021-01-13 | 2021-06-01 | 河南若德橡胶科技有限公司 | Chlorinated rubber production facility temperature remote monitoring equipment based on thing networking |
-
2019
- 2019-01-25 CN CN201920113535.8U patent/CN210062078U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112880874A (en) * | 2021-01-13 | 2021-06-01 | 河南若德橡胶科技有限公司 | Chlorinated rubber production facility temperature remote monitoring equipment based on thing networking |
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Granted publication date: 20200214 |