CN210059120U - Cleaning device of forging cinder - Google Patents
Cleaning device of forging cinder Download PDFInfo
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- CN210059120U CN210059120U CN201920754783.0U CN201920754783U CN210059120U CN 210059120 U CN210059120 U CN 210059120U CN 201920754783 U CN201920754783 U CN 201920754783U CN 210059120 U CN210059120 U CN 210059120U
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- water
- cleaning
- pipe
- base frame
- cleaning box
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Abstract
The utility model relates to a cleaning device of forging cinder uses in forging processing equipment field, and its technical scheme main points are: the cleaning device comprises a cleaning box, a water storage box, a high-pressure pump and a base frame, wherein the cleaning box is arranged on the ground, a through groove for the base frame to pass through is formed in the cleaning box, a plurality of transmission rollers are rotatably connected to the base frame, a driving piece for driving the transmission rollers to rotate is arranged on the base frame, a plurality of water conveying pipes which are distributed at intervals are fixed in the cleaning box through clamps, the water conveying pipes are located on the inner side of the clamps, two ends of the clamps are connected to the cleaning box through fastening screws, each water conveying pipe is connected with a plurality of spray heads, one end of each water conveying pipe is closed, the other end of each water conveying pipe is in threaded connection with a straight-through pipe, one end of each straight; the advantages are that: the situation that the surface of the forged piece is easily damaged when the scale is removed is reduced.
Description
Technical Field
The utility model belongs to the technical field of the forging processing equipment and specifically relates to a cleaning device of forging cinder is related to.
Background
The oxide skin is a corrosion product formed by the oxidation of steel at high temperature and consists of ferrous oxide, ferroferric oxide and ferric oxide. The surface of the forging is easy to be rough after the oxide skin is generated, and the oxide skin can become waste seriously if being pressed into the forging during forging; meanwhile, because the oxide skin has higher hardness, the deformation energy consumption is increased during forging, the abrasion of the forging die is accelerated, and the service life is shortened.
The existing descaling method usually adopts a rotating steel brush to remove scale on the surface of the forging, but the method is easy to damage the surface of the forging in actual operation.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a cleaning device of forging cinder, its advantage is: the situation that the surface of the forged piece is easily damaged when the scale is removed is reduced.
The above technical purpose of the present invention can be achieved by the following technical solutions: a cleaning device for forge piece oxide skin comprises a cleaning tank, a water storage tank, a high-pressure pump and a base frame which are arranged on the ground, a through groove for the base frame to pass through is arranged on the cleaning box, a plurality of transmission rollers are rotatably connected on the base frame, a driving piece for driving the transmission roller to rotate is arranged on the base frame, a plurality of water conveying pipes which are arranged at intervals are fixed in the cleaning box through a hoop, the water delivery pipe is positioned on the inner side of the clamp, two ends of the clamp are connected to the cleaning box through fastening screws, each water delivery pipe is connected with a plurality of spray heads, one end of each water delivery pipe is closed, the other end of each water delivery pipe is in threaded connection with a straight-through pipe, each straight-through pipe is connected with a water delivery rubber pipe, one end of each water delivery rubber pipe penetrates out of the cleaning box, each water delivery rubber pipe is connected through a water distribution box, the water distribution box is connected with a water outlet of the high-pressure pump through a water supply pipe, and a water inlet of the high-pressure pump is connected with the water storage tank through a water inlet pipe.
By adopting the technical scheme, the high-pressure pump is started, water in the water storage tank is pressurized and then conveyed into the water distribution box, and high-pressure water in the water distribution box flows into the corresponding water conveying pipe through each water conveying rubber pipe and then is sprayed out from the spray head; an operator places the forge piece on the transmission roller, the transmission roller rotates by using the driving piece, so that the forge piece is transmitted forwards, when the forge piece is transmitted into the cleaning box, high-pressure water is sprayed on the forge piece, and oxide skin on the surface of the forge piece is stripped by using high-pressure water flow, so that the situation that a steel brush is directly and rigidly contacted with the surface of the forge piece is reduced, the possibility that the surface of the forge piece is damaged is reduced, the efficiency is high, the workload is small, and the labor burden of the operator is reduced; simultaneously, the water pipe is fixed on the cleaning box through the clamp, an operator can rotate the water pipe according to the actual profile of the forge piece, the spraying angle of the spray head is adjusted, the effect of cleaning oxide skin is further enhanced, and the flexibility is high.
The utility model discloses further set up to: the driving piece comprises a driving motor, a gear and a toothed belt, the gear is provided with a plurality of rollers and corresponds to the transmission rollers one by one, one end of each transmission roller penetrates out of the base frame and is connected with the gear, the toothed belt is meshed with each gear, the driving motor is fixed on the base frame, and a motor shaft of the driving motor is connected with one of the gears.
Through adopting above-mentioned technical scheme, driving motor starts, and the gear that drives rather than being connected rotates, and this gear drive toothed belt transmission, the synchronous rotation of the other gears of toothed belt drive to drive each transmission roller and rotate, the transmission is steady, and the noise is little.
The utility model discloses further set up to: the sliding connection has a plurality of sliders that remove along vertical direction on the bed frame lateral wall, each the slider bottom surface rotates and is connected with the pinch roller of contradicting with the cingulum, the bed frame all is fixed with the base block above each slider, wear to establish and threaded connection has the regulation pole on the base block, it contradicts with the slider to adjust the pole.
By adopting the technical scheme, an operator rotates the adjusting rod to drive the sliding block to move towards the direction close to the toothed belt, so that the pressing roller presses the toothed belt down to force the toothed belt to keep a tensioning state, and the possibility of disengagement of the toothed belt and a gear or a gear is reduced.
The utility model discloses further set up to: and a V-shaped block is arranged on the inner side of the clamp.
Through adopting above-mentioned technical scheme, when the clamp is fixed, the V-arrangement piece supports the raceway tightly on the inner wall of wasing the case, has improved the fixed stability of raceway.
The utility model discloses further set up to: the inner side of the V-shaped block is provided with a rubber pad.
Through adopting above-mentioned technical scheme, the rubber pad that sets up has reduced the condition emergence that the raceway was damaged by V-arrangement piece pressure.
The utility model discloses further set up to: the spray heads on two adjacent water conveying pipes are distributed in a staggered manner.
By adopting the technical scheme, the spray heads distributed in a staggered manner reduce dead angles of high-pressure water flow when oxide skin on the surface of the forging is cleaned, so that the effective coverage area of the high-pressure water flow on the forging is ensured, and the quantity of the spray heads is saved.
The utility model discloses further set up to: the cleaning box is provided with a filter screen below the transmission roller.
By adopting the technical scheme, the scale peeled off from the surface of the forging falls on the filter screen, so that the concentrated collection and treatment of operators are facilitated.
The utility model discloses further set up to: the bottom of the cleaning box is connected with the water storage box through a return pipe, and the inner wall of the water storage box is provided with an interception mesh enclosure used for covering a water inlet of the water inlet pipe.
Through adopting above-mentioned technical scheme, the water in the clearance incasement flows into the cistern again through the back flow and recycles, has saved the water resource, and the interception screen panel that sets up then filters the water of inputing in the inlet pipe, has reduced the possibility that the high-pressure pump is blockked up.
To sum up, the utility model discloses a beneficial technological effect does:
1. the direct hard contact between the steel brush and the forging is replaced by high-pressure water flow, so that the condition that the surface of the forging is easily damaged is reduced, and the labor intensity of an operator is reduced; meanwhile, the spraying angle of the spray head can be adjusted according to the actual contour of the forging, so that the flexibility is high;
2. the toothed belt is kept tensioned by the abutting force of the pressing roller to the toothed belt, so that the normal transmission of the toothed belt is ensured; the water after cleaning flows back to the water storage tank for repeated use, so that the utilization rate of water resources is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present embodiment.
Fig. 2 is a schematic structural diagram of the filter screen according to the present embodiment.
Fig. 3 is an enlarged view of a in fig. 2.
Fig. 4 is a schematic structural diagram of a water pipe and a clamp according to the embodiment.
Fig. 5 is a schematic structural diagram for embodying the driving member in the present embodiment.
Fig. 6 is an enlarged view at B in fig. 6.
Fig. 7 is a schematic structural diagram for embodying the intercepting screen of the present embodiment.
In the figure, 1, a cleaning tank; 11. a water storage tank; 12. a high pressure pump; 121. a water inlet pipe; 13. a base frame; 131. a transfer roller; 14. a through groove; 15. a water delivery pipe; 151. a spray head; 152. a straight-through pipe; 16. clamping a hoop; 161. fastening screws; 162. a V-shaped block; 163. a rubber pad; 17. a water delivery hose; 18. a water diversion box; 181. a water supply pipe; 2. a drive member; 21. a gear; 22. a drive motor; 23. a toothed belt; 24. a slider; 241. a pressure roller; 25. a base block; 251. adjusting a rod; 3. a filter screen; 31. a return pipe; 32. an intercepting net cover.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b): a cleaning device for forged piece oxide skin is shown in figures 1 and 4 and comprises a cleaning box 1, a water storage box 11, a high-pressure pump 12 and a base frame 13 which are arranged on the ground, wherein a through groove 14 for the base frame 13 to pass through is formed in the cleaning box 1, a plurality of conveying rollers 131 which are arranged along the length direction of the base frame 13 are connected to the base frame 13 in a rotating mode, and a driving piece 2 for driving the conveying rollers 131 to rotate is arranged on the base frame 13; a plurality of water pipes 15 which are arranged at intervals are fixed in the cleaning box 1 through a clamp 16, the water pipes 15 are positioned at the inner side of the clamp 16, both ends of the clamp 16 are connected with the cleaning box 1 through fastening screws 161 (as shown in figure 3), thereby tightly holding the water delivery pipes 15 on the inner wall of the cleaning box 1, wherein the water delivery pipes 15 are positioned above the base frame 13, each water delivery pipe 15 is connected with a plurality of spray heads 151 with equal distance along the length direction, the spray heads 151 on two adjacent water delivery pipes 15 are distributed in a staggered way, one end of each water delivery pipe 15 is sealed, the other end is in threaded connection with a straight-through pipe 152, each straight-through pipe 152 is connected with a water delivery rubber pipe 17 with one end penetrating out of the cleaning box 1, one end of each water delivery rubber pipe 17 far away from the cleaning box 1 is connected through a water distribution pipe, a water inlet and a water outlet of the high-pressure pump 12 are respectively provided with a water inlet, wherein the water inlet pipe 121 is connected with the water storage tank 11, and the water outlet pipe is connected with the water diversion box 18.
As shown in fig. 2, the bottom of the cleaning tank 1 is connected to the water storage tank 11 through a return pipe 31, the water inlet end of the return pipe 31 is higher than the liquid level of the water storage tank 11, and an intercepting screen 32 (as shown in fig. 7) for covering the water inlet of the water inlet pipe 121 is arranged on the inner wall of the water storage tank 11.
As shown in fig. 5 and 6, the driving member 2 includes a driving motor 22, a gear 21 and a toothed belt 23, the gear 21 is provided with a plurality of gears and is in one-to-one correspondence with the transmission rollers 131, one end of the transmission roller 131 penetrates out of the base frame 13, and the penetrated end is connected with the gear 21, the toothed belt 23 is annular and is meshed with each gear 21, the driving motor 22 is fixed on the base frame 13, and a motor shaft of the driving motor 22 is connected with one of the gears 21.
The action process is as follows: when the forged piece is cleaned, an operator starts the driving motor 22, drives the gear 21 to rotate, and the gear 21 drives the toothed belt 23 to start transmission, so that each gear 21 drives the corresponding transmission roller 131 to synchronously rotate; starting the high-pressure pump 12, pumping water in the water storage tank 11 by the high-pressure pump 12, pressurizing the water and then conveying the water to the water distribution box 18, distributing high-pressure water in the water distribution box 18 to each water conveying hose, conveying the high-pressure water to the water conveying pipe 15 by the water conveying hose, and then spraying the water from the spray head 151; an operator places the forge piece on the conveying roller 131, after the forge piece is conveyed into the cleaning box 1, the high-pressure water flow is sprayed on the forge piece to strip and flush oxide skin on the surface of the forge piece, the efficiency is high, the speed is high, and the condition that the surface of the forge piece is easily damaged is reduced due to the fact that the high-pressure water flow stays on the forge piece for a time period and replaces direct rigid contact between a steel brush and the surface of the forge piece; meanwhile, an operator can loosen the clamp 16, rotate the water pipe 15 within a certain range, adjust the angle of the spray nozzle 151 according to the actual outer contour of the forging piece, ensure effective cleaning of the forging piece by high-pressure water flow and have high flexibility.
As shown in fig. 2, the cleaned water falls into the cleaning tank 1 and is delivered to the water storage tank 11 through the return pipe 31 for reuse, so that water resources are saved, and the possibility of blockage of the high-pressure pump 12 is reduced as the water in the water storage tank 11 is filtered by the interception mesh enclosure 32 when being input into the water inlet pipe 121; wash case 1 and be equipped with filter screen 3 below transmission roller 131, the cinder of peeling off from the forging surface drops on filter screen 3, does benefit to the content that reduces the aquatic impurity of washing case 1.
As shown in fig. 6, a plurality of sliders 24 moving in the vertical direction are slidably connected to the side wall of the base frame 13, the sliders 24 are located between two adjacent gears 21, a pressing roller 241 is rotatably connected to the bottom surface of each slider 24, a base block 25 is fixed on the base frame 13 above each slider 24, an adjusting rod 251 is inserted into the base block 25 and is in threaded connection with the base block 25, and one end of the adjusting rod 251 abuts against the slider 24; the operator rotates the adjusting rod 251, drives the adjusting rod 251 to push the slider 24 downwards, and the pressing roller 241 presses the toothed belt 23 downwards, so that the toothed belt 23 is kept in a tensioning state, and the possibility that the toothed belt 23 is disengaged from the gear 21 or the gear 21 is reduced.
As shown in fig. 3, the inner side of the clamp 16 is provided with the V-shaped block 162, the inner side of the V-shaped block 162 is provided with the rubber pad 163, the water pipe 15 is located at the inner side of the V-shaped block 162, when the clamp 16 is fixed on the cleaning box 1, the V-shaped block 162 compresses the water pipe 15 on the inner wall of the cleaning box 1, and the stability of fixing the water pipe 15 and the application range of fixing the water pipes 15 with different specifications are increased.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. The utility model provides a cleaning device of forging cinder which characterized in that: comprises a cleaning box (1), a water storage box (11), a high-pressure pump (12) and a base frame (13) which are arranged on the ground, wherein a through groove (14) for the base frame (13) to pass through is formed in the cleaning box (1), a plurality of transmission rollers (131) are rotatably connected to the base frame (13), a driving piece (2) for driving the transmission rollers (131) to rotate is arranged on the base frame (13), a plurality of water conveying pipes (15) which are arranged at intervals are fixed in the cleaning box (1) through a clamp (16), the water conveying pipes (15) are positioned on the inner side of the clamp (16), two ends of the clamp (16) are connected to the cleaning box (1) through fastening screws (161), each water conveying pipe (15) is connected with a plurality of spray heads (151), one end of each water conveying pipe (15) is sealed, the other end of each straight-through pipe (152) is in threaded connection, one end of each straight-through pipe (152) is connected with a water conveying pipe (17), the water delivery rubber pipes (17) are connected through water distribution boxes (18), the water distribution boxes (18) are connected with water outlets of the high-pressure pumps (12) through water supply pipes (181), and water inlets of the high-pressure pumps (12) are connected with the water storage tanks (11) through water inlet pipes (121).
2. The device for cleaning forged piece oxide skin of claim 1, wherein: the driving piece (2) comprises a driving motor (22), gears (21) and toothed belts (23), the gears (21) are provided with a plurality of transmission rollers (131) in one-to-one correspondence, one end of each transmission roller (131) penetrates out of the base frame (13), the penetrated end is connected with the gear (21), the toothed belts (23) are meshed with the gears (21), the driving motor (22) is fixed on the base frame (13), and a motor shaft of the driving motor (22) is connected with one of the gears (21).
3. The device for cleaning forged piece oxide skin of claim 2, wherein: the utility model discloses a clamping device for the elevator, including bed frame (13), slider (24) that sliding connection has a plurality of sliders (24) that remove along vertical direction on the lateral wall of bed frame (13), each slider (24) bottom surface rotates and is connected with compressing roller (241) of contradicting with cingulum (23), bed frame (13) all is fixed with base block (25) above each slider (24), wear to establish and threaded connection has regulation pole (251) on base block (25), it contradicts with slider (24) to adjust pole (251).
4. The device for cleaning forged piece oxide skin of claim 1, wherein: the inner side of the clamp (16) is provided with a V-shaped block (162).
5. The device for cleaning forged piece oxide skin of claim 4, wherein: the inner side of the V-shaped block (162) is provided with a rubber pad (163).
6. The device for cleaning forged piece oxide skin of claim 1, wherein: the spray heads (151) on two adjacent water conveying pipes (15) are distributed in a staggered manner.
7. The device for cleaning forged piece oxide skin of claim 1, wherein: the cleaning box (1) is provided with a filter screen (3) below the transmission roller (131).
8. The device for cleaning forged piece oxide skin of claim 7, wherein: the bottom of the cleaning tank (1) is connected with the water storage tank (11) through a return pipe (31), and the inner wall of the water storage tank (11) is provided with an intercepting mesh enclosure (32) used for covering a water inlet of the water inlet pipe (121).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920754783.0U CN210059120U (en) | 2019-05-23 | 2019-05-23 | Cleaning device of forging cinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920754783.0U CN210059120U (en) | 2019-05-23 | 2019-05-23 | Cleaning device of forging cinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210059120U true CN210059120U (en) | 2020-02-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920754783.0U Expired - Fee Related CN210059120U (en) | 2019-05-23 | 2019-05-23 | Cleaning device of forging cinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210059120U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111593359A (en) * | 2020-06-03 | 2020-08-28 | 含山县大兴金属制品有限公司 | Device and method for removing aluminum oxide film on surface of die-casting aluminum alloy workpiece |
| WO2021212789A1 (en) * | 2020-04-23 | 2021-10-28 | 南京力泰智能科技有限公司 | New type forge piece oxide skin cleaning machine |
| CN114453443A (en) * | 2021-12-20 | 2022-05-10 | 芜湖三联锻造股份有限公司 | Roller type double-pump phosphorus removal machine |
| CN114798600A (en) * | 2022-04-25 | 2022-07-29 | 苏州市东盛锻造有限公司 | Method and equipment for removing oxide skin of heating blank of special-shaped forge piece |
-
2019
- 2019-05-23 CN CN201920754783.0U patent/CN210059120U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021212789A1 (en) * | 2020-04-23 | 2021-10-28 | 南京力泰智能科技有限公司 | New type forge piece oxide skin cleaning machine |
| CN111593359A (en) * | 2020-06-03 | 2020-08-28 | 含山县大兴金属制品有限公司 | Device and method for removing aluminum oxide film on surface of die-casting aluminum alloy workpiece |
| CN111593359B (en) * | 2020-06-03 | 2022-06-03 | 含山县大兴金属制品有限公司 | Device and method for removing aluminum oxide film on surface of die-casting aluminum alloy workpiece |
| CN114453443A (en) * | 2021-12-20 | 2022-05-10 | 芜湖三联锻造股份有限公司 | Roller type double-pump phosphorus removal machine |
| CN114798600A (en) * | 2022-04-25 | 2022-07-29 | 苏州市东盛锻造有限公司 | Method and equipment for removing oxide skin of heating blank of special-shaped forge piece |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200214 |
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| CF01 | Termination of patent right due to non-payment of annual fee |