CN210045413U - On-line visual pulp detector for flotation dosing control - Google Patents
On-line visual pulp detector for flotation dosing control Download PDFInfo
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- CN210045413U CN210045413U CN201920851957.5U CN201920851957U CN210045413U CN 210045413 U CN210045413 U CN 210045413U CN 201920851957 U CN201920851957 U CN 201920851957U CN 210045413 U CN210045413 U CN 210045413U
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Abstract
The utility model belongs to the technical field of mining industry production facility, especially, be an online vision pulp detector for flotation adds medicine control, including airtight frame, one side fixed mounting of airtight frame has the machine position interface, and fixed mounting has the tailing collection pump on airtight frame's the bottom inner wall, and one side fixedly connected with tailing of tailing collection pump advances thick liquid hose, and fixed mounting has tailing collection pump protection casing on airtight frame's the bottom inner wall, and the tailing collection pump is located tailing collection pump protection casing, and the defeated thick liquid hose of top fixedly connected with tailing of tailing collection pump, the top of the defeated thick liquid hose of tailing is connected with flow control valve. The utility model relates to a rationally, convenient to use not only can realize the processing automation of flotation, improve the productivity ratio of flotation, can also reduce workman intensity of labour, avoid because of the error that manual operation brought, avoid influencing the quality of flotation production often because of the result feedback.
Description
Technical Field
The utility model relates to a coal mine production process equipment technical field especially relates to an online vision pulp detector for flotation adds medicine control.
Background
The proper dosage in the flotation process is an important means for ensuring the ash content of the flotation clean coal, improving the yield of the clean coal and reducing the consumption of medicaments. The flotation production dosing amount is determined by a conventional method of pre-dosing through detecting the flow and concentration of ore pulp and controlling the dosing amount by manually observing the gray level of tailings. The real-time online detection and feedback of the tailing state in the flotation process are very important for the quality of the flotation result, but an accurate real-time detection means for the flotation dosing result is lacked at present.
The existing flotation dosing result detection method judges whether the dosing amount in the flotation process is proper or not by manually observing the state of tailings; detecting ash content of the air-drying flotation clean coal sample by a roasting method; ray-based clean coal ash detection; the existing flotation dosing result detection method has the following defects: 1. although the method for manually observing the tailing state can adjust the dosage in time, the method has the defects of large influence by subjective factors, difference in observation results of different personnel, large error and the like; 2. although the roasting method has high detection precision, the time for obtaining the result is long, and the method has obvious hysteresis and limitation; 3. the method for detecting the ash content of the clean coal based on the rays has the defects of high cost, potential safety hazards of radioactive substances and the like, and along with the progress of scientific technology and the development of society, people put forward higher requirements on an online ore pulp detector, so that the online visual ore pulp detector for controlling the flotation dosing is put forward.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing an online visual pulp detector for controlling the flotation dosing.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an online visual pulp detector for flotation dosing control comprises a closed frame, wherein a machine-position-loading interface is fixedly installed on one side of the closed frame, a tailing collecting pump is fixedly installed on the inner wall of the bottom of the closed frame, a tailing slurry inlet hose is fixedly connected to one side of the tailing collecting pump, a tailing collecting pump protective cover is fixedly installed on the inner wall of the bottom of the closed frame, the tailing collecting pump is located in the tailing collecting pump protective cover, a tailing slurry conveying hose is fixedly connected to the top of the tailing collecting pump, a flow regulating valve is connected to the top of the tailing slurry conveying hose, a tailing overflow hose is connected to the bottom of the flow regulating valve, a tailing slurry storage tank is fixedly installed at the top of the flow regulating valve, a control cabinet is fixedly installed on the closed frame, a tailing slurry storage tank is fixedly installed on the closed frame, a filter screen is fixedly installed in the tailing slurry storage tank, and, two conveying devices are symmetrically and fixedly mounted on the inner wall of the closed frame, a light sensation sensor is fixedly mounted on the closed frame, a cleaning device is fixedly mounted on the tailing slurry storage tank, and a slurry discharge hose is connected to the bottom of the tailing slurry storage tank.
Preferably, a fan is fixedly installed on the inner wall of one side of the closed frame.
Preferably, a humidity sensor is fixedly installed at one side of the closed frame.
Preferably, an image acquisition and transmission device is fixedly mounted on the inner wall of one side of the closed frame.
Preferably, the closed frame is provided with a closed door and a movable door.
Preferably, a touch screen is fixedly installed on the movable door, and a tailing inlet and outlet interface is fixedly installed on the closed door.
Compared with the prior art, the beneficial effects of the utility model are that: the online visual pulp detector is connected with the upper computer through the upper computer interface and can be controlled by the upper computer; the closed frame is provided with a touch control screen, the touch control screen can control the adjustable light source, the fan, the humidity sensor, the image acquisition and transmission device, the light sensor, the cleaning device and the tailing slurry acquisition pump, and the tailing slurry acquisition pump acquires tailing slurry into a tailing slurry storage tank through a tailing slurry inlet hose; adjusting a flow regulating valve, controlling the speed of the tailing slurry entering a tailing slurry storage tank, and discharging redundant tailing slurry through a tailing overflow hose; a taper groove is arranged in the tailing slurry storage tank to prevent substances in the tailing slurry from precipitating; a filter screen is arranged in the tailing slurry storage tank, and the adjustable light source is adjusted to a proper angle and then fixed; the method comprises the following steps of respectively conveying various different tailing slurries into a tailing slurry storage tank, respectively collecting different tailing slurry states by an image collecting and conveying device and storing the tailing slurries, and conveying the floated tailing slurries into the tailing slurry storage tank during normal use; the cleaning device is automatically started to automatically clean foam and impurities on the liquid surface of the tailing slurry storage tank; the image acquisition and transmission device acquires the state of tailing slurry in real time and transmits the tailing slurry to the upper computer in real time, and the upper computer adjusts the dosage in real time according to the detection result; the flotation process tends to be stable and the flotation result tends to be qualified by the circulation work, and the flotation system calculates the approximate dosage in advance on the basis of detecting the flow and concentration data of ore pulp; the flotation production process is stable in an ideal state, the chemical consumption can be reduced, the cost can be reduced, the flotation quality can be improved, and the tailing state is monitored by the online visual detector to replace manual operation.
The utility model relates to a rationally, convenient to use not only can realize the processing automation of flotation, improve the productivity ratio of flotation, can also reduce workman intensity of labour, avoid because of the error that manual operation brought, avoid influencing the quality of flotation production often because of the result feedback.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a left side view of the external structure of the present invention;
FIG. 3 is a right side view of the external structure of the present invention;
fig. 4 is a left side view of the internal three-dimensional structure of the present invention;
fig. 5 is a right side view of the internal three-dimensional structure of the present invention;
in the figure: 1. an upper computer interface; 2. a tailings collection pump; 3. a tailings collection pump protective cover; 4. a tailing slurry conveying hose; 5. a flow regulating valve; 6. a control cabinet; 7. a tailing slurry storage tank; 8. a filter screen; 9. an adjustable light source; 10. a fan; 11. a humidity sensor; 12. an image acquisition and transmission device; 13. a light-sensitive sensor; 14. a hermetic frame; 15. a cleaning device; 16. a slurry discharge hose; 17. a tailing overflow hose; 18. and (4) feeding tailings into a slurry hose.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an online visual pulp detector for flotation dosing control comprises a closed frame 14, wherein an upper machine position interface 1 is fixedly installed on one side of the closed frame 14, a tailing collecting pump 2 is fixedly installed on the inner wall of the bottom of the closed frame 14, a tailing pulp inlet hose 18 is fixedly connected to one side of the tailing collecting pump 2, a tailing collecting pump protective cover 3 is fixedly installed on the inner wall of the bottom of the closed frame 14, the tailing collecting pump 2 is positioned in the tailing collecting pump protective cover 3, a tailing pulp conveying hose 4 is fixedly connected to the top of the tailing collecting pump 2, a flow regulating valve 5 is connected to the top of the tailing pulp conveying hose 4, a tailing overflow hose 17 is connected to the bottom of the flow regulating valve 5, a tailing pulp storage tank 7 is fixedly installed on the top of the flow regulating valve 5, a control cabinet 6 is fixedly installed on the closed frame 14, and the tailing pulp storage tank 7 is fixedly, a filter screen 8 is fixedly arranged in the tailing slurry storage tank 7, adjustable light sources 9 are fixedly arranged on four inner walls of a closed frame 14, two conveying devices 12 are symmetrically and fixedly arranged on the inner wall of the closed frame 14, a light-sensitive sensor 13 is fixedly arranged on the closed frame 14, a cleaning device 15 is fixedly arranged on the tailing slurry storage tank 7, and the bottom of the tailing slurry storage tank 7 is connected with a slurry discharge hose 16;
a fan 10 is fixedly arranged on the inner wall of one side of a closed frame 14, a humidity sensor 11 is fixedly arranged on one side of the closed frame 14, an image acquisition and transmission device 12 is fixedly arranged on the inner wall of one side of the closed frame 14, a closed door and a movable door are arranged on the closed frame 14, a touch screen is fixedly arranged on the movable door, a tailing inlet and outlet port is fixedly arranged on the closed door, and the online visual pulp detector is connected with an upper computer through the cooperation of an upper computer interface 1, a tailing acquisition pump 2, a tailing acquisition pump protective cover 3, a tailing pulp conveying hose 4, a flow regulating valve 5, a control cabinet 6, a tailing pulp storage tank 7, a filter screen 8, an adjustable light source 9, the fan 10, the humidity sensor 11, the image acquisition and transmission device 12, a light sensor 13, the closed frame 14, a cleaning device 15, a pulp discharge hose 16, a tailing overflow hose 17 and a tailing pulp inlet hose 18, the online visual pulp detector can be controlled by an upper computer; the closed frame 14 is provided with a touch control screen, the touch control screen can control the adjustable light source 9, the fan 10, the humidity sensor 11, the image acquisition and transmission device 12, the light sensor 13, the cleaning device 15 and the tailing slurry acquisition pump 2, and the tailing slurry acquisition pump 2 acquires tailing slurry into the tailing slurry storage tank 7 through a tailing slurry inlet hose 18; adjusting a flow regulating valve 5 to control the speed of the tailing slurry entering a tailing slurry storage tank 7, and discharging the redundant tailing slurry through a tailing overflow hose 17; a taper groove is arranged in the tailing slurry storage tank 7 to prevent substances in the tailing slurry from precipitating; a filter screen 8 is arranged in the tailing slurry storage tank 7, and 4 adjustable light sources 9 are adjusted to proper angles and then fixed; a plurality of different tailing slurries are respectively conveyed into a tailing slurry storage tank 7, an image acquisition and transmission device 12 respectively acquires and stores different tailing slurry states, and the tailing slurry after flotation is conveyed into the tailing slurry storage tank 7 during normal use; the cleaning device 15 is automatically started to automatically clean foam and impurities on the liquid level of the tailing slurry storage tank 7; the image collecting and transmitting device 12 collects the state of tailing slurry in real time and transmits the tailing slurry to the upper computer in real time, and the upper computer adjusts the dosage in real time according to the detection result; the flotation process tends to be stable and the flotation result tends to be qualified by the circulation work, and the flotation system calculates the approximate dosage in advance on the basis of detecting the flow and concentration data of ore pulp; the flotation production process is stable in an ideal state, the chemical consumption can be reduced, the cost can be reduced, the flotation quality can be improved, and the tailing state is monitored by the detector to replace manual operation. The utility model relates to a rationally, convenient to use not only can realize the processing automation of flotation, improve the productivity ratio of flotation, can also reduce workman intensity of labour, avoid because of the error that manual operation brought, avoid influencing the quality of flotation production often because of the result feedback.
The working principle is as follows: the function of the closed frame 14 is: the whole detection process of the detector is not influenced by the external environment, and the light sensor 12 has the following functions: the luminance of real-time supervision light source ensures that the detection ring border is unchangeable, and humidity transducer 11's effect is: the humidity inside the real-time supervision detector ensures that image acquisition and transmission device 11 normally works, and fan 10's effect is: the internal of the detector is radiated, water vapor in the detector is timely removed, the online visual pulp detector is connected with an upper computer through an upper computer interface 1, and the online visual pulp detector can be controlled by the upper computer; a touch control screen is arranged on the closed frame 14, and the adjustable light source 9, the fan 10, the humidity sensor 11, the image acquisition and transmission device 12, the light sensor 13, the cleaning device 15 and the tailing collection pump 2 can be controlled through the touch control screen;
the tailing slurry collecting pump 2 collects tailing slurry into a tailing slurry storage tank 7 through a tailing slurry inlet hose 18; adjusting a flow regulating valve 5 to control the speed of the tailing slurry entering a tailing slurry storage tank 7, and discharging the redundant tailing slurry through a tailing overflow hose 17; a taper groove is arranged in the tailing slurry storage tank 7 to prevent substances in the tailing slurry from precipitating; the inside of the tailing slurry storage tank 7 is provided with a filter screen 8, which has the functions of: on one hand, the liquid level of the tailing slurry is calmed, and on the other hand, the foam on the surface of the tailing slurry is eliminated; the bottom of a liquid return tank of the tailing slurry storage tank 7 is obliquely arranged, so that the tailing slurry can flow back in time and can be prevented from precipitating;
adjusting the 4 adjustable light sources 9 to proper angles and fixing; a plurality of different tailing slurries are respectively conveyed into a tailing slurry storage tank 7, and an image acquisition and transmission device 12 respectively acquires and stores different tailing slurry states;
when in normal use, the tailing slurry after flotation is conveyed into a tailing slurry storage tank 7; the cleaning device 15 is automatically started to automatically clean foam and impurities on the liquid level of the tailing slurry storage tank 7; the image collecting and transmitting device 12 collects the state of tailing slurry in real time and transmits the tailing slurry to an upper computer in real time;
the upper computer adjusts the dosage in real time according to the detection result; the circulation work leads the flotation process to tend to be stable and the flotation result to tend to be qualified.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides an online vision ore pulp detector for flotation adds medicine control, includes airtight frame (14), its characterized in that: an upper machine position interface (1) is fixedly installed on one side of the closed frame (14), a tailing collecting pump (2) is fixedly installed on the inner wall of the bottom of the closed frame (14), a tailing slurry inlet hose (18) is fixedly connected to one side of the tailing collecting pump (2), a tailing collecting pump protective cover (3) is fixedly installed on the inner wall of the bottom of the closed frame (14), the tailing collecting pump (2) is located in the tailing collecting pump protective cover (3), a tailing slurry conveying hose (4) is fixedly connected to the top of the tailing collecting pump (2), a flow regulating valve (5) is connected to the top of the tailing slurry conveying hose (4), a tailing overflow hose (17) is connected to the bottom of the flow regulating valve (5), a tailing slurry storage tank (7) is fixedly installed on the top of the flow regulating valve (5), a control cabinet (6) is fixedly installed on the closed frame (14), and the tailing slurry storage tank (7) is fixedly installed on the, the tailing slurry storage tank is characterized in that a filter screen (8) is fixedly mounted in the tailing slurry storage tank (7), adjustable light sources (9) are fixedly mounted on four inner walls of a closed frame (14), two conveying devices (12) are symmetrically and fixedly mounted on the inner walls of the closed frame (14), a light sensation sensor (13) is fixedly mounted on the closed frame (14), a cleaning device (15) is fixedly mounted on the tailing slurry storage tank (7), and a slurry discharging hose (16) is connected to the bottom of the tailing slurry storage tank (7).
2. The on-line visual pulp detector for flotation dosing control as claimed in claim 1 wherein: and a fan (10) is fixedly arranged on the inner wall of one side of the closed frame (14).
3. The on-line visual pulp detector for flotation dosing control as claimed in claim 1 wherein: and a humidity sensor (11) is fixedly arranged on one side of the closed frame (14).
4. The on-line visual pulp detector for flotation dosing control as claimed in claim 1 wherein: and an image acquisition and transmission device (12) is fixedly arranged on the inner wall of one side of the closed frame (14).
5. The on-line visual pulp detector for flotation dosing control as claimed in claim 1 wherein: and a sealing door and a movable door are arranged on the closed frame (14).
6. The on-line visual pulp tester for flotation dosing control of claim 5, wherein: a touch screen is fixedly installed on the movable door, and a tailing inlet and outlet port is fixedly installed on the closed door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920851957.5U CN210045413U (en) | 2019-06-06 | 2019-06-06 | On-line visual pulp detector for flotation dosing control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920851957.5U CN210045413U (en) | 2019-06-06 | 2019-06-06 | On-line visual pulp detector for flotation dosing control |
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| CN210045413U true CN210045413U (en) | 2020-02-11 |
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| CN201920851957.5U Active CN210045413U (en) | 2019-06-06 | 2019-06-06 | On-line visual pulp detector for flotation dosing control |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113075207A (en) * | 2021-03-22 | 2021-07-06 | 江苏仕能工业技术有限公司 | AI online vision ore pulp detection device |
| CN114935573A (en) * | 2022-04-26 | 2022-08-23 | 江苏仕能工业技术有限公司 | Rapid monitoring device of coal ash analyzer and use method thereof |
-
2019
- 2019-06-06 CN CN201920851957.5U patent/CN210045413U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113075207A (en) * | 2021-03-22 | 2021-07-06 | 江苏仕能工业技术有限公司 | AI online vision ore pulp detection device |
| CN114935573A (en) * | 2022-04-26 | 2022-08-23 | 江苏仕能工业技术有限公司 | Rapid monitoring device of coal ash analyzer and use method thereof |
| CN114935573B (en) * | 2022-04-26 | 2023-08-29 | 江苏仕能工业技术有限公司 | Quick monitoring device of coal ash analyzer and application method thereof |
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Address after: 221000 c04-1-101, Yongjia science and Technology Park, Xuzhou, No.1, Shundi North Road, Quanshan Economic Development Zone, Quanshan District, Xuzhou City, Jiangsu Province Patentee after: Jiangsu Shineng Industrial Technology Co., Ltd Address before: Room 2, East 6 Baolian Temple Road, Jinshanqiao Development Zone, Gulou District, Xuzhou City, Jiangsu Province Patentee before: Jiangsu Shineng Machinery Equipment Co.,Ltd. |