CN114935573B - Quick monitoring device of coal ash analyzer and application method thereof - Google Patents
Quick monitoring device of coal ash analyzer and application method thereof Download PDFInfo
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- CN114935573B CN114935573B CN202210446257.4A CN202210446257A CN114935573B CN 114935573 B CN114935573 B CN 114935573B CN 202210446257 A CN202210446257 A CN 202210446257A CN 114935573 B CN114935573 B CN 114935573B
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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Abstract
The invention discloses a rapid monitoring device of a coal ash analyzer and a using method thereof, belonging to the field of rapid monitoring devices of coal ash analyzers. A rapid monitoring device for a coal ash meter, comprising: the electronic device comprises a frame, wherein an electric software cabinet is arranged on the frame, a shooting assembly is arranged in the frame, and a first cross beam, a second cross beam and a supporting beam are arranged in the frame; the detection device comprises a detection groove, wherein a fixing assembly is arranged on the detection groove and used for fixing the detection groove and a supporting beam, and a collecting groove is arranged in the detection groove; the intelligent dosing and mechanical mixing foam scraping and inflating integrated operation provided by the invention effectively saves cost, effectively improves the mixing effect, enables ash in ore pulp to float more, and effectively reduces the detection error of the dual-channel detection.
Description
Technical Field
The invention relates to the technical field of rapid monitoring devices of coal ash meters, in particular to a rapid monitoring device of a coal ash meter and a using method thereof.
Background
The double-channel ash content analyzer mainly comprises an integrated section bar structure cabinet body, a double-channel ore pulp detection groove (ore pulp collecting, foam scraping device and dust collecting device), an electric cabinet, an industrial camera, a light source, a touch screen, a display and operation switch and the like, wherein an flotation detection unit adopts AI vision detection software to analyze parameters such as gray scale, brightness, particle diameter and energy value of tailings, extract image characteristics and intelligently output the tailings ash content. Through the flotation detection unit, characteristics such as speed and direction, size distribution, stability, colour, limit department deletion overflow of the flotation foam are analyzed, the data of flotation ash is output, binary channels ash content appearance main principle is through the sample ore pulp entering binary channels tailing detection groove, through the effect of binary channels bubble scraping device and a second grade basin, makes foam in the ore pulp and ore pulp separation. Then carry out real-time image acquisition analysis through AI industrial camera to the ore pulp in the second grade basin, through AI vision system's software analysis, obtain the real-time data of ore pulp ash content, detection device is mostly artifical to add the medicine and stirs the back again to it detection among the prior art, causes stirring inadequately easily, and how much uncontrollable of adding the medicine, and then influences the testing result, and manual operation influences work efficiency, for this purpose proposes a quick monitoring device of coal ash content appearance and solves above problem.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, a detection device is used for detecting a coal ash meter after manual dosing and stirring are performed, insufficient stirring is easily caused, the dosing amount cannot be controlled, the detection result is affected, and the working efficiency is affected by manual operation.
In order to achieve the above purpose, the present invention adopts the following technical scheme: a rapid monitoring device for a coal ash meter, comprising: the electronic device comprises a frame, wherein an electric software cabinet is arranged on the frame, a shooting assembly is arranged in the frame, and a first cross beam, a second cross beam and a supporting beam are arranged in the frame; the device comprises a detection tank, wherein a fixing assembly is arranged on the detection tank and used for fixing the detection tank and a supporting beam, a collecting tank is arranged in the detection tank, a mixing tank is arranged on the collecting tank, a flotation tank is arranged at one end of the mixing tank, a first partition plate is arranged between the mixing tank and the flotation tank, a water tank and a reagent tank are arranged at one end, far away from the flotation tank, of the mixing tank, and a detachable cover body is arranged at the bottom of the detection tank; the observation tank is provided with a connecting plate, the connecting plate is fixedly connected with the outer wall of the mixing tank, an inclined plate is arranged in the observation tank, a first through tank is cut on the observation tank, the bottom of the observation tank is inclined, a dust collector is arranged in the detection tank, and the dust collector corresponds to the first through tank; the first chute is provided with a sliding component, the sliding component is provided with a first driving part, the first driving part is used for driving the sliding component to slide in the first chute, first baffles are symmetrically arranged in the sliding component, a first cavity is formed between the two first baffles, first connecting units are arranged at two ends of the first chute, a second connecting unit is hermetically and slidingly arranged in the first connecting unit, a third connecting unit is hermetically and slidingly arranged in the second connecting unit, a fourth connecting unit is hermetically and slidingly arranged in the third connecting unit, one end of the fourth connecting unit far away from the third connecting unit is connected with the first baffles, when the first driving part drives the sliding component to move, the fourth connecting unit moves in the moving direction of the sliding component under the action of the first baffles, gas in the first connecting unit, the second connecting unit and the third connecting unit is communicated into the first cavity through the fourth connecting unit, a fifth connecting unit is arranged on the outer wall of the first cavity, the first cavity is far away from the fifth connecting unit, a first end of the fifth connecting unit is far away from the fifth connecting unit is arranged, a first stirring rod is arranged on the first connecting unit, a second stirring rod is far away from the first end of the first connecting unit is arranged on the first stirring component, a first stirring groove is arranged on the first stirring component, and the first end of the first chute is far away from the first stirring component is provided with a second stirring groove, and the first end of the first connecting component is far away from the first stirring component is provided with a first stirring groove, and is far from the first stirring groove, and is provided with a first stirring groove; the collecting box is internally provided with a second cavity, a first air inlet is formed in the collecting box, a first conveying unit is arranged on the collecting box, a conveying box is arranged at one end, far away from the collecting box, of the first conveying unit, a second conveying unit is arranged on the conveying box, one end, far away from the conveying box, of the second conveying unit is communicated with the observation groove, when the sliding assembly moves to the position where the air outlet unit is attached to the first air inlet, air in the first cavity enters the second cavity to enable liquid in the second cavity to enter the observation groove through the first conveying unit and the second conveying unit, and the shooting assembly is used for shooting the flowing condition of the liquid in the observation groove; the floating essence detection unit is connected with the electrical software cabinet through a data line.
Preferably, the sliding component comprises a sliding end, the sliding end is arranged in a first sliding groove in a sliding mode, the first connecting unit comprises a gas collecting rod, the second connecting unit comprises a first sliding rod, the third connecting unit comprises a second sliding rod, the fourth connecting unit comprises a third sliding rod, the first sliding rod is arranged in the gas collecting rod in a sliding mode, a first piston is arranged at one end of the gas collecting rod, the second sliding rod is arranged in the first sliding rod in a sliding mode, a second piston is arranged at one end of the second sliding rod in the first sliding rod, the third sliding rod is arranged in the second sliding rod in a sliding mode, a third piston is arranged at one end of the third sliding rod in the second sliding rod, a first through hole is formed in each of the first piston, the second piston and the third piston, a second one-way valve is arranged at the joint of one end, far away from the second sliding rod, of the third sliding rod and the first baffle, and a first one-way valve is arranged at one end, far away from the first piston, of the gas collecting rod.
Preferably, the shooting assembly comprises a first supporting rod, the first supporting rod is fixedly arranged on a first cross beam, a stable support is arranged at one end, far away from the first cross beam, of the first supporting rod, an industrial camera is arranged at one end, far away from the first supporting rod, of the stable support, the fixing assembly comprises connecting lugs, the connecting lugs are symmetrically arranged on the detection groove, and the connecting lugs are fixedly connected with the supporting beam through first bolts.
Preferably, the first driving part comprises a second motor, the second motor is fixedly arranged on the second cross beam, the output end of the second motor is fixedly connected with a screw rod, one end, far away from the first sliding groove, of the sliding end is provided with a connecting block, the connecting block is provided with a first screw hole, the first screw hole corresponds to the screw rod, one end, far away from the electrical software cabinet, of the frame is provided with a second baffle, and one end, far away from the second motor, of the screw rod is rotationally connected with the second baffle.
Preferably, the fifth connecting unit comprises a bending rod, the sixth connecting unit comprises a first air pipe, the bending rod and the first air pipe are symmetrically arranged, a flow limiting valve is arranged on the first air pipe, the lifting assembly comprises a first connecting rod, a fourth sliding rod is arranged in the first connecting rod in a sliding mode, a first spring is arranged between one end of the fourth sliding rod in the first connecting rod and the first connecting rod, one end of the fourth sliding rod, far away from the first connecting rod, is fixedly connected with the scraping rod, a triangular prism is arranged at one end, close to the mixing groove, of the first partition plate, and the triangular prism corresponds to the scraping rod.
Preferably, the first stirring assembly comprises a first motor arranged on the detection groove, the output end of the first motor penetrates through the detection groove and stretches into the mixing groove, and one end of the output end of the first motor stretching into the mixing groove is provided with a stirring blade.
Preferably, the second stirring assembly comprises a third connecting rod, a fixed sleeve is arranged on the third connecting rod, a first round groove is formed in the fixed sleeve, a first rotating shaft is connected in the fixed sleeve in a rotating mode, a first protruding block is arranged on the first rotating shaft, the first protruding block corresponds to the first round groove, and a fan blade is arranged on the first rotating shaft.
Preferably, the air outlet unit comprises a second air pipe, an air ejector pipe is arranged at one end, far away from the first air pipe, of the second air pipe, the diameter of the air ejector pipe is larger than that of the first air inlet, the first conveying unit comprises a first pipeline, the second conveying unit comprises a second pipeline, and an air outlet is formed in the conveying box.
Preferably, the support legs are symmetrically arranged at the bottom of the frame, a box door is arranged on the frame, a handle is arranged on the box door, a control panel is arranged on the box door, and a cabinet door is arranged between the support beam and the bottom of the frame.
The application method of the rapid monitoring device of the coal ash analyzer mainly comprises the following steps:
step one: adding ore pulp to be checked into a mixing tank, adding a proper amount of water into the water tank, adding a flotation additive into a reagent tank, starting a controller at the bottom of the reagent tank through a control board, and adding a quantitative reagent into the mixing tank;
step two: turning on the first motor to enable the stirring blade to rotate in the mixed liquid;
step three: the second motor is opened to drive the screw rod to rotate, the screw rod drives the connecting block to move, the sliding end slides, the first baffle pushes the third sliding rod to move towards the direction of the gas collecting rod, gas in the gas collecting rod enters the first cavity through the first through hole, and then is sprayed to the bottom of the mixing tank through the first gas pipe, the second gas pipe and the gas spraying pipe, air reacts with the reagent under the action of the stirring blade to generate bubbles, and ash in ore pulp is adsorbed on the bubbles;
step four: when the sliding end moves towards the triangular prism, air bubbles are scraped through the scraping rod, and when the scraping rod reaches the driving surface of the triangular prism, the fourth sliding rod slides into the first connecting rod, so that the air bubbles are scraped into the flotation tank;
step five: when the sliding end moves to the collecting box, the air nozzle of the air nozzle is sealed with the collecting box, when the air nozzle reaches the first air inlet, and when the first air inlet is arranged in the air nozzle, air enters the collecting box, so that the pressure in the collecting box is increased, ore pulp in the collecting box is conveyed into the conveying box through the first pipeline, and further flows onto the inclined plate through the second pipeline to naturally slide down;
step six: shooting real-time data into an electrical software cabinet through an industrial camera, analyzing the data through a floating fine detection unit, if ash residues are detected after the floating fine detection unit detects the data, adding a quantitative reagent into ore pulp through a conveying pipe at the bottom of a system control reagent tank, and detecting the next time when an air jet pipe passes through another collecting box;
step seven: the dust collector is used for sucking residual ore pulp after detection in the observation groove, so that the next inspection is facilitated;
step eight: when the sliding end slides left and right, the first rotating shaft is driven to rotate in the fixed sleeve by the acting force of water on the fan blades, and further ore pulp in the mixing tank is mixed.
Compared with the prior art, the invention provides a rapid monitoring device of a coal ash analyzer, which has the following beneficial effects:
1. this quick monitoring devices of coal ash content appearance, make stirring leaf rotate in the mixed liquid through opening first motor, drive the lead screw through opening the second motor and rotate, and then make the connecting block remove under the effect of lead screw, make the slip end slide in first spout under the effect of connecting block, when the slip end slides, first baffle promotes the third slide bar and moves to the gas collection pole orientation, gas in the gas collection pole gets into first cavity through first through-hole, and then spray the mixing tank bottom through first trachea, second trachea and jet-propelled pipe, air and reagent take place the reaction under the effect of stirring leaf and produce the bubble, adsorb the ash content in the ore pulp on the bubble, the bubble is upwards moved under the buoyancy of water, scrape the bubble through the scraper bar when the slip end moves to the triangular prism orientation, when the scraper bar reaches the drive face of triangular prism, the fourth slide bar slides in the head rod, and then scrape the flotation tank with the bubble in, scraper bar flushes with the ore pulp surface, and the surface of water is higher than the triangular prism bottom surface, effectually strike off the bubble, carry out real-time scraping to the material of flotation department, effectually improve its work efficiency.
2. This quick monitoring devices of coal ash meter, when moving to collection box department through the slip end, the jet of jet pipe is sealed with the collection box, when the jet arrives first air inlet, and when first air inlet is in the jet, gas gets into in the collection box, make the pressure increase in the collection box, and then make the ore pulp in the collection box carry in the transport box through first pipeline, further flow to the slope through the second pipeline and naturally slide down on the hang plate, shoot real-time data through the industry camera in the electric software cabinet, carry out analysis through the smart detecting element of floating, the ore pulp gets into under the effect of pressure in the collection box when the jet pipe leaves first air inlet, prevent the siphon effect under the effect of gas leakage mouth simultaneously, if it is residual to find to have ash content after the smart detecting element detects data, carry out the next detection through the transport pipe of system control reagent groove bottom to the ore pulp, detect the back residual ore pulp in the observation groove when the jet pipe passes through another collection box, be convenient for next, the binary channels groove detects data, the real-time is stronger, the ash content is detected effectively improves.
3. This quick monitoring devices of coal ash appearance drives first pivot through the effort of water to the flabellum and rotates in fixed cover, and is further mixed the ore pulp in the mixing tank, and the ash content ratio is calculated through the reagent volume of adding and how much of water at last, and the effectual ash content that has promoted the effect of mixing and more makes in the ore pulp floats to the error of its detection of effectual reduction, the ash content ratio is calculated through the reagent volume of adding and how much of water at last.
The intelligent chemical adding and mechanical mixing scraping, soaking and inflating integrated operation can effectively save cost, effectively improve the mixing effect, enable ash in ore pulp to float more, and effectively reduce the detection error of the dual-channel detection.
Drawings
FIG. 1 is a right side view of a rapid monitoring device of a coal ash meter according to the present invention;
FIG. 2 is a front view of a rapid monitoring device for a coal ash meter according to the invention;
FIG. 3 is a left side view of a rapid monitoring device of a coal ash meter according to the invention;
FIG. 4 is a schematic structural diagram of a rapid monitoring device for a coal ash meter according to the present invention;
FIG. 5 is a schematic diagram of a part of a rapid monitoring device of a coal ash meter according to the present invention;
FIG. 6 is a schematic diagram of a part of a rapid monitoring device of a coal ash meter according to the present invention;
FIG. 7 is a partial top view of a rapid monitoring device for a coal ash meter in accordance with the present invention;
FIG. 8 is a schematic diagram of a partial cross section of a rapid monitoring device for a coal ash meter according to the invention;
FIG. 9 is a schematic diagram of a partial cross section of a rapid monitoring device for a coal ash meter according to the invention;
FIG. 10 is an enlarged schematic view of portion A of FIG. 9 of a rapid monitoring device for a coal ash meter in accordance with the present invention;
fig. 11 is an enlarged schematic view of a portion B of fig. 9 of a rapid monitoring device of a coal ash meter according to the invention.
In the figure: 1. a frame; 101. support legs; 102. a door; 103. a control board; 104. a cabinet door; 105. a handle; 106. a first cross beam; 107. a first support bar; 108. a stabilizing support; 109. an industrial camera; 110. a support beam; 111. a second cross beam; 112. an electrical software cabinet; 2. a detection groove; 201. a connecting lug; 202. a collection tank; 203. a mixing tank; 204. a water tank; 205. a reagent tank; 206. a flotation cell; 207. a first separator; 208. triangular prism; 209. a first motor; 210. stirring the leaves; 3. a first chute; 301. a gas collecting rod; 302. a first one-way valve; 303. a first slide bar; 304. a first piston; 305. a second slide bar; 306. a second piston; 307. a third slide bar; 308. a third piston; 309. a sliding end; 310. a second one-way valve; 311. a first baffle; 4. bending the rod; 401. a first air tube; 402. a second air pipe; 403. a first connecting rod; 404. a first spring; 405. a fourth slide bar; 406. a scraping rod; 407. a flow limiting valve; 408. a second connecting rod; 409. a third connecting rod; 410. a gas lance; 5. a fixed sleeve; 501. a first bump; 502. a first rotating shaft; 503. a fan blade; 6. a collection box; 601. a first pipe; 602. a transport box; 603. a second pipe; 604. an air vent; 7. a second motor; 701. a screw rod; 702. a connecting block; 703. a first screw hole; 704. a second baffle; 8. a connecting plate; 801. an observation groove; 802. an inclined plate; 803. a first through groove; 804. a dust collector; 9. and a floating fine detection unit.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-11, a rapid monitoring device for a coal ash meter, comprising: the electronic cabinet comprises a frame 1, wherein an electronic software cabinet 112 is arranged on the frame 1, a shooting assembly is arranged in the frame 1, and a first beam 106, a second beam 111 and a supporting beam 110 are arranged in the frame 1; the detection tank 2 is provided with a fixing component, the fixing component is used for fixing the detection tank 2 and the supporting beam 110, a collecting tank 202 is arranged in the detection tank 2, a mixing tank 203 is arranged on the collecting tank 202, one end of the mixing tank 203 is provided with a flotation tank 206, a first partition 207 is arranged between the mixing tank 203 and the flotation tank 206, one end, far away from the flotation tank 206, of the mixing tank 203 is provided with a water tank 204 and a reagent tank 205, and the bottom of the detection tank 2 is provided with a detachable cover body; the observation groove 801, the observation groove 801 is provided with a connecting plate 8, the connecting plate 8 is fixedly connected with the outer wall of the mixing groove 203, an inclined plate 802 is arranged in the observation groove 801, a first through groove 803 is cut on the observation groove 801, the bottom of the observation groove 801 is inclined, a dust collector 804 is arranged in the detection groove 2, and the dust collector 804 corresponds to the first through groove 803; the first chute 3 is provided with a sliding component on the first chute 3, the sliding component is provided with a first driving part, the first driving part is used for driving the sliding component to slide in the first chute 3, the sliding component is internally symmetrically provided with first baffle plates 311, a first cavity is arranged between the two first baffle plates 311, the two ends of the first chute 3 are respectively provided with a first connecting unit, a second connecting unit is hermetically slid in the first connecting unit, a third connecting unit is hermetically slid in the second connecting unit, a fourth connecting unit is hermetically slid in the third connecting unit, one end of the fourth connecting unit far away from the third connecting unit is connected with the first baffle plates 311, when the first driving part drives the sliding component to move, the fourth connecting unit moves in the moving direction of the sliding component under the action of the first baffle plates 311, the gas in the first connecting unit, the second connecting unit and the third connecting unit is communicated into the first cavity through the fourth connecting unit, a fifth connecting unit is arranged on the outer wall of the first cavity, a sixth connecting unit is arranged at one end, far away from the fifth connecting unit, of the first cavity, lifting components are arranged on the fifth connecting unit and the sixth connecting unit, a scraping rod 406 is arranged at one end, far away from the first sliding groove 3, of the lifting component, a first stirring component is arranged at one end, far away from the observation groove 801, of the detection groove 2, the first stirring component is used for stirring liquid in the mixing groove 203, a second connecting rod 408 is arranged at one end, far away from the first sliding groove 3, of the fifth connecting unit, a second stirring component is arranged on the second connecting rod 408, and an air outlet unit is arranged at one end, far away from the first sliding groove 3, of the sixth connecting unit; the collecting box 6 is internally provided with a second cavity, the collecting box 6 is provided with a first air inlet, the collecting box 6 is provided with a first conveying unit, one end of the first conveying unit, which is far away from the collecting box 6, is provided with a conveying box 602, the conveying box 602 is provided with a second conveying unit, one end of the second conveying unit, which is far away from the conveying box 602, is communicated with the observation groove 801, when the sliding component moves to the position that the air outlet unit is jointed with the first air inlet, gas in the first cavity enters the second cavity to enable liquid in the second cavity to enter the observation groove 801 through the first conveying unit and the second conveying unit, and the shooting component is used for shooting the flowing condition of the liquid in the observation groove 801; the float detection unit 9. The float detection unit 9 is connected with the electrical software cabinet 112 through a data line.
Referring to fig. 1 to 11, the sliding assembly includes a sliding end 309, the sliding end 309 is slidably disposed in the first sliding groove 3, the first connecting unit includes a gas collecting rod 301, the second connecting unit includes a first sliding rod 303, the third connecting unit includes a second sliding rod 305, the fourth connecting unit includes a third sliding rod 307, the first sliding rod 303 is slidably disposed in the gas collecting rod 301, the first sliding rod 303 is provided with a first piston 304 at one end of the gas collecting rod 301, the second sliding rod 305 is slidably disposed in the first sliding rod 303, one end of the second sliding rod 305 is provided with a second piston 306 at one end of the first sliding rod 303, the third sliding rod 307 is slidably disposed in the second sliding rod 305, one end of the third sliding rod 307 in the second sliding rod 305 is provided with a third piston 308, the first piston 304, the second piston 306 and the third piston 308 are all provided with first through holes, a junction of one end of the third sliding rod 307 away from the second sliding rod 305 and the first baffle 311 is provided with a second check valve 310, and one end of the gas collecting rod 301 away from the first piston 304 is provided with a first check valve 302.
Referring to fig. 1 to 11, the photographing assembly includes a first supporting bar 107, the first supporting bar 107 is fixedly disposed on a first beam 106, a stabilizing support 108 is disposed at one end of the first supporting bar 107 far from the first beam 106, an industrial camera 109 is disposed at one end of the stabilizing support 108 far from the first supporting bar 107, the fixing assembly includes a connection lug 201, the connection lug 201 is symmetrically disposed on the detection groove 2, and the connection lug 201 is fixedly connected with a supporting beam 110 through a first bolt.
Referring to fig. 1 to 11, the first driving part includes a second motor 7, the second motor 7 is fixedly disposed on the second beam 111, an output end of the second motor 7 is fixedly connected with a screw rod 701, one end of the sliding end 309 far away from the first sliding chute 3 is provided with a connecting block 702, the connecting block 702 is provided with a first screw hole 703, the first screw hole 703 corresponds to the screw rod 701, one end of the frame 1 far away from the electric software cabinet 112 is provided with a second baffle 704, and one end of the screw rod 701 far away from the second motor 7 is rotationally connected with the second baffle 704.
Referring to fig. 1 to 11, the fifth connection unit includes a bending rod 4, the sixth connection unit includes a first air pipe 401, the bending rod 4 and the first air pipe 401 are symmetrically disposed, a flow limiting valve 407 is disposed on the first air pipe 401, the lifting assembly includes a first connection rod 403, a fourth sliding rod 405 is slidably disposed in the first connection rod 403, a first spring 404 is disposed between one end of the fourth sliding rod 405 in the first connection rod 403 and the first connection rod 403, one end of the fourth sliding rod 405 far away from the first connection rod 403 is fixedly connected with a scraping rod 406, a triangular prism 208 is disposed at one end of the first partition 207 close to the mixing tank 203, and the triangular prism 208 corresponds to the scraping rod 406.
Referring to fig. 1-11, the first stirring assembly includes a first motor 209 disposed on the detection tank 2, an output end of the first motor 209 penetrates through the detection tank 2 and extends into the mixing tank 203, and a stirring blade 210 is disposed at an end of the output end of the first motor 209 extending into the mixing tank 203.
Referring to fig. 1-11, the second stirring assembly includes a third connecting rod 409, a fixing sleeve 5 is provided on the third connecting rod 409, a first circular groove is provided in the fixing sleeve 5, a first rotating shaft 502 is rotatably connected to the fixing sleeve 5, a first bump 501 is provided on the first rotating shaft 502, the first bump 501 corresponds to the first circular groove, and a fan blade 503 is provided on the first rotating shaft 502.
Referring to fig. 1-11, the air outlet unit includes a second air pipe 402, an air ejector 410 is disposed at an end of the second air pipe 402 far from the first air pipe 401, the diameter of the air ejector 410 is larger than that of the first air inlet, the first conveying unit includes a first pipeline 601, the second conveying unit includes a second pipeline 603, and an air outlet 604 is disposed on the conveying box 602.
Referring to fig. 1 to 11, support legs 101 are symmetrically arranged at the bottom of a frame 1, a door 102 is arranged on the frame 1, a handle 105 is arranged on the door 102, a control board 103 is arranged on the door 102, and a cabinet door 104 is arranged between a support beam 110 and the bottom of the frame 1.
In the invention, ore pulp to be checked is added into a mixing tank 203, a proper amount of water is added into a water tank 204, a flotation additive is added into a reagent tank, a controller at the bottom of the reagent tank is started through a control board 103, quantitative reagent is added into the mixing tank 203 to react with ore pulp, a stirring blade 210 is rotated in the mixing liquid by opening a first motor 209, a screw rod 701 is driven to rotate by opening a second motor 7, a connecting block 702 is further moved under the action of the screw rod 701, a sliding end 309 slides in a first sliding groove 3 under the action of the connecting block 702, when the sliding end 309 slides, a first baffle 311 pushes a third sliding rod 307 to move towards a gas collecting rod 301, gas in the gas collecting rod 301 enters a first cavity through a first through hole, and is further sprayed to the bottom of the mixing tank 203 through a first gas pipe 401, a second gas pipe 402 and a gas spraying pipe 410, the air and the reagent react under the action of the stirring blade 210 to generate bubbles, ash in the ore pulp is adsorbed on the bubbles, the bubbles upwards move under the buoyancy of water, the second motor 7 is a servo motor and is provided with regular positive and negative rotation to enable the sliding end 309 to reciprocate, the bubbles are scraped through the scraping rod 406 when the sliding end 309 moves towards the direction of the triangular prism 208, when the scraping rod 406 reaches the driving surface of the triangular prism 208, the fourth sliding rod 405 slides into the first connecting rod 403 to further scrape the bubbles into the flotation tank 206, the scraping rod 406 is flush with the ore pulp water surface, the ore pulp water surface is higher than the bottom surface of the triangular prism 208, the bubbles are effectively scraped, when the sliding end 309 moves to the collecting box 6, the air nozzle of the air nozzle 410 is sealed with the collecting box 6, when the air nozzle reaches the first air inlet, and when the first air inlet is arranged in the air nozzle, the air inlet enters the collecting box 6 to increase the pressure intensity in the collecting box 6, further, the ore pulp in the collection box 6 is conveyed to the conveying box 602 through the first pipeline 601, further flows to the inclined plate 802 through the second pipeline 603 and naturally slides, real-time data are shot by the industrial camera 109 and are conveyed to the electric software cabinet 112, data are analyzed through the floating fine detection unit 9, the ore pulp enters the collection box 6 under the action of pressure when the air ejector 410 leaves the first air inlet, simultaneously, the siphon effect of the ore pulp is prevented under the action of the air leakage port 604, after the floating fine detection unit 9 detects the data, if ash residues are detected, quantitative reagent is added into the ore pulp through the conveying pipe at the bottom of the system control reagent tank 205, the next detection is carried out when the air ejector 410 passes through the other collection box 6, the residual ore pulp detected in the observation tank 801 is sucked under the action of the dust collector 804, the next detection is facilitated, the data are detected in the double-channel observation tank 801, the real-time performance is stronger, the ash detection efficiency is effectively improved, when the sliding end 309 slides leftwards and rightwards, the acting force of the water on the fan blade 503 drives the first rotating shaft 502 to rotate in the fixed sleeve 5, the ore pulp is further mixed in the mixing tank 203, the ash pulp is effectively lifted, the ash mixing effect is effectively improved, the ash content is effectively mixed in the ash content is effectively, the ash content is effectively mixed, the ratio is effectively, and the ash content is effectively, and the ratio is effectively the ash content is effectively, and the ratio is lower, and the ratio is and the ratio.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. A rapid monitoring device for a coal ash meter, comprising:
the electronic device comprises a frame (1), wherein an electrical software cabinet (112) is arranged on the frame (1), a shooting assembly is arranged in the frame (1), and a first cross beam (106), a second cross beam (111) and a supporting beam (110) are arranged in the frame (1);
the detection device comprises a detection tank (2), wherein a fixing component is arranged on the detection tank (2) and used for fixing the detection tank (2) and a supporting beam (110), a collecting tank (202) is arranged in the detection tank (2), a mixing tank (203) is arranged on the collecting tank (202), a flotation tank (206) is arranged at one end of the mixing tank (203), a first partition plate (207) is arranged between the mixing tank (203) and the flotation tank (206), a water tank (204) and a reagent tank (205) are arranged at one end, far away from the flotation tank (206), of the mixing tank (203), and a detachable cover body is arranged at the bottom of the detection tank (2);
the observation device comprises an observation groove (801), wherein a connecting plate (8) is arranged on the observation groove (801), the connecting plate (8) is fixedly connected with the outer wall of the mixing groove (203), an inclined plate (802) is arranged in the observation groove (801), a first through groove (803) is cut on the observation groove (801), the bottom of the observation groove (801) is inclined, a dust collector (804) is arranged in the detection groove (2), and the dust collector (804) corresponds to the first through groove (803);
the first chute (3) is provided with a sliding component on the first chute (3), the sliding component is provided with a first driving part, the first driving part is used for driving the sliding component to slide in the first chute (3), a first baffle (311) is symmetrically arranged in the sliding component, a first cavity is arranged between the two first baffles (311), two ends of the first chute (3) are respectively provided with a first connecting unit, a second connecting unit is hermetically slid in the first connecting unit, the second connecting unit is internally hermetically slid with a third connecting unit, one end of the fourth connecting unit far away from the third connecting unit is connected with the first baffle (311), when the first driving part drives the sliding component to move, the fourth connecting unit moves in the moving direction of the sliding component under the action of the first baffle (311), the first connecting unit, the second connecting unit and gas in the third connecting unit are communicated into the first cavity through the fourth connecting unit, the first cavity is hermetically slid with the second connecting unit, one end of the fourth connecting unit far away from the third connecting unit is hermetically slid with the first baffle (311), the first connecting unit is far away from the first stirring component is arranged at one end of the first connecting unit, the first stirring rod (406) is far away from the first stirring component is arranged at one end of the first connecting unit, the first stirring component is far away from the first stirring component (406), the first stirring component is far away from the first stirring component is provided with a lifting groove (406), a second connecting rod (408) is arranged at one end, far away from the first sliding groove (3), of the fifth connecting unit, a second stirring assembly is arranged on the second connecting rod (408), and an air outlet unit is arranged at one end, far away from the first sliding groove (3), of the sixth connecting unit;
the collecting box (6), a second cavity is arranged in the collecting box (6), a first air inlet is formed in the collecting box (6), a first conveying unit is arranged on the collecting box (6), a conveying box (602) is arranged at one end, far away from the collecting box (6), of the first conveying unit, a second conveying unit is arranged on the conveying box (602), one end, far away from the conveying box (602), of the second conveying unit is communicated with the observation groove (801), when the sliding component moves to the position that the air outlet unit is attached to the first air inlet, air in the first cavity enters the second cavity to enable liquid in the second cavity to enter the observation groove (801) through the first conveying unit and the second conveying unit, and the shooting component is used for shooting the flowing condition of the liquid in the observation groove (801);
the floating fine detection unit (9), the floating fine detection unit (9) is connected with the electrical software cabinet (112) through a data line;
the sliding assembly comprises a sliding end (309), the sliding end (309) is arranged in a first sliding groove (3) in a sliding mode, the first connecting unit comprises a gas collecting rod (301), the second connecting unit comprises a first sliding rod (303), the third connecting unit comprises a second sliding rod (305), the fourth connecting unit comprises a third sliding rod (307), the first sliding rod (303) is arranged in the gas collecting rod (301) in a sliding mode, a first piston (304) is arranged at one end of the gas collecting rod (301) in the sliding mode, the second sliding rod (305) is arranged in the first sliding rod (303) in a sliding mode, a second piston (306) is arranged at one end of the second sliding rod (305) in the first sliding rod (303), a third piston (308) is arranged at one end of the third sliding rod (307) in the second sliding rod (305), a first piston (304), a second piston (306) and a first piston (308) are arranged at one end of the third sliding rod (307) far away from the first sliding rod (310), and a first piston (310) is arranged at one end of the second sliding rod (307) in the sliding rod;
the shooting assembly comprises a first supporting rod (107), the first supporting rod (107) is fixedly arranged on a first cross beam (106), a stabilizing support (108) is arranged at one end, far away from the first cross beam (106), of the first supporting rod (107), an industrial camera (109) is arranged at one end, far away from the first supporting rod (107), of the stabilizing support (108), the fixing assembly comprises connecting lugs (201), the connecting lugs (201) are symmetrically arranged on a detection groove (2), and the connecting lugs (201) are fixedly connected with a supporting beam (110) through first bolts;
the first driving part comprises a second motor (7), the second motor (7) is fixedly arranged on a second cross beam (111), a screw rod (701) is fixedly connected to the output end of the second motor (7), a connecting block (702) is arranged at one end, far away from the first sliding groove (3), of the sliding end (309), a first screw hole (703) is formed in the connecting block (702), the first screw hole (703) corresponds to the screw rod (701), a second baffle (704) is arranged at one end, far away from the electric software cabinet (112), of the frame (1), and one end, far away from the second motor (7), of the screw rod (701) is rotationally connected with the second baffle (704);
the fifth connecting unit comprises a bending rod (4), the sixth connecting unit comprises a first air pipe (401), the bending rod (4) and the first air pipe (401) are symmetrically arranged, a flow limiting valve (407) is arranged on the first air pipe (401), the lifting assembly comprises a first connecting rod (403), a fourth sliding rod (405) is arranged in the first connecting rod (403) in a sliding mode, a first spring (404) is arranged between one end of the fourth sliding rod (405) in the first connecting rod (403) and the first connecting rod (403), one end, far away from the first connecting rod (403), of the fourth sliding rod (405) is fixedly connected with a scraping rod (406), one end, close to the mixing tank (203), of the first partition plate (207) is provided with a triangular prism (208), and the triangular prism (208) corresponds to the scraping rod (406).
2. The rapid monitoring device of a coal ash meter according to claim 1, characterized in that the first stirring assembly comprises a first motor (209) arranged on the detection tank (2), the output end of the first motor (209) penetrates through the detection tank (2) and extends into the mixing tank (203), and one end of the output end of the first motor (209) extending into the mixing tank (203) is provided with a stirring blade (210).
3. The rapid monitoring device of the coal ash analyzer according to claim 2, wherein the second stirring assembly comprises a third connecting rod (409), a fixing sleeve (5) is arranged on the third connecting rod (409), a first round groove is arranged in the fixing sleeve (5), a first rotating shaft (502) is rotationally connected to the fixing sleeve (5), a first protruding block (501) is arranged on the first rotating shaft (502), the first protruding block (501) corresponds to the first round groove, and a fan blade (503) is arranged on the first rotating shaft (502).
4. A rapid monitoring device for a coal ash meter according to claim 3, characterised in that the gas outlet unit comprises a second gas pipe (402), the end of the second gas pipe (402) remote from the first gas pipe (401) is provided with a gas injection pipe (410), the gas injection pipe (410) diameter is larger than the first gas inlet diameter, the first conveying unit comprises a first pipeline (601), the second conveying unit comprises a second pipeline (603), and the conveying box (602) is provided with a gas outlet (604).
5. The rapid monitoring device of a coal ash meter according to claim 4, characterized in that supporting legs (101) are symmetrically arranged at the bottom of the frame (1), a box door (102) is arranged on the frame (1), a handle (105) is arranged on the box door (102), a control board (103) is arranged on the box door (102), and a cabinet door (104) is arranged between the supporting beam (110) and the bottom of the frame (1).
6. A method of using a rapid monitoring device for a coal ash meter, comprising the rapid monitoring device for a coal ash meter according to claim 5, characterized by comprising the steps of:
step one: adding ore pulp to be checked into a mixing tank (203), adding a proper amount of water into a water tank (204), adding a flotation additive into a reagent tank, starting a controller at the bottom of the reagent tank through a control board (103), and adding a quantitative reagent into the mixing tank (203);
step two: turning on a first motor (209) to rotate a stirring blade (210) in the mixed liquid;
step three: the second motor (7) is turned on to drive the screw rod (701) to rotate, the screw rod (701) drives the connecting block (702) to move, so that the sliding end (309) slides, the first baffle (311) pushes the third sliding rod (307) to move towards the direction of the gas collecting rod (301), gas in the gas collecting rod (301) enters the first cavity through the first through hole, then is sprayed to the bottom of the mixing tank (203) through the first gas pipe (401), the second gas pipe (402) and the gas spraying pipe (410), air reacts with a reagent under the action of the stirring blade (210) to generate bubbles, and ash in ore pulp is adsorbed on the bubbles;
step four: when the sliding end (309) moves towards the triangular prism (208), air bubbles are scraped by the scraping rod (406), and when the scraping rod (406) reaches the driving surface of the triangular prism (208), the fourth sliding rod (405) slides into the first connecting rod (403), so that the air bubbles are scraped into the flotation tank (206);
step five: when the sliding end (309) moves to the collecting box (6), the air nozzle of the air nozzle pipe (410) is sealed with the collecting box (6), when the air nozzle reaches the first air inlet, and when the first air inlet is arranged in the air nozzle, air enters the collecting box (6), so that the pressure in the collecting box (6) is increased, ore pulp in the collecting box (6) is conveyed into the conveying box (602) through the first pipeline (601), and further flows onto the inclined plate (802) through the second pipeline (603) to naturally slide;
step six: shooting real-time data into an electrical software cabinet (112) through an industrial camera (109), analyzing the data through a floating fine detection unit (9), and adding a quantitative reagent into ore pulp through a conveying pipe at the bottom of a system control reagent tank (205) if ash residues are detected after the floating fine detection unit (9) detects the data, and detecting the next time when an air jet pipe (410) passes through another collecting box (6);
step seven: the dust collector (804) is used for sucking residual ore pulp after detection in the observation groove (801) so as to facilitate the next examination;
step eight: when the sliding end (309) slides left and right, the first rotating shaft (502) is driven to rotate in the fixed sleeve (5) by the acting force of water on the fan blades (503), so that the ore pulp in the mixing tank (203) is further mixed.
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| CN202210446257.4A CN114935573B (en) | 2022-04-26 | 2022-04-26 | Quick monitoring device of coal ash analyzer and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210446257.4A CN114935573B (en) | 2022-04-26 | 2022-04-26 | Quick monitoring device of coal ash analyzer and application method thereof |
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| CN114935573B true CN114935573B (en) | 2023-08-29 |
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| CN2280291Y (en) * | 1996-06-18 | 1998-04-29 | 武秉哲 | Quick monitoring device of instrument for analysing ash content of coal |
| CN105950238A (en) * | 2016-07-18 | 2016-09-21 | 中国矿业大学(北京) | System for preparing coal water slurry |
| CN110586338A (en) * | 2019-09-02 | 2019-12-20 | 江苏仕能机械设备有限公司 | On-line visual flotation system detector for flotation dosing control |
| CN210045413U (en) * | 2019-06-06 | 2020-02-11 | 江苏仕能机械设备有限公司 | On-line visual pulp detector for flotation dosing control |
| CN211217132U (en) * | 2019-11-06 | 2020-08-11 | 山东科技大学 | A scraper blade structure for mineral flotation |
| CN212134527U (en) * | 2020-06-02 | 2020-12-11 | 滕州景控机电设备有限公司 | Coal ash content measuring device |
| CN113075207A (en) * | 2021-03-22 | 2021-07-06 | 江苏仕能工业技术有限公司 | AI online vision ore pulp detection device |
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2022
- 2022-04-26 CN CN202210446257.4A patent/CN114935573B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2280291Y (en) * | 1996-06-18 | 1998-04-29 | 武秉哲 | Quick monitoring device of instrument for analysing ash content of coal |
| CN105950238A (en) * | 2016-07-18 | 2016-09-21 | 中国矿业大学(北京) | System for preparing coal water slurry |
| CN210045413U (en) * | 2019-06-06 | 2020-02-11 | 江苏仕能机械设备有限公司 | On-line visual pulp detector for flotation dosing control |
| CN110586338A (en) * | 2019-09-02 | 2019-12-20 | 江苏仕能机械设备有限公司 | On-line visual flotation system detector for flotation dosing control |
| CN211217132U (en) * | 2019-11-06 | 2020-08-11 | 山东科技大学 | A scraper blade structure for mineral flotation |
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| CN113075207A (en) * | 2021-03-22 | 2021-07-06 | 江苏仕能工业技术有限公司 | AI online vision ore pulp detection device |
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| CN114935573A (en) | 2022-08-23 |
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