CN210042223U - Vertical bull winding automation equipment - Google Patents
Vertical bull winding automation equipment Download PDFInfo
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- CN210042223U CN210042223U CN201921129421.9U CN201921129421U CN210042223U CN 210042223 U CN210042223 U CN 210042223U CN 201921129421 U CN201921129421 U CN 201921129421U CN 210042223 U CN210042223 U CN 210042223U
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Abstract
The utility model relates to a vertical multi-head winding automation device; the winding device can be rotatably arranged on the frame along a certain dividing angle, the winding device is provided with a plurality of winding stations, and the demoulding device, the wire bending device, the material taking device and the heating device are sequentially distributed at the plurality of winding stations along the rotating direction of the winding device; the beneficial effects of the utility model embody: can satisfy current most voice coil loudspeaker voice coil wire winding, the bull circulation is around can greatly promoting output to the automatic reason line of receipts of equipment reduces the cost of labor, has guaranteed the quality under the prerequisite that promotes output, compares unipolar spooling equipment and decomposes its action, increases the circulation function of ideal balance function realization, adopts balance mechanism to store the voice coil loudspeaker voice coil of reason line, and the storage stick of full material can simply be torn open, can the multiple model equipment of effective adaptation.
Description
Technical Field
The utility model relates to a winding machine, in particular to a vertical multi-head winding automation device which integrates the functions of voice coil winding, wire arrangement, balance and the like.
Background
In the production industry of current voice coil loudspeaker voice coil, six spool coiling machines wind through the mode of line winding, the production efficiency of this kind of model is although higher, but its voice coil loudspeaker voice coil quality of winding out is not up to standard, and in order to improve the production quality of voice coil loudspeaker voice coil, can adopt unipolar axle to wind the coiling machine at present, but its production efficiency is low, can not the closing, it needs artifical reason line to wind good voice coil loudspeaker voice coil now, secondly, traditional coiling machine storage mechanism stores the voice coil loudspeaker voice coil end of reason line more in disorder, can't accomplish the butt joint with other equipment, the storing stick can't be taken out, low efficiency, it is low to get the material security on equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems, the present invention aims to provide a winding machine, in particular to a vertical multi-head winding automation device integrating multiple functions such as voice coil winding, wire arrangement, and balance.
Realize above-mentioned purpose, the utility model discloses a technical scheme be: the utility model provides a vertical bull winding automation equipment, is including installing winding device, shedder, curved traditional thread binding putting, extracting device and the heating device in the frame respectively, winding device can follow certain division angle install with rotating in the frame, winding device is provided with a plurality of wire winding station, shedder the curved traditional thread binding putting extracting device reaches heating device follows winding device's direction of rotation distributes in proper order in its a plurality of wire winding station department.
Wherein, winding device includes rotary mechanism and a plurality of wire winding mechanism, rotary mechanism provides to rotate power ground and connects respectively in a plurality of wire winding mechanism, rotary mechanism is including rotating motor and carousel, the rotation electricity provide rotate power with the carousel transmission is connected, the carousel rotationally installs in the frame, a plurality of wire winding mechanism set up respectively in the carousel, wire winding mechanism all include the mounting disc with set up in wire winding die head on the mounting disc, the mounting disc is provided with the motor, through the motor provides power and makes wire winding die head rotates.
The two sides of the winding die head are respectively provided with a wire hanging raised head, and the wire hanging raised heads are fixedly arranged on the mounting disc.
The demolding device comprises a positioning mechanism and a wire shearing mechanism which are respectively installed on the installation frame, the positioning mechanism is provided with a guide shaft and a main shaft, the guide shaft is in transmission connection with the main shaft through a belt wheel, the main shaft is arranged on the opposite side of the winding device and is in coaxial alignment connection with a winding die head on the winding device, and the wire shearing mechanism is arranged above the main shaft.
The wire cutting mechanism comprises a positioning plate, a sliding rail, a sliding block, a transmission plate and a wire cutting head, the positioning plate is fixedly installed on the mounting frame, the sliding rail is installed on the positioning plate in the direction perpendicular to the horizontal plane, the transmission plate is installed on the sliding rail in a sliding mode through the sliding block, and the wire cutting head is arranged below the transmission plate in a telescopic mode through a transmission shaft.
The wire bending device comprises a rotary head, a first wire clamping assembly and a second wire clamping assembly, wherein the rotary head, the first wire clamping assembly and the second wire clamping assembly are respectively installed on a fixed seat, the rotary head is rotatably arranged on the opposite side of the winding device through a transmission set, the rotary head is provided with a rotating shaft, the rotating shaft is connected with the transmission set in a transmission mode, the first wire clamping assembly comprises a fixed plate and a first clamping jaw installed on the fixed plate, the fixed plate is fixedly installed on the rotary head, the second wire clamping assembly comprises a rotating plate and a second clamping jaw installed on the rotating plate, and the rotating plate is rotatably installed on the rotating shaft.
The material taking device comprises a material taking mechanism and a swinging disc mechanism, the material taking mechanism comprises a rotating assembly arranged on the base and a material taking clamping jaw arranged on the rotating assembly, the material taking clamping jaw can rotationally follow the winding device through the rotating assembly to rotate to the swinging disc mechanism, and the material taking clamping jaw is located on the opposite side of the winding device.
The swinging disc mechanism comprises a swinging disc and a cam divider, the swinging disc is mounted on the cam divider and is driven by the cam divider to rotate the swinging disc at certain intervals, and the swinging disc is provided with a plurality of detachable material storage rods which are distributed on the swinging disc in an axle array manner.
The rack is provided with a storage frame, and the storage frame is provided with a plurality of mounting grooves matched with the storage rods.
Wherein, heating mechanism includes that first heating is robbed and second heating is robbed, first heating robbed set up in one side of winding device, second heating robbed set up in one side of shedder.
The beneficial effects of the utility model embody: the utility model aims at providing a vertical bull winding automation equipment, can satisfy current most voice coil loudspeaker voice coil wire winding, the bull circulation is around can greatly promoting output, and the automatic line that arranges of receipts of equipment reduces the cost of labor, the quality has been guaranteed under the prerequisite that promotes output, compare unipolar spooling equipment and decompose its action, increase the ideal balance function and realize circulation function, adopt balance mechanism to store the voice coil loudspeaker voice coil of arranging the line, the storage stick of full material can simply tear out, can effective multiple model equipment of adaptation.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a top view of the overall structure of the present invention.
FIG. 3 is a schematic structural view of the winding device of the present invention
Fig. 4 is a schematic structural view of the demolding device of the present invention.
Fig. 5 is a schematic structural view of the wire bending device of the present invention.
Fig. 6 is a schematic structural view of the material taking device of the present invention.
Reference is made to the accompanying drawings in which:
1-a frame; 2-a winding device; 3-a demoulding device; 4-a wire bending device; 5-a material taking device; 6-a heating device; 7-a rotating mechanism; 8-a winding mechanism; 9-rotating the motor; 10-a turntable; 11-mounting a disc; 12-a winding die head; 13-hanging a thread raised head; 14-a positioning mechanism; 15-a thread trimming mechanism; 16-a guide shaft; 17-a main shaft; 18-a positioning plate; 19-a slide rail; 20-a slide block; 21-a drive plate; 22-cutting thread ends; 23-a fixed seat; 24-a first wire clamping assembly; 25-a second wire clamping assembly; 26-a rotating shaft; 27-a fixing plate; 28-a first jaw; 29-a rotating plate; 30-a second jaw; 31-a thread taking mechanism; 32-a wobble plate mechanism; 33-a rotating assembly; 34-a take-off jaw; 35-a wobble plate; 36-a cam divider; 37-a storage bar; 38-stock frame; 39-mounting grooves; 40-first heating gun; 41-second heating gun; 42-a mounting frame; 43-turn round.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings:
as shown in fig. 1-6, a vertical multi-head winding automation device includes a winding device 2, a demolding device 3, a wire bending device 4, a material taking device 5 and a heating device 6, which are respectively installed on a frame 1, wherein the winding device 2 can be rotatably installed on the frame 1 along a certain dividing angle, the winding device 2 is provided with a plurality of winding stations, and the demolding device 3, the wire bending device 4, the material taking device 5 and the heating device 6 are sequentially distributed at the plurality of winding stations along the rotation direction of the winding device 2.
Wherein, winding device 2 includes rotary mechanism 7 and a plurality of wire winding mechanism 8, rotary mechanism 7 provides to rotate power ground and connects respectively in a plurality of wire winding mechanism 8, rotary mechanism 7 is including rotating motor 9 and carousel 10, the rotation electricity provide to rotate power with carousel 10 transmission is connected, carousel 10 rotationally installs in frame 1, a plurality of wire winding mechanism 8 set up respectively in carousel 10, wire winding mechanism 8 all include the mounting disc 11 with set up in wire winding die head 12 on the mounting disc 11, the mounting disc 11 is provided with the motor, through the motor provides power and makes wire winding die head 12 rotates.
The two sides of the winding die head 12 are respectively provided with a wire hanging raised head 13, and the wire hanging raised heads 13 are fixedly mounted on the mounting disc 11.
The demolding device 3 comprises a positioning mechanism 14 and a trimming mechanism 15 which are respectively installed on an installation frame 42, the positioning mechanism 14 is provided with a guide shaft 16 and a main shaft 17, the guide shaft 16 is in transmission connection with the main shaft 17 through a belt wheel, the main shaft 17 is arranged on the opposite side of the winding device 2 and is coaxially aligned with a winding die head 12 on the winding device 2, and the trimming mechanism 15 is arranged above the main shaft 17.
The thread trimming mechanism 15 includes a positioning plate 18, a slide rail 19, a slider 20, a transmission plate 21 and a trimming head 22, the positioning plate 18 is fixedly mounted on the mounting frame 42, the slide rail 19 is mounted on the positioning plate 18 in a direction perpendicular to a horizontal plane, the transmission plate 21 is slidably mounted on the slide rail 19 through the slider 20, and the trimming head 22 is telescopically disposed below the transmission plate 21 through a transmission shaft.
The wire bending device 4 comprises a rotating head 43, a first wire clamping assembly 24 and a second wire clamping assembly 25 which are respectively installed on a fixed seat 23, the rotating head 43 is rotatably arranged on the opposite side of the winding device 2 through a transmission set, the rotating head 43 is provided with a rotating shaft 26, the rotating shaft 26 is in transmission connection with the transmission set, the first wire clamping assembly 24 comprises a fixed plate 27 and a first clamping jaw 28 installed on the fixed plate 27, the fixed plate 27 is fixedly installed on the rotating head 43, the second wire clamping assembly 25 comprises a rotating plate 29 and a second clamping jaw 30 installed on the rotating plate 29, and the rotating plate 29 is rotatably installed on the rotating shaft 26.
Wherein, extracting device 5 is including getting line mechanism 31 and balance mechanism 32, get line mechanism 31 including set up rotating assembly 33 on the frame and set up in get clamping jaw 34 on rotating assembly 33, get clamping jaw 34 through rotating assembly 33 rotationally follow winding device 2 is rotatory to on the balance mechanism 32, get clamping jaw 34 and be located winding device 2's contralateral.
The swinging plate mechanism 32 comprises a swinging plate 35 and a cam divider 36, the swinging plate 35 is mounted on the cam divider 36, the cam divider 36 is driven to rotate the swinging plate 35 intermittently, the swinging plate 35 is provided with a plurality of detachable material storage rods 37, and the material storage rods 37 are distributed on the swinging plate 35 in an axial array manner.
Wherein, frame 1 is provided with storage frame 38, storage frame 38 is provided with a plurality of and storage rod 37 matched with mounting groove 39.
Wherein, heating device 6 includes first heating and snatchs 40 and second heating and snatchs 41, first heating snatchs 40 set up in one side of coiling device 2, second heating snatchs 41 set up in one side of shedder 3.
The utility model relates to a vertical bull wire winding automation equipment, winding device 2 include rotary mechanism 7 with set up respectively in four wire winding mechanisms 8 on the rotary mechanism 7, these four wire winding mechanisms 8 are the mutual symmetric distribution of cross in rotary mechanism 7 is last to be in four stations of different processes respectively, rotation through rotary mechanism 7 makes each wire winding mechanism 8 carry out corresponding manufacturing procedure in shedder 3, wire bending device 4, extracting device 5 and the heating device 6 respectively in proper order, describe from the process initial point, when the process begins, be located the first heating and rob winding die head 12 on 40, rob 40 by first heating and heat, make winding die head 12 reach the temperature that melts the enameled wire glue film, do preparation for next station, make its hot coil that bonds can not scatter.
After the heating is finished, the rotating mechanism 7 rotates, the winding die head 12 which is completely heated is rotated to the demoulding device 3, the main shaft 17 on the positioning mechanism 14 is in coaxial butt joint with the winding die head 12 through the transmission of the positioning mechanism 14, the guiding and positioning are realized, the wire is fed by the wire feeding machine, the winding die head 12 rotates to carry out main winding, the main shaft 17 at the station carries out winding together with follow-up movement, the copper wire is fed out from the wire feeding machine, the wire shaft moves forwards and backwards uniformly through the wire arranging mechanism and is matched with the winding main shaft 17 to move together to uniformly distribute the copper wire on the winding die head 12, after the winding process is finished, the wire shearing mechanism 15 descends to carry out wire shearing, specifically, the transmission plate 21 descends from the slide rail 19 through the slide block 20, the wire shearing head 22 extends to the voice coil of the wound wire through the transmission shaft to carry out wire shearing, the wire head is sheared and separated from, and sending the winding die head 12 with the wound wire to the wire bending device 4 for the next process.
After the winding die head 12 with the voice coil enters the winding mechanism, the first clamping jaw 28 clamps the end of the voice coil on one side, meanwhile, the rotary head 43 drives the rotary shaft 26 to rotate through the transmission set, so that the rotary plate 29 is driven to rotate through the rotary shaft 26, the second clamping jaw 30 rotates to the other side of the voice coil along with the rotary plate 29, then the second clamping jaw 30 clamps the end of the voice coil on the other side, the operation is rotated again, the second clamping jaw 30 clamps and bends the end of the voice coil on the other side to one side of the first clamping jaw 28, the winding process is completed, at the moment, the first clamping jaw 28 and the second clamping jaw 30 loosen the end of the voice coil, and the rotary mechanism 7 rotates again to send the voice coil and the winding die head 12 which are finished winding into the taking device 5.
After entering the voice coil of the material taking device 5, the material taking mechanism clamps the voice coil by the material taking clamping jaws 34, and rotates the whole material taking clamping jaws 34 by 90 degrees by the rotating assembly 33, so that the material taking clamping jaws 34 move to the swinging plate mechanism 32, the material taking clamping jaws 34 place the voice coil on the material storage rod 37 arranged on the swinging plate 35, when the current material storage rod 37 is full of the voice coil, the swinging plate 35 rotates intermittently by the cam divider 36, so that the subsequent empty material storage rod 37 replaces the full-load material storage rod 37 to continue uninterrupted material storage, wherein the material storage rod 37 of the swinging plate 35 can be simply disassembled and assembled, when the material storage rod 37 of the swinging plate 35 is full of the voice coil, the material storage rod 37 can be discharged and placed in the material storage frame 38 arranged on the rack 1, the full-load material storage rods 37 are sequentially clamped into the clamping grooves of the material storage frame 38 to be stored and collated, a plurality of mounting bosses for positioning the material storage rods are arranged on the swinging plate 35, at that time, the no-load material storage rod 37 can be replaced in the mounting boss in the swinging disc 35 for circular material storage, and the whole production process is completed.
The above, it is only the preferred embodiment of the present invention, not right the technical scope of the present invention makes any restriction, the technical personnel of the industry, under this technical scheme's enlightenment, can do some deformation and modification, all the basis the utility model discloses a technical essence is to any modification, the equivalent change and the modification of the above embodiment do, all still belong to the technical scheme's scope of the present invention.
Claims (10)
1. The utility model provides a vertical bull winding automation equipment which characterized in that: the winding device can be rotatably arranged on the frame along a certain dividing angle, the winding device is provided with a plurality of winding stations, and the demoulding device, the wire bending device, the material taking device and the heating device are sequentially distributed on the plurality of winding stations along the rotating direction of the winding device.
2. The vertical multi-head wire-winding automation device according to claim 1, characterized in that: winding device includes rotary mechanism and a plurality of wire winding mechanism, rotary mechanism provides to rotate power ground and connects respectively in a plurality of wire winding mechanism, rotary mechanism is including rotating motor and carousel, the rotation electricity provide rotate power with the carousel transmission is connected, the carousel rotationally installs in the frame, a plurality of wire winding mechanism set up respectively in the carousel, wire winding mechanism all include the mounting disc with set up in wire winding die head on the mounting disc, the mounting disc is provided with the motor, through the motor provides power and makes wire winding die head rotates.
3. The vertical multi-head wire-winding automation device according to claim 2, characterized in that: and wire hanging raised heads are respectively arranged on two sides of the winding die head and fixedly arranged on the mounting disc.
4. The vertical multi-head wire-winding automation device according to claim 1, characterized in that: the demoulding device comprises a positioning mechanism and a trimming mechanism which are respectively installed on the installation frame, the positioning mechanism is provided with a guide shaft and a main shaft, the guide shaft is connected with the main shaft through a belt wheel in a transmission manner, the main shaft is arranged on the opposite side of the winding device and is coaxially aligned and connected with a winding die head on the winding device, and the trimming mechanism is arranged above the main shaft.
5. The vertical multi-head wire-winding automation device according to claim 4, characterized in that: the trimming mechanism comprises a positioning plate, a sliding rail, a sliding block, a transmission plate and a trimming head, wherein the positioning plate is fixedly installed on the mounting frame, the sliding rail is installed on the positioning plate in the direction perpendicular to the horizontal plane, the transmission plate is installed on the sliding rail in a sliding mode through the sliding block, and the trimming head is arranged below the transmission plate in a telescopic mode through a transmission shaft.
6. The vertical multi-head wire-winding automation device according to claim 1, characterized in that: the wire bending device comprises a rotary head, a first wire clamping assembly and a second wire clamping assembly which are respectively installed on a fixed seat, the rotary head is rotatably arranged on the opposite side of the winding device through a transmission group, the rotary head is provided with a rotating shaft, the rotating shaft is in transmission connection with the transmission group, the first wire clamping assembly comprises a fixed plate and a first clamping jaw installed on the fixed plate, the fixed plate is fixedly installed on the rotary head, the second wire clamping assembly comprises a rotating plate and a second clamping jaw installed on the rotating plate, and the rotating plate is rotatably installed on the rotating shaft.
7. The vertical multi-head wire-winding automation device according to claim 1, characterized in that: the material taking device comprises a wire taking mechanism and a swinging disc mechanism, the wire taking mechanism comprises a rotating assembly arranged on the base and a material taking clamping jaw arranged on the rotating assembly, the material taking clamping jaw is rotationally driven by the rotating assembly to rotate to the swinging disc mechanism, and the material taking clamping jaw is positioned on the opposite side of the wire winding device.
8. The vertical multi-head wire-winding automation device according to claim 7, characterized in that: the swinging disc mechanism comprises a swinging disc and a cam divider, the swinging disc is mounted on the cam divider and is driven by the cam divider to rotate the swinging disc at certain intervals, and the swinging disc is provided with a plurality of detachable material storage rods which are distributed on the swinging disc in an axle array manner.
9. The vertical multi-head wire-winding automation device according to claim 1, characterized in that: the frame is provided with the storage frame, the storage frame is provided with a plurality of and storage rod matched with mounting groove.
10. The vertical multi-head wire-winding automation device according to claim 1, characterized in that: heating device includes that first heating is robbed and second heating is robbed, first heating robbed set up in one side of winding device, second heating robbed set up in one side of shedder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921129421.9U CN210042223U (en) | 2019-07-18 | 2019-07-18 | Vertical bull winding automation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921129421.9U CN210042223U (en) | 2019-07-18 | 2019-07-18 | Vertical bull winding automation equipment |
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| Publication Number | Publication Date |
|---|---|
| CN210042223U true CN210042223U (en) | 2020-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921129421.9U Active CN210042223U (en) | 2019-07-18 | 2019-07-18 | Vertical bull winding automation equipment |
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| CN (1) | CN210042223U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110267190A (en) * | 2019-07-18 | 2019-09-20 | 东莞市纳声电子设备科技有限公司 | A kind of vertical multi-head coiling automation equipment |
-
2019
- 2019-07-18 CN CN201921129421.9U patent/CN210042223U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110267190A (en) * | 2019-07-18 | 2019-09-20 | 东莞市纳声电子设备科技有限公司 | A kind of vertical multi-head coiling automation equipment |
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