CN109080101A - A kind of wood moulding wire rod facility and production method - Google Patents
A kind of wood moulding wire rod facility and production method Download PDFInfo
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- CN109080101A CN109080101A CN201810998186.2A CN201810998186A CN109080101A CN 109080101 A CN109080101 A CN 109080101A CN 201810998186 A CN201810998186 A CN 201810998186A CN 109080101 A CN109080101 A CN 109080101A
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- 239000002023 wood Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000000465 moulding Methods 0.000 title claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 119
- 238000001816 cooling Methods 0.000 claims abstract description 103
- 238000001125 extrusion Methods 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 230000008676 import Effects 0.000 claims abstract description 4
- 208000032765 Device extrusion Diseases 0.000 claims abstract description 3
- 238000004804 winding Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 8
- 230000008859 change Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000001360 synchronised effect Effects 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 229920003225 polyurethane elastomer Polymers 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- -1 timber processing Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/731—Filamentary material, i.e. comprised of a single element, e.g. filaments, strands, threads, fibres
Abstract
It includes extrusion device, cooling device, wire storage device and two groups of subsidiary engine groups that the present invention, which provides a kind of wood moulding wire rod facility and production method, production equipment, and subsidiary engine group includes traction device, cutter device and wrap-up；Extrusion device includes extruder, and the extrusion installation one of extruder goes out two and squeezes out head；One go out two squeeze out heads include sprue insert, runner insert and two extrusion inserts；The sprue outlet of sprue insert is connect with two runner imports of runner insert, and the extrusion channel that two runners outlet of runner insert squeezes out insert with two respectively is connect；Wire storage device is provided with line storage wheel group corresponding with the two strand materials squeezed out；Two groups of subsidiary engine groups are respectively corresponded with the two strand materials squeezed out.For wood moulding feed liquid of the present invention after extrusion device extrusion, wire rod is successively wound into disk through the completion of cooling device, wire storage device, traction device, cutter device and wrap-up.The present invention realizes that two strand materials are wound simultaneously, improves production efficiency.
Description
Technical field
The invention belongs to wood moulding wire rod extrusion equipment technical field, it is related to a kind of wood moulding wire rod facility and producer
Method.
Background technique
Currently, the not no dedicated extrusion equipment and production line of Wood-plastic material in the market, each production line and equipment make
With being used for reference from some existing plastic extrusion production lines.Existing production line is mainly that sub-thread wire rod squeezes currently on the market
Out, production line production efficiency is low, is unable to satisfy the big wood moulding wire rod market of demand.
Summary of the invention
Aiming at the problems existing in the prior art, the present invention provides a kind of wood moulding wire rod facility and production method, real
Existing two strand materials are wound simultaneously, improve production efficiency.
The present invention is to be achieved through the following technical solutions:
A kind of wood moulding wire rod facility, including extrusion device, cooling device, wire storage device and two groups of subsidiary engine groups, subsidiary engine
Group includes traction device, cutter device and wrap-up；
Extrusion device includes extruder, and the extrusion installation one of extruder goes out two and squeezes out head；One, which goes out two, squeezes out head packet
Include sprue insert, runner insert and two extrusion inserts；The sprue outlet and the two of runner insert of sprue insert
A runner import connection, the extrusion channel that two runners outlet of runner insert squeezes out insert with two respectively are connect；
One, which goes out two, squeezes out head housing equipped with a heating coil；
Cooling device includes cooling trough, the water cooling for extrusion of wire；The first guiding of installation sheave, is used in cooling trough
It is oriented in the wire rod to extrusion；Cooling trough tail end is provided with fan interface, the blowing mouth and blower on fan interface
Air outlet connection, for carrying out air-cooled drying to the wire rod after water cooling；
Wire storage device includes storage rack, and storage rack two sides are provided with line storage wheel corresponding with the two strand materials squeezed out
Group；
Two groups of subsidiary engine groups are respectively corresponded with the two strand materials squeezed out, and wood moulding feed liquid is after extrusion device extrusion, and wire rod is successively
Disk is wound into through the completion of cooling device, wire storage device, traction device, cutter device and wrap-up.
Preferably, one go out two squeeze out heads further include sprue fixed block and runner fixed block；Sprue fixed block is set
It sets in the periphery of sprue insert and runner insert, for sprue insert and runner insert to be fixed together；
The installation groove for being embedded in runner insert and the installation groove for being embedded in extrusion insert are provided on runner fixed block.
Further, fixed block stream there are two settings is located between runner insert and extrusion insert on runner fixed block
Road, the extrusion channel that two runners of runner insert squeeze out insert with two are respectively communicated with by two fixed block runners.
Preferably, cooling trough includes that the first segment cooling trough set gradually and second segment cooling trough, first segment are cold
But sink carries out wire rod using warm water tentatively cooling, and second segment cooling trough carries out secondary cooling to wire rod using cold water.
Preferably, line storage wheel group includes the first line storage wheel and the second line storage wheel that front and back is oppositely arranged, and opposite up and down
The third line storage wheel and the 4th line storage wheel of setting.
Further, the first line storage wheel position is corresponding with the wire position come out from second segment cooling trough, the second storage line
The position of wheel is corresponding with the wire position come out from the 4th line storage wheel.
Further, fixed ring is used in the end of the first line storage wheel, the second line storage wheel, third line storage wheel and the 4th line storage wheel
Positioning.
Further, the diameter of third line storage wheel and the 4th line storage wheel is 80-120mm, length 200-300mm.
It preferably, further include integrated machine support, two groups of subsidiary engine groups are separately mounted to the two sides of integrated machine support, cutter device
The front end of wrap-up is maked somebody a mere figurehead with traction device.
A kind of wood moulding wire production method, based on the production equipment, and cooling trough includes successively setting from front to back
The first segment cooling trough and second segment cooling trough set；Include the following steps:
Step 1, squeeze out operating condition: after the completion of extruder mixing, melting charge flow through one go out two squeeze out head extrusions after, squeeze out
Two strand materials enter cooling device under the guidance of guiding sheave；
Step 2, cooling operating condition: wire rod carries out first segment cooling in 40-50 DEG C of warm water of first segment cooling trough, cooling
Secondary cooling is carried out by 20-30 DEG C of cold water in second segment cooling trough afterwards, most dries up through blowing mouth, is stored up into wire storage device afterwards
Line；
Step 3, storage line operating condition: wire storage device carries out storage line, and the subsidiary engine with traction winding cutting function is entered after storage line
Group is wound；
Step 4, wind operating condition: after the completion of cooling storage line, two strand materials of left and right are carried out by the cutting machine of left and right infrared respectively
Cutting is counted, final two strands material, which synchronizes, is wound into disk.
Compared with prior art, the invention has the following beneficial technical effects:
One wood moulding feed liquid is divided into two strands, to once squeeze out in production line by setting runner insert by the present invention
Two strand materials, then by the way that line storage wheel group corresponding with two strand materials and subsidiary engine group is arranged, realize synchronous cooling and storage line, most
It is cut by traction and realizes synchronous winding, relative to existing sub-thread wire rod production line, production efficiency is improved from source, fitted
Together in wood moulding wire production workshop.The installation process of this production line is operated without professional.
Further, there are two fixed block runners for setting on runner fixed block, are realized using the two fixed block runners
Two runners of runner insert are respectively communicated with two extrusion channels, on the one hand this set is that can shorten extrusion edge
The length of block reduces its manufacture difficulty；On the other hand, it can prevent due to directly being contacted between runner insert and extrusion insert
And the two being likely to result in is adhered problem, convenient for squeezing out insert dismounting and change or maintenance.
Further, cooling trough is distinguished two sections, first carries out carrying out cold water cooling after warm water is cooling again, it is ensured that line
Material is cooling uniformly, avoids the wire rod inhomogeneous cooling as caused by the cooling of direct cold water even and its caused wire rod damage problem.
Further, the first line storage wheel position is corresponding with the wire position come out from second segment cooling trough, the second storage line
The position of wheel is corresponding with the wire position come out from the 4th line storage wheel, it is ensured that wire rod does not occur curved in the lateral direction
Folding, avoiding wire rod, deformation occurs, guarantees wire quality.
Further, storage line wheel end is positioned with fixed ring, it is ensured that storage line process does not misplace.
Further, the size of third line storage wheel and the 4th line storage wheel is greatly reduced relative to existing line storage wheel, therefore,
It may be mounted on storage rack, storage rack is placed directly on ground, is not needed as storage line wheel carrier exists in the prior art
Very high position, wire storage device small volume easier for installation and of the invention, meet ten meters of storage lines requirement simultaneously,
Also a save space occupied.
Further, common subsidiary engine is small in size but single machine is arranged, and space occupied is big, and mutual cooperation needs constantly
Adjustment, it is inconvenient for use, and the subsidiary engine of small size is concentrated on phase interworking on integrated machine support using the scheme of all-in-one machine by the present invention
Setting is closed, realizes the efficient cooperation of production line, while reducing space occupied.Cutter device and traction device position are maked somebody a mere figurehead into receipts
Winding apparatus front end decreases the problem of wire rod distraction procedure track complexity while reducing space occupied.It is raw in the present invention
Each subsidiary engine structure of producing line is simple, easy to operate easy to learn.
One wood moulding feed liquid is divided into two strands, thus primary in production line by wood moulding wire production method of the present invention
Two strand materials are squeezed out, then by line storage wheel group corresponding with two strand materials and subsidiary engine group, realize synchronous cooling and storage line, most
It is cut by traction and realizes synchronous winding, production efficiency is improved from source.Meanwhile by cooling trough distinguish two sections, it is advanced
It is cooling that cold water is carried out again after row warm water is cooling, it is ensured that wire rod is cooling uniformly, avoids the line as caused by the cooling of direct cold water
Material inhomogeneous cooling is even and its caused wire rod damage problem.
Detailed description of the invention
Fig. 1 is production line schematic diagram of the present invention.
Fig. 2 is that the present invention one goes out two extrusion handpiece structure schematic diagrames.
Fig. 3 is cooling device structural schematic diagram of the present invention, wherein (a) is top view, (b) is main view.
Fig. 4 is wire storage device structural schematic diagram of the present invention.
Fig. 5 is integrative machine structural schematic diagram of the present invention, wherein (a) is left view, (b) is main view.
Fig. 6 is traction device structural schematic diagram of the present invention.
Fig. 7 is cutter device structural schematic diagram of the present invention.
Fig. 8 is wrap-up structural schematic diagram of the present invention.
In figure: extrusion device 10, sprue insert 11, runner insert 13, sprue fixed block 12, runner fixed block
14, insert 15 is squeezed out, cooling device 20, first is oriented to sheave 21, water inlet 22, fan interface 23, second are oriented to sheave 24, the
One sheave frame 25, sink bracket 26, the second sheave frame 27, wire storage device 30, storage rack 31, the first line storage wheel 321, the second storage line
Wheel 322, third line storage wheel 323, the 4th line storage wheel 324, fixed ring 33, integrative machine 40, integrated machine support 45, wrap-up
41, closed reel 411, winding bar 412, gripping block 413, traction device 42, pressure regulator valve 421, first motor 422, active traction roller
4231, a driven rubber roller 4232, gear 424, traction roller fixed frame 425, cutter device 43, the second motor 431, crank block machine
Structure 432, cutting blade 433, winding guiding sheave 44.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, described to be explanation of the invention rather than limit
It is fixed.
Mainly from the increase of extrusion of wire number of share of stock, two can once be squeezed out by designing and manufacturing one for design of the invention
The production line of stock wood moulding wire rod.As shown in Figure 1, wood moulding wire rod facility of the present invention, including extrusion device 10, cooling
Device 20, wire storage device 30 and integrative machine 40.
Extrusion device 10 selects single screw extrusion machine, and the extrusion installation one of single screw extrusion machine goes out two and squeezes out head.Such as
Shown in Fig. 2, one to go out two extrusion heads include that sprue insert 11, runner insert 13, sprue fixed block 12, runner are fixed
Block 14 squeezes out insert 15；Runner there are two being set in runner insert 13, and it is correspondingly arranged two extrusion inserts 15, sprue
The sprue outlet of insert 11 connects with two runner imports of runner insert 13, two runners of runner insert 13
The extrusion channel that outlet squeezes out insert 15 with two respectively connects.The setting of sprue fixed block 12 is in sprue insert 11 and shunts
Sprue insert 11 and runner insert 13 are fixed together by the periphery of road insert 13；It is set on runner fixed block 14
It is equipped with the installation groove for being embedded in runner insert 13 and the installation groove for being embedded in extrusion insert 15.In the present embodiment,
It is located at runner insert 13 on runner fixed block 14 and squeezes out between insert 15 setting there are two fixed block runner, this is two fixed
The extrusion channel that two runners of runner insert 13 squeeze out insert 15 with two respectively is connected to by block runner, this set one
Aspect is can to shorten the length for squeezing out insert 15, reduces its manufacture difficulty；On the other hand, it can prevent due to runner insert
The two that may cause directly is contacted between 13 and extrusion insert 15 and is adhered problem, and insert 15 is squeezed out if the two is adhered very
Difficult dismounting and change or maintenance.In the present embodiment, two runners in runner insert 13 are symmetrically distributed in sprue insert
The two sides of sprue axis on 11, and runner axis and sprue axis are in a certain angle, squeeze out extrusion channel in insert 15
Axis is parallel with sprue axis, and the distance between two extrusion channels are 26mm or more, are at a distance sufficiently large, can prevent two
Interference is adhered between strand material.A heating coil, heater wire are arranged with outside sprue fixed block 12 and runner fixed block 14
Circle setting one, while two runners are heated, cost greatly reduces.
Melting radwood is squeezed out through single screw extrusion machine to sprue insert 11, is branched to two through runner insert 13 and is squeezed
Insert 15 out, after extrusion, into cooling device 20.
As shown in Figure 3, it is contemplated that the cooling of two strand materials is uniform after extrusion, and the cooling trough in cooling device 20 is divided into
Two sections.First segment cooling trough tentatively cool down to wire rod using 40-50 DEG C of warm water, and second segment cooling trough is 20-30
DEG C cold water carry out secondary cooling, first segment cooling trough and second segment cooling trough bottom are equipped with water inlet 22 and water outlet.
To guarantee not interfere during two strand materials are cooling, multiple groups are installed in first segment cooling trough and second segment cooling trough
First guiding sheave 21 is oriented to, and the first guiding sheave 21 is mounted on sink bracket 26 by the first sheave frame 25.?
The tail end of two-step cooling sink is provided with fan interface 23, and the air outlet connection of blowing mouth and blower on fan interface 23 is used
It is dried in the wire rod after water cooling, in order to the collection in later period.The second guiding sheave is also set up after fan interface 23
24, the second guiding sheave 24 is mounted on fan interface 23 by the second sheave frame 27, is oriented to wire rod, so that wire rod is certainly
It squeezes out insert 15 to the second and is oriented to the coaxial apart from inner axis of sheave 24, i.e., any bending does not occur for wire rod, to avoid wire rod change
Shape.Both threads material enters the cooling of first segment cooling trough under the guidance of guiding sheave 21, enters second after the completion of warm water is cooling
Section cooling trough is cooling, finally air-dries again, enters wire storage device 30 under the second guiding 24 guiding role of sheave.
As shown in figs. 1 and 4, wire storage device 30 includes storage rack 31, and 31 two sides of storage rack are provided with to be distinguished with two strand materials
Corresponding line storage wheel group, line storage wheel group include the first line storage wheel 321 and the second line storage wheel 322, Yi Jishang that front and back is oppositely arranged
Under the third line storage wheel 323 and the 4th line storage wheel 324 that are oppositely arranged.First line storage wheel, 321 position with from second segment cooling trough
Wire position out is corresponding so that any bending do not occur for wire rod, the position of the second line storage wheel 322 with from the 4th line storage wheel
The wire position come out on 324 is corresponding, so that wire rod is not bent on lateral, avoiding it, deformation occurs.To guarantee storage line
Process does not misplace, and the end on the outside of line storage wheel is positioned with fixed ring 33, and line storage wheel or so is respectively with screw threads for fastening one positioning
Ring 33.Line storage wheel of the two strand materials Jing Guo wire storage device carries out air-cooled dry storage line.Third line storage wheel 323 in the present invention and
The diameter of four line storage wheels 324 is 80-120mm, and length 200-300mm, preferred size is 100 × 250mm of Φ, compared to existing
Storage line size of wheel greatly reduces, and therefore, may be mounted on storage rack 31, and storage rack 31 is placed directly on ground, is not needed
As in the prior art by storage line wheel carrier in very high position, 30 volume of wire storage device easier for installation and of the invention
It is smaller, meet ten meters of storage lines requirement simultaneously, also a save space occupied.The wire rod come out from the 4th line storage wheel 324 enters
Integrative machine.
As shown in figure 5, integrative machine includes integrated machine support 45, two sides are equipped with and two strands on integrated machine support 45
The corresponding subsidiary engine group of material and winding guiding sheave 44, subsidiary engine group includes traction device 42, cutter device 43 and wrap-up
41, the front end of wrap-up 41 is maked somebody a mere figurehead in cutter device 43 and 43 position of traction device, and wire rod is made in the traction of traction device 42
Successively enter wrap-up 41 through cutter device 43 and winding guiding sheave 44 again after and wind, through infrared on cutter device 43
Wire rod is cut after counting device, wrap-up 41 is wound into disk.
As shown in fig. 6, traction device 42 include traction roller fixed frame 425,422, two pressure regulator valves 421 of a first motor,
One active traction roller 4231, a driven rubber roller 4232 and two gears 424.Active traction roller 4231 and driven traction roller 4232
Both ends are rotatably installed on traction roller fixed frame 425 respectively, and active traction roller 4231 and driven traction roller 4232 are set relatively
It sets.The output end of first motor 422 and one end of active traction roller 4231 are coaxially connected by shaft coupling, and two gears 424 divide
One end of active traction roller 4231 and driven traction roller 4232 it is not set in coaxially, and two gears 424 engage.Pressure regulator valve 421
It is mounted on traction roller fixed frame 425, for adjusting the tractive force between active traction roller 4231 and driven traction roller 4232.?
Under the driving of first motor 422, so that active traction roller 4231 rotates, under the engagement of gear 424, driven traction roller
4232 rotate with it, and active traction roller 4231 and driven traction roller 4232 move toward one another, and affect wood moulding wire rod to move, due to wood moulding
Melt strength it is more far short of what is expected than plastics, wood plastic product drought power can pass through pressure regulator valve 1 control two traction rollers between traction
The size of power.
Design for dragger, most commonly seen traction mechanism is caterpillar drive mechanism, traction speed currently on the market
Rate is rotated by two motor controls by motor band movable belt pulley.Upper and lower two crawler belts are controlled respectively by two motors, may cause
The upper lower belt wheel speed of rotation is inconsistent, causes tractive force in distraction procedure uneven.And since the melt strength of wood moulding compares plastics
Want far short of what is expected, wood plastic product drought power will control cannot be excessive, and excessive tractive force is easy to product to break.It is right simultaneously
In production line 1.75mm wood moulding wire rod, it is easier to be damaged in distraction procedure.Therefore the performance of wood moulding wire rod, this hair are directed to
Bright to be drawn using rubber roller, i.e. active traction roller 4231 and driven traction roller 4232 is all made of rubber roller.
Rubber roller selects polyurethane rubber roller.Polyurethane rubber roller has extra-high mechanical strength and wearability, resistance to ag(e)ing and resistance to
Oiliness is also very outstanding, is usually used in the machinery such as papermaking, chemical fibre, timber processing, plastic processing, wood moulding wire rod is as timber and plastics
Mixing material, for the more demanding of tractive force in distraction procedure, therefore select polyurethane rubber roller the most suitable.
First motor 422 controls the transmission of gear 424 by shaft coupling, drives driven traction roller 4232 by gear 424, and two
A traction roller engagement affects wire rod, and first motor 422 uses speed regulating motor, makes the adjustable of draw-down rate.Gear 424 simultaneously
Engaged transmission can guarantee the synchronization of two traction rollers transmission rate.
In view of wire rod is in distraction procedure, the adjusting of suffered tractive force, therefore it is provided with pressure regulator valve 421, tractive force
When excessive, twisting pressure regulator valve 421 can by driven traction roller 4232 push increase by two traction rollers between pressure, with realize for
The control of wood moulding wire rod tractive force.
As shown in fig. 7, cutter device 43 includes the second motor 431, slider-crank mechanism 432, cutting blade 433 and infrared
Counter, the output shaft of the second motor 431 drive the crank rotation of slider-crank mechanism 432, and crank block drives cutting blade
433, which do cutting, moves back and forth.Slider-crank mechanism 432 moves reciprocatingly, control is cut in the case where the rotation of the second motor 431 drives
Cutting blade 433 moves up and down, the final cutting for realizing wire rod.Counted by infrared counting device and controlled the fortune of the second motor 431
Row, the second motor 431 controls the cutting of cutter device 43, after reaching certain length, realizes automatic truncation to wire rod.Second electricity
Machine 431 uses stepper motor.
When cutter device mainly completes winding, fixed-length cut-off is carried out to wire rod before winding.For cutter device
Counting device and cutter device, are provided separately by design mostly in the market, and the present invention is using the scheme for counting cutting all-in-one machine.
Cutter device fuselage main body selects ZAlSi12, and Aluminum fuselages are lighter.Blade material selected by cutter device is height
The heat treatment process of fast steel, high-speed steel is complex, it is necessary to which, by a series of processes such as quenching, tempering, it has high rigidity, height
Wearability and high-fire resistance meet requirement of the cutter device for blade.
As shown in figure 8, wrap-up 41 includes closed reel 411, winding bar 412 and gripping block 413, closed reel 411 is by two
Root support rod right-angled intersection fixation forms；Two winding bars 412 are installed, two winding bars 412 are located on every support rod
The two sides of right-angled intersection point, winding bar 412 is vertical with plane locating for closed reel 411, and four winding bars 412 are located at closed reel
411 the same side.Winding bar 412 can do radial position change on the support rod of closed reel 411, to adjust winding
Diameter.Gripping block 413 is installed on winding bar 412, for limiting the thickness of winding；Gripping block 413 can be in winding bar 412
On do axial position change, to change the thickness of winding.
Wrap-up 41 is the final step process of the entire production line, and wire rod is received after cooling and shaping by wrap-up 41
Integrated rolled.Design for wrap-up 41, seen closed reel parameter is not fixed mostly in the market, and each manufacturer is general
Closed reel set by production line is also to be customized improvement according to the actual situation, is directed to problems, and the present invention is provided with
A kind of winding is adjustable, the wrap-up 41 that the position of winding bar 412 can be adjusted according to actually required diameter.
And wrap-up 41 currently on the market can only be wound in a plane, winding is uneven.To realize uniformly curling,
Therefore of the invention that winding guiding sheave 44 is arranged in 41 front end of wrap-up, which is oriented to the axis and third motor of sheave 44
Axis connection is exported, and the axis for winding guiding sheave 44 is parallel with the axis of closed reel 411.Under the drive of third motor, receive
Volume guiding sheave 44 moves reciprocatingly along axial direction, achievees the purpose that uniformly to wind.Third motor selects through lead screw stepping electricity
The range of machine, reciprocating motion can be designed according to coiled thickness, be realized by controlling the rotation of motor.
Cutter device 43, traction device 42,41 three of wrap-up are integrated, according to placement order, cutting is filled
It sets and makes somebody a mere figurehead wrap-up front end with traction device position, while reducing space occupied, decrease wire rod distraction procedure
The problem of track complexity.
The present invention can be divided into according to job requirement, operating condition: extrusion, cooling, storage line, winding.The operation step of four operating conditions
It is rapid as follows:
1, operating condition is squeezed out
After the completion of single screw extrusion machine mixing, melting charge flow through one go out two squeeze out head extrusions after, squeeze out two strand materials,
Enter cooling device under the guidance of guiding sheave.
2, cooling operating condition
Wire rod carries out first segment cooling in the warm water of first segment cooling trough, by second segment cooling trough after cooling
Cold water carries out secondary cooling, most dries up afterwards through blowing mouth, into 31 storage line of storage rack.Warm water preferably uses 45 DEG C of water, cold water
It is preferred that using 25 DEG C of water.
3, storage line operating condition
The main function of storage rack 31 is to be used for storage line that is further air-cooled, while carrying out ten meters, enters tool after storage line
There is the integrative machine 40 of traction winding cutting function, is wound.
4, operating condition is wound
After the completion of cooling storage line, two strand materials of left and right carry out infrared counting by the cutting machine of integrative machine 40 or so respectively
Cutting, final two strands material, which synchronizes, is wound into disk.
The present invention goes out two in the extrusion installation one of single screw extrusion machine and squeezes out heads, in the die head interface of diversion sleeve,
By extrusion melting radwood stream by squeezing out head sprue, it is connected on runner, to guide stream into extruder respectively
At two extrusion inserts 5 of head, is squeezed out from insert 5 is squeezed out, form two strands of wood moulding wire rods, synchronous cooling is most led through all-in-one machine afterwards
Draw cutting and realize synchronous winding, realizes the purpose for once squeezing out two strands of wood moulding wire rods, improve production efficiency.Also, the present invention
Cutter device, traction device, wire storage device three are integrated, the saving to space is realized and utilizes.
Space occupied of the present invention is small, and each subsidiary engine connection is close in process of production, can be efficiently completed production process,
Effectively raise production efficiency.
Detailed description above is illustrating for feasible embodiment of the invention, which is not intended to limit this
The scope of the patents of invention, all equivalence enforcements or change without departing from carried out by the present invention, is intended to be limited solely by the scope of the patents of this case.
Claims (10)
1. a kind of wood moulding wire rod facility, which is characterized in that including extrusion device (10), cooling device (20), wire storage device
(30) and two groups of subsidiary engine groups, subsidiary engine group include traction device (42), cutter device (43) and wrap-up (41)；
Extrusion device (10) includes extruder, and the extrusion installation one of extruder goes out two and squeezes out head；One, which goes out two, squeezes out head packet
Include sprue insert (11), runner insert (13) and two extrusion inserts (15)；The sprue of sprue insert (11) exports
Connect with two runner imports of runner insert (13), the outlet of two runners of runner insert (13) respectively with two
Squeeze out the extrusion channel connection of insert (15)；One, which goes out two, squeezes out head housing equipped with a heating coil；
Cooling device (20) includes cooling trough, the water cooling for extrusion of wire；The first guiding of installation sheave in cooling trough
(21), it is oriented to for the wire rod to extrusion；Cooling trough tail end is provided with fan interface (23), on fan interface (23)
The air outlet of blowing mouth and blower connection, for carrying out air-cooled drying to the wire rod after water cooling；
Wire storage device (30) includes storage rack (31), and storage rack (31) two sides are provided with corresponding with the two strand materials squeezed out
Line storage wheel group；
Two groups of subsidiary engine groups are respectively corresponded with the two strand materials squeezed out, and wood moulding feed liquid is after extrusion device extrusion, and wire rod is successively through cold
But device (20), wire storage device (30), traction device (42), cutter device (43) and wrap-up (41) completion are wound into disk.
2. wood moulding wire rod facility according to claim 1, which is characterized in that one go out two squeeze out heads further include mainstream
Road fixed block (12) and runner fixed block (14)；Sprue fixed block (12) setting is inlayed in sprue insert (11) and runner
The periphery of block (13), for sprue insert (11) and runner insert (13) to be fixed together；Runner fixed block
(14) installation groove for being embedded in runner insert (13) and the installation groove for being embedded in extrusion insert (15) are provided on.
3. wood moulding wire rod facility according to claim 2, which is characterized in that be located on runner fixed block (14) and divide
There are two fixed block runner, two runners of runner insert (13) for setting between runner insert (13) and extrusion insert (15)
The extrusion channel for squeezing out insert (15) with two is respectively communicated with by two fixed block runners.
4. wood moulding wire rod facility according to claim 1, which is characterized in that cooling trough includes set gradually
One-step cooling sink and second segment cooling trough, first segment cooling trough carry out tentatively cooling, second segment to wire rod using warm water
Cooling trough carries out secondary cooling to wire rod using cold water.
5. wood moulding wire rod facility according to claim 1, which is characterized in that line storage wheel group is oppositely arranged including front and back
The first line storage wheel (321) and the second line storage wheel (322), and the third line storage wheel (323) being oppositely arranged up and down and the 4th storage
Line wheel (324).
6. wood moulding wire rod facility according to claim 5, which is characterized in that the first line storage wheel (321) position with from
The wire position that second segment cooling trough comes out is corresponding, and the position of the second line storage wheel (322) goes out with from the 4th line storage wheel (324)
The wire position come is corresponding.
7. wood moulding wire rod facility according to claim 5, which is characterized in that the first line storage wheel (321), the second storage line
Fixed ring (33) are used to position in the end of wheel (322), third line storage wheel (323) and the 4th line storage wheel (324).
8. wood moulding wire rod facility according to claim 5, which is characterized in that third line storage wheel (323) and the 4th storage
The diameter of line wheel (324) is 80-120mm, length 200-300mm.
9. wood moulding wire rod facility according to claim 1, which is characterized in that it further include integrated machine support (45), two
Group subsidiary engine group is separately mounted to the two sides of integrated machine support (45), and cutter device (43) and traction device (43) make somebody a mere figurehead winding dress
Set the front end of (41).
10. a kind of wood moulding wire production method, which is characterized in that be based on production equipment described in claim 1, and cooling trough
Including the first segment cooling trough and second segment cooling trough set gradually from front to back；Include the following steps:
Step 1, squeeze out operating condition: after the completion of extruder mixing, melting charge flow through one go out two squeeze out head extrusions after, squeeze out two strands
Wire rod enters cooling device under the guidance of guiding sheave；
Step 2, cooling operating condition: wire rod carries out first segment cooling in 40-50 DEG C of warm water of first segment cooling trough, passes through after cooling
It crosses 20-30 DEG C of cold water in second segment cooling trough and carries out secondary cooling, most dried up afterwards through blowing mouth, into wire storage device storage line；
Step 3, storage line operating condition: wire storage device carries out storage line, enter after storage line the subsidiary engine group with traction winding cutting function into
Row winding；
Step 4, wind operating condition: after the completion of cooling storage line, two strand materials of left and right carry out infrared counting by the cutting machine of left and right respectively
Cutting, final two strands material, which synchronizes, is wound into disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810998186.2A CN109080101B (en) | 2018-08-29 | 2018-08-29 | Wood-plastic wire production equipment and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810998186.2A CN109080101B (en) | 2018-08-29 | 2018-08-29 | Wood-plastic wire production equipment and production method |
Publications (2)
| Publication Number | Publication Date |
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| CN109080101A true CN109080101A (en) | 2018-12-25 |
| CN109080101B CN109080101B (en) | 2024-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810998186.2A Active CN109080101B (en) | 2018-08-29 | 2018-08-29 | Wood-plastic wire production equipment and production method |
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| Country | Link |
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| CN (1) | CN109080101B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109626110A (en) * | 2019-01-10 | 2019-04-16 | 江苏中天科技股份有限公司 | A kind of fixed take-up of cable automatic packaging |
| CN110480983A (en) * | 2019-08-01 | 2019-11-22 | 安徽森泰木塑集团股份有限公司 | Extruder die head and wood moulding extruder with it |
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| CN101015951A (en) * | 2006-03-02 | 2007-08-15 | 徐凌秀 | Wood-plastic composite material extrusion moulding machine |
| CN101138882A (en) * | 2007-06-16 | 2008-03-12 | 宝鸡秦川未来塑料机械有限责任公司 | Conical double screw extruder special for wood plastic composite material |
| CN107650482A (en) * | 2017-10-13 | 2018-02-02 | 青岛三益塑料机械有限公司 | Floor manufacturing method |
| CN208697908U (en) * | 2018-08-29 | 2019-04-05 | 陕西科技大学 | One kind one goes out two wood moulding wire rod extruding production lines |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003300243A (en) * | 2002-04-09 | 2003-10-21 | Misawa Homes Co Ltd | Extrusion molding machine |
| CN101015951A (en) * | 2006-03-02 | 2007-08-15 | 徐凌秀 | Wood-plastic composite material extrusion moulding machine |
| CN101138882A (en) * | 2007-06-16 | 2008-03-12 | 宝鸡秦川未来塑料机械有限责任公司 | Conical double screw extruder special for wood plastic composite material |
| CN107650482A (en) * | 2017-10-13 | 2018-02-02 | 青岛三益塑料机械有限公司 | Floor manufacturing method |
| CN208697908U (en) * | 2018-08-29 | 2019-04-05 | 陕西科技大学 | One kind one goes out two wood moulding wire rod extruding production lines |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109626110A (en) * | 2019-01-10 | 2019-04-16 | 江苏中天科技股份有限公司 | A kind of fixed take-up of cable automatic packaging |
| CN110480983A (en) * | 2019-08-01 | 2019-11-22 | 安徽森泰木塑集团股份有限公司 | Extruder die head and wood moulding extruder with it |
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| Publication number | Publication date |
|---|---|
| CN109080101B (en) | 2024-03-08 |
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