CN203140463U - High-speed metal wire drawing machine - Google Patents
High-speed metal wire drawing machine Download PDFInfo
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- CN203140463U CN203140463U CN 201320017398 CN201320017398U CN203140463U CN 203140463 U CN203140463 U CN 203140463U CN 201320017398 CN201320017398 CN 201320017398 CN 201320017398 U CN201320017398 U CN 201320017398U CN 203140463 U CN203140463 U CN 203140463U
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Abstract
The utility model relates to a high-speed metal wire drawing machine, and belongs to the technical field of metal wire drawing machines. The high-speed metal wire drawing machine comprises a stand and motor, wherein the stand is provided with a low-speed idler pulley group, a low-speed mould base, a low-speed step pulley group, a high-speed step pulley group, a high-speed mould base, and the like; the motor is sequentially connected with a driving belt wheel, a driven belt wheel and a high-speed step pulley group; the high-speed step pulley group is connected with a constant speed wheel in a transmission way, and the high-speed step pulley group is connected with the low-speed step pulley group in a meshed transmission way; and the low-speed idler pulley group is connected with the low-speed step pulley group. The high-speed metal wire drawing machine disclosed by the utility model is convenient to replace by changing the constant speed wheel and the high-speed step pulley group into synchronous belt drive and adopting swelled sleeve connection between a synchronous belt wheel and a shaft, thereby obtaining different velocity ratio between the constant speed wheel and the high-speed step pulley group and drawing multiple specifications on the machine by a customer by only needing one set of moulds; and the high-speed metal wire drawing machine disclosed by the utility model greatly saves the mould cost, has the advantages of simple design, high wire drawing speed, low energy consumption and good economic benefit, greatly reduces the transmission noise, brings the safety guarantee for the personal safety of an operator and is high in practicability.
Description
Technical field
The utility model belongs to high speed metal wire material wire-drawing machine technical field, is specifically related to a kind of simple in structure, the transmission noise is little, efficient is high, energy consumption is low and practical applicability is strong a kind of high speed metal wire material wire-drawing machine.
Background technology
Produce at present and go up metal wire material wire-drawing machine commonly used, its transmission device normally makes a plurality of step pulley shafts and transition axis rotation by power source motor by gear drive, carries out transmission of power by gear between each step pulley shaft.But there is following common technology problem in the aluminum steel wire drawing machine in the design of drive mechanism at present: 1) drive mechanism complexity, by the transmission of multiple sets of teeth wheel, noise is bigger, pull wire speed is low, and many axle rotations need to consume certain power of motor, reduced the effective power of aluminum steel wire drawing machine, made the user cause unnecessary waste; 2) gear drive wearing and tearing back transmission stability is relatively poor, installs and maintenance requirement is higher and change inconvenience; 3) the constant speed wheel is in transmission connection by chain (or gear) with high speed cone pulley group, speed ratio relation is between the two fixed, can not regulate the speed ratio between traction constant speed opinion and the high speed cone pulley, this design make drawing to join mould necessary: a kind of outlet specification needs a cover join mould, plurality of specifications just must be touched tool, die cost height by many covers.
The utility model content
At the above-mentioned problems in the prior art, the purpose of this utility model is to provide a kind of simple in structure, the transmission noise is little, efficient is high, energy consumption is low and practical applicability is strong high speed metal wire material wire-drawing machine.
Described a kind of high speed metal wire material wire-drawing machine comprises frame and motor; It is characterized in that setting gradually on the described frame low speed guide wheel group, low speed mould bases, low speed cone pulley group, high speed guide wheel group, high speed mould bases, high speed cone pulley group and constant speed wheel; Described motor is connected with driving pulley, and driving pulley is connected with driven pulley by V belt, and driven pulley is connected by high speed rotating shaft with high speed cone pulley group; High speed cone pulley group and constant speed wheel are in transmission connection by synchronous band, synchronous pulley I, synchronous pulley II and transition ringfeder; Described high speed cone pulley group is connected by meshed transmission gear with low speed cone pulley group; The low speed guide wheel group is connected by chain drive with low speed cone pulley group; The low speed guide wheel group is with high speed guide wheel group coaxial rotation and relative slip is arranged.
Described a kind of high speed metal wire material wire-drawing machine is characterized in that being equipped with the low speed set of molds on the described low speed mould bases, and the mould number that arranges on the low speed set of molds is identical with cone pulley number on the low speed cone pulley group; Be equipped with the high speed set of molds on the high speed mould bases, the mould number that arranges on the high speed set of molds is identical with cone pulley number on the high speed cone pulley group.
Described a kind of high speed metal wire material wire-drawing machine, it is characterized in that arranging at interval on the described high speed rotating shaft synchronous pulley I and gear I, on the described constant speed wheel constant speed wheel shaft is set, be equipped with the synchronous pulley II with synchronous pulley I correspondence position on the constant speed wheel shaft, described synchronous pulley II is connected by being with synchronously with the synchronous pulley I.
Described a kind of high speed metal wire material wire-drawing machine is characterized in that being equipped with the transition ringfeder on the described constant speed wheel shaft, and the synchronous pulley II is connected with the constant speed wheel shaft by the transition ringfeder.
Described a kind of high speed metal wire material wire-drawing machine, it is characterized in that on the described low speed cone pulley group low speed step pulley shaft being set, sprocket wheel I and gear II are set on the low speed step pulley shaft, described gear II is connected with a joggle by transition gear and gear I, and the transition gear axle on the transition gear is arranged on the frame.
Described a kind of high speed metal wire material wire-drawing machine is characterized in that on the described low speed guide wheel group low speed guide wheel shaft being set, and the correspondence position with the sprocket wheel I on the described low speed guide wheel shaft is equipped with the sprocket wheel II, and the sprocket wheel II is connected by chain with the sprocket wheel I.
The machine drawing of described a kind of high speed metal wire rod, it is characterized in that corresponding on described high speed rotating shaft, the constant speed wheel shaft arranges synchronous pulley I and synchronous pulley II respectively to the position, band is arranged between synchronous pulley I and the synchronous pulley II synchronously, change the relative number of teeth of synchronous pulley II and synchronous pulley I, just can change the relative rotation speed of constant speed wheel and high speed cone pulley group, just changed " the mechanical speed increasing ratio " of last mould, to adapt to different trimmed sizes.
By adopting above-mentioned technology, compared with prior art, the beneficial effects of the utility model are as follows:
1) the utility model is by arranging high speed rotating shaft in high speed cone pulley group, directly be connected with driven pulley by high speed rotating shaft, drive its rotation by driven pulley, and at high speed rotating shaft synchronous pulley I and gear I are set, the synchronous pulley I directly is with through synchronously and is connected with the constant speed wheel shaft, and the gear on gear I and the low speed step pulley shaft is connected with a joggle, and makes constant speed wheel, high speed cone pulley group, low speed cone pulley group synchronous working, avoided extra intermediate propeller shaft of the prior art, made its structure simpler; And reduced intermediate propeller shaft, and save power consumption, improved wire drawing efficient.
2) constant speed of the present utility model wheel is connected by being with synchronously by the synchronous pulley that arranges it on high speed cone pulley group, and the synchronous pulley that constant speed is taken turns can replace the different numbers of teeth, with obtain constant speed take turns with high speed cone pulley group between different speed ratio; Replace chain drive (or gear drive) before by synchronous band transmission, changed the fixing speed ratio relation between the chain drive (or gear drive), thereby this machine can be realized multiple outlet specification and share a mold, as long as change finishing die, greatly reduce die cost, improved economic benefit.
3) between the constant speed wheel shaft on the utility model constant speed wheel and the synchronous pulley transition ringfeder is set, synchronous pulley is connected on the constant speed wheel shaft by " transition ringfeder ", synchronous pulley can be dismantled, can select the synchronous pulley of the corresponding number of teeth according to actual needs for use, make the replacing synchronous pulley convenient, improved benefit.
4) high speed metal wire rod of the present utility model machine drawing, its drive mechanism simplicity of design, pull wire speed height, energy consumption are low, good in economic efficiency, greatly reduce the transmission noise, prolonged the service life of machine drawing, and bring safety guarantee for operating personnel's personal safety, it is practical.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure: 1-motor, 2-driving pulley, 3-V belt, the 4-driven pulley, 5-synchronous pulley I, 6-gear I, the 7-transition gear, 8-synchronous pulley II, 9-transition ringfeder, 10-gear II, 11-sprocket wheel I, 12-chain, 13-sprocket wheel II, 14-low speed guide wheel group, 15-low speed mould bases, 16-low speed cone pulley group, 17-high speed cone pulley group, 18-constant speed wheel, 19-is with synchronously, 20-constant speed wheel shaft, 21-frame, 22-low speed guide wheel shaft, 23-low speed step pulley shaft, 24-transition gear axle, 25-high speed rotating shaft, 26-high speed guide wheel group, 27-high speed mould bases.
The specific embodiment
The utility model will be further described below in conjunction with Figure of description:
As shown in Figure 1, a kind of high speed metal wire material wire-drawing machine, comprise frame 21 and motor 1, set gradually low speed guide wheel group 14, low speed mould bases 15, low speed cone pulley group 16, high speed guide wheel group 26, high speed mould bases 27, high speed cone pulley group 17 and constant speed wheel 18 on the described frame 21, be equipped with the low speed set of molds on the described low speed mould bases 15, the mould number that arranges on the low speed set of molds is identical with cone pulley number on the low speed cone pulley group 16; Be equipped with set of molds on the mould bases 26, the mould number that arranges on the set of molds is identical with cone pulley number on the high speed cone pulley group 17.Described motor 1 is connected with driving pulley 2, and driving pulley 2 is connected with driven pulley 4 by V belt 3, and driven pulley 4 is connected by high speed rotating shaft 25 with high speed cone pulley group 17; Synchronous pulley I 5 and gear I 6 are set on the described high speed rotating shaft 25 at interval, on the described constant speed wheel 18 constant speed wheel shaft 20 is set, be equipped with synchronous pulley II 8 with synchronous pulley I 5 correspondence positions on the constant speed wheel shaft 20, be equipped with transition ringfeder 9 on the described constant speed wheel shaft 20, synchronous pulley II 8 is connected with constant speed wheel shaft 20 by transition ringfeder 9.Described synchronous pulley II 8 and synchronous pulley I 5 are by being with 19 to be connected synchronously; Drive high speed rotating shaft 25 work by driven pulley 4, high speed rotating shaft 25 rotates by being with 19 drive constant speed wheel shafts 20 synchronously, thereby makes 18 work of constant speed wheel.
Described high speed cone pulley group 17 and low speed cone pulley group 16 are connected by meshed transmission gear; Low speed guide wheel group 14 is in transmission connection by chain 12 with low speed cone pulley group 16, on the low speed cone pulley group 16 low speed step pulley shaft 23 is set, sprocket wheel I 11 and gear II 10 are set on the low speed step pulley shaft 23, described gear II 10 is connected with a joggle by transition gear 7 and gear I 6, transition gear axle 24 on the transition gear 7 is arranged on the frame 21, low speed guide wheel shaft 22 is set on the low speed guide wheel group 14, and low speed guide wheel group 14 is with high speed guide wheel group 26 coaxial rotation and relative slip is arranged; Correspondence position with sprocket wheel I 11 on the described low speed guide wheel shaft 22 is equipped with sprocket wheel II 13, and sprocket wheel II 13 is connected by chain 12 with sprocket wheel I 11.
As shown in the figure, transmission process of the present utility model is as follows: motor 1 is opened, driving driving pulley 2 rotates, keep synchronously rotate by driven pulley 4 that V belt 3 be connected with driving pulley 2 this moment, pass through the high speed cone pulley group 17 of high speed rotating shaft 25 connections along with rotating with driven pulley 4, simultaneously, synchronous pulley I 5 on this high speed rotating shaft 25 and gear I 6 are rotated simultaneously, wherein with synchronous pulley I 5 by also rotating with the 19 synchronous pulley II 8 that are connected synchronously thereupon, synchronous pulley II 8 drives constant speed wheel shaft 20 and rotates, thereby constant speed wheel 18 is rotated; Another group is rotated with the transition gear 7 that gear I 6 is connected with a joggle, thereby driven gear II 10 is rotated thereupon, gear II 10 drives 23 work of low speed step pulley shaft, make 16 work of low speed cone pulley group, sprocket wheel I 11 on the low speed step pulley shaft 23 is also rotated, also work by the sprocket wheel II 13 that chain 12 connects with it, drive low speed guide wheel group 14 and 26 work of high speed guide wheel group (low speed guide wheel group 14 is coaxial rotation with high speed guide wheel group 26 and relative slip is arranged) by low speed guide wheel shaft 22.
Metal wire rod of the present utility model is entered from the incoming line of this high speed metal wire material wire-drawing machine, pass through low speed guide wheel group 14 successively, set of molds on the low speed mould bases 15, low speed cone pulley group 16, high speed guide wheel group 26, set of molds on the high speed mould bases 27, high speed cone pulley group 17, obtain the metal wire rod finished product of required specification, go out from line outlet by constant speed wheel 18, collected by line concentrator, its drive mechanism simplicity of design, the pull wire speed height, energy consumption is low, good in economic efficiency, greatly reduce the transmission noise, prolonged the service life of machine drawing, and bring safety guarantee for operating personnel's personal safety, it is practical.
Claims (7)
1. a high speed metal wire material wire-drawing machine comprises frame (21) and motor (1); It is characterized in that setting gradually on the described frame (21) low speed guide wheel group (14), low speed mould bases (15), low speed cone pulley group (16), high speed guide wheel group (26), high speed mould bases (27), high speed cone pulley group (17) and constant speed wheel (18); Described motor (1) is connected with driving pulley (2), and driving pulley (2) is connected with driven pulley (4) by V belt (3), and driven pulley (4) is connected by high speed rotating shaft (25) with high speed cone pulley group (17); High speed cone pulley group (17) is in transmission connection by being with (19), synchronous pulley I (5), synchronous pulley II (8) and transition ringfeder (9) synchronously with constant speed wheel (18); Described high speed cone pulley group (17) is connected by meshed transmission gear with low speed cone pulley group (16); Low speed guide wheel group (14) is in transmission connection by chain (12) with low speed cone pulley group (16); Low speed guide wheel group (14) is with high speed guide wheel group (26) coaxial rotation and relative slip is arranged.
2. a kind of high speed metal wire material wire-drawing machine according to claim 1 is characterized in that being equipped with the low speed set of molds on the described low speed mould bases (15), and upward the cone pulley number is identical with low speed cone pulley group (16) for the mould number that arranges on the low speed set of molds; The high speed mould bases is equipped with the high speed set of molds on (27), and upward the cone pulley number is identical with high speed cone pulley group (17) for the mould number that arranges on the high speed set of molds.
3. a kind of high speed metal wire material wire-drawing machine according to claim 1, it is characterized in that described high speed rotating shaft (25) upward arranges synchronous pulley I (5) and gear I (6) at interval, on the described constant speed wheel (18) constant speed wheel shaft (20) is set, constant speed wheel shaft (20) is gone up and synchronous pulley I (5) correspondence position is equipped with synchronous pulley II (8).
4. a kind of high speed metal wire material wire-drawing machine according to claim 3 is characterized in that being equipped with on the described constant speed wheel shaft (20) transition ringfeder (9), and synchronous pulley II (8) is connected with constant speed wheel shaft (20) by transition ringfeder (9).
5. a kind of high speed metal wire material wire-drawing machine according to claim 3, it is characterized in that arranging on the described low speed cone pulley group (16) low speed step pulley shaft (23), sprocket wheel I (11) and gear II (10) are set on the low speed step pulley shaft (23), described gear II (10) is connected with a joggle by transition gear (7) and gear I (6), and the transition gear axle (24) on the transition gear (7) is arranged on the frame (21).
6. a kind of high speed metal wire material wire-drawing machine according to claim 5, it is characterized in that arranging on the described low speed guide wheel group (14) low speed guide wheel shaft (22), described low speed guide wheel shaft (22) is gone up and the correspondence position of sprocket wheel I (11) is equipped with sprocket wheel II (13), and sprocket wheel II (13) is connected by chain (12) with sprocket wheel I (11).
7. a kind of high speed metal wire material wire-drawing machine according to claim 3, it is characterized in that corresponding on described high speed rotating shaft (25), the constant speed wheel shaft (20) arranges synchronous pulley I (5) and synchronous pulley II (8) respectively to the position, band (19) is arranged between synchronous pulley I (5) and the synchronous pulley II (8) synchronously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320017398 CN203140463U (en) | 2013-01-14 | 2013-01-14 | High-speed metal wire drawing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320017398 CN203140463U (en) | 2013-01-14 | 2013-01-14 | High-speed metal wire drawing machine |
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CN203140463U true CN203140463U (en) | 2013-08-21 |
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CN 201320017398 Expired - Lifetime CN203140463U (en) | 2013-01-14 | 2013-01-14 | High-speed metal wire drawing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103028621A (en) * | 2013-01-14 | 2013-04-10 | 杭州星冠机械科技有限公司 | High-speed metal wire drawing machine |
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2013
- 2013-01-14 CN CN 201320017398 patent/CN203140463U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103028621A (en) * | 2013-01-14 | 2013-04-10 | 杭州星冠机械科技有限公司 | High-speed metal wire drawing machine |
CN103028621B (en) * | 2013-01-14 | 2015-07-15 | 杭州星冠机械科技有限公司 | High-speed metal wire drawing machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20130821 |