CN210030572U - Feeder for continuous rotating shaft plunger carbonization furnace - Google Patents
Feeder for continuous rotating shaft plunger carbonization furnace Download PDFInfo
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- CN210030572U CN210030572U CN201920379100.8U CN201920379100U CN210030572U CN 210030572 U CN210030572 U CN 210030572U CN 201920379100 U CN201920379100 U CN 201920379100U CN 210030572 U CN210030572 U CN 210030572U
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- carbonization furnace
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Abstract
The utility model relates to a continuous pivot plunger retort feeder belongs to living beings and recycles technical field, including motor, storage silo, the retort that connects gradually, still including power device, bent axle drive mechanism and the control system who connects gradually, the storage silo feed opening is equipped with the baffle to lead to furnace one side and be provided with the anti-backfire baffle, along with the push rod motion, constantly reciprocal switching. The motor transmission is coaxially provided with an oblique angle gear to be linked with the hearth feeding pipe, and meanwhile, the push rod is driven under the traction of the coaxial crankshaft to complete continuous feeding action. The utility model discloses according to living beings characteristics such as the rice husk, adopt reciprocal push-down pay-off in succession, realize automatic, be equipped with twice baffle, can effectively prevent the tempering, avoid the fuel of storage silo to be ignited, cause the conflagration etc. and improved the security, whole journey passes through control system and regulates and control the feeding volume, and furnace slew rate realizes high efficiency, stable, safe operation.
Description
Technical Field
The utility model belongs to the technical field of living beings are recycled, a material feeding unit by living beings carbomorphism equipment is related to, refer in particular to a bent axle push rod allies oneself with and allies oneself with feeder for carbomorphism stove.
Background
The biomass carbonization technology is one of biomass thermochemical conversion technologies, and is a process of heating chopped or formed biomass raw materials in an oxygen-limited or oxygen-free environment to raise the temperature to cause the decomposition of the internal parts of molecules, thereby forming biochar, acetic acid, tar and non-condensable gas products.
The biomass charcoal can be used as a high-quality energy source and a soil conditioner, can also be used as a reducing agent, a fertilizer slow release carrier, a carbon dioxide sealing agent and the like, and is widely applied to the fields of carbon fixation and emission reduction, water body purification, heavy metal adsorption, soil improvement and the like. Therefore, the production and application of biochar have attracted extensive attention at home and abroad.
Various heating equipment designs corresponding feeder at present, because the feeder is direct to communicate with combustion chamber, because in the combustion process, the increase of temperature and atmospheric pressure in the combustion chamber can appear the phenomenon of tempering, light the material in the feeder to the material in the ignition storage silo, light then burns out the equipment, the conflagration accident takes place for the time being.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the technical problem and providing a reciprocating push rod type feeder which can continuously feed materials, control the material quantity and prevent backfire.
The utility model discloses a realize that the technical scheme who takes of above-mentioned purpose does: the utility model provides a continuous pivot plunger retort feeder, includes motor, storage silo, the retort that connects gradually, its characterized in that: the device also comprises a power device, a crankshaft transmission mechanism and a control system which are connected in sequence;
the power device comprises a motor and an oblique angle gear set coaxially connected with the motor, wherein the oblique angle gear set comprises an oblique angle gear coaxially connected with the motor for transmission and another oblique angle gear vertically connected with the oblique angle gear for transmission;
the crankshaft transmission mechanism comprises a crankshaft which is connected through an oblique gear and coaxially driven by a motor, a push rod connected to the output end of the crankshaft, a transmission shaft which is connected to the axial vertical direction of the motor through the oblique gear, and a friction rotating wheel connected to the output end of the transmission shaft, the friction rotating wheel is tangentially connected with a hearth of the carbonization furnace, the front end of the push rod is connected with a push rod flat plate, and a push rod bulge is arranged at the center of the upper end of the push rod flat plate;
the control system comprises a binding post and an electric control system which are connected to the carbonization furnace, the binding post is connected with the electric control system, the electric control system is used for controlling and setting feeding quantity, the feeding quantity comprises the quantity entering a feeding pipe from the storage bin and the quantity entering a hearth from the material, the change of the rotating speed of the motor is realized through a frequency converter in the electric control system, and on one hand, the quantity entering the feeding pipe from the storage bin can be realized by driving a push rod; meanwhile, the rotating speed of the furnace tube in the electric furnace is adjusted through the transmission shaft, the amount of the materials entering the hearth is realized, and the two have synergistic effect.
A feeding baffle is arranged at the feed opening of the storage bin, an anti-backfire baffle is arranged at one side of the feed pipe, which leads to the hearth, a slide rail is arranged at the lower end of the interior of the feed pipe of the storage bin, the lower end of a push rod flat plate can slide in the slide rail in a reciprocating manner, and the reciprocating opening of the feeding baffle is realized by the protrusion of the push rod flat plate;
the bracket is connected with and fixes the storage bin, and is connected with and supports the transmission shaft.
The discharge hole of the storage bin is hinged with the inner wall of the hearth and is fixed by a high-temperature-resistant sealing ring with the temperature resistance of 800-1000 ℃.
The feeding baffle is made of 310S material, the anti-backfire baffle is made of 310S material, the upper end of the anti-backfire baffle is fixed in a hinge mode, high-temperature-resistant spring wires with the temperature resistance of 800-1000 ℃ are arranged on two sides of the anti-backfire baffle, the anti-backfire baffle is opened in a reciprocating mode through a tip cone at the center of the front end of the push rod flat plate, and materials are continuously sent to the front section along with the rotation of the hearth.
The friction rotating wheel is a high-friction-coefficient rotating wheel, and the friction coefficient is 0.1-0.2.
The motor, the storage bin and the carbonization furnace are all positioned on the platform.
The utility model discloses according to living beings characteristics such as the rice husk, adopt reciprocal push-down pay-off in succession, realize automatic, be equipped with twice baffle, can effectively prevent the tempering, avoid the fuel of storage silo to be ignited, cause the conflagration etc. and improved the security, whole journey passes through control system and regulates and control the feeding volume, and furnace slew rate realizes high efficiency, stable, safe operation.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the storage bin of the present invention;
in the figure, 1 — motor; 2, a bracket; 3-bevel gear set; 4, a storage bin; 5, rubbing a rotating wheel; 6-feeding baffle; 7, a push rod; 8, a transmission shaft; 9-a carbonization furnace; 10, a hearth; 11-a terminal post; 12-an electronic control system; 13-a platform; 14-a pusher plate; 15-a slide rail; 16-anti-backfire baffle; 17-a crankshaft; 18-pushrod projection.
Detailed Description
The following further description of the preferred embodiments with reference to the attached drawings makes the advantages and features of the present invention easier to understand by those skilled in the art, and thus makes the scope of the present invention more clearly and clearly defined.
Examples
A continuous rotating shaft plunger carbonization furnace feeder comprises a motor 1, a storage bin 4 and a carbonization furnace 9 which are sequentially connected, and further comprises a power device, a crankshaft transmission mechanism and a control system which are sequentially connected;
the power device comprises a motor 1 and an oblique angle gear set 3 coaxially connected with the motor 1, wherein the oblique angle gear set 3 comprises an oblique angle gear coaxially connected with the motor 1 for transmission and another oblique angle gear vertically connected with the oblique angle gear for transmission;
the crankshaft transmission mechanism comprises a crankshaft 17 which is connected with the motor 1 through an oblique gear and coaxially driven, a push rod 7 connected to the output end of the crankshaft 17, a transmission shaft 8 which is connected with the motor 1 in the axial vertical direction through the oblique gear and a friction rotating wheel 5 connected to the output end of the transmission shaft 8, the friction rotating wheel 5 is tangentially connected with a hearth 10 of the carbonization furnace 9, the front end of the push rod 7 is connected with a push rod flat plate 14, and a push rod bulge 18 is arranged at the center of the upper end of the push rod flat plate 14;
the control system comprises a wiring terminal 11 and an electric control system 12 which are connected to the carbonization furnace 9, the wiring terminal 11 is connected with the electric control system, the electric control system 12 is used for controlling the set feeding amount, the change of the rotating speed of the motor 1 is realized through a frequency converter in the electric control system 12, and on one hand, the amount of the material fed from the storage bin 4 into the feeding pipe can be realized by driving the push rod 7; meanwhile, the rotating speed of a furnace pipe in the electric furnace 9 is adjusted through the transmission shaft 8, so that the amount of the materials entering the hearth is realized, and the two have synergistic effect.
The feed inlet of the storage bin 4 is provided with a feed baffle 6, one side of the feed inlet, which leads to the hearth 10, is provided with an anti-backfire baffle 16, the lower end of the interior of the feed inlet of the storage bin 4 is provided with a slide rail 15, the lower end of the push rod flat plate 14 can slide in the slide rail 15 in a reciprocating manner, and the feed baffle 6 is opened in a reciprocating manner by means of the push rod protrusion 18 of the push rod flat plate 14.
The bracket 2 serves as a feed system fixing function and also serves as a transmission shaft 8 supporting function.
The discharge hole of the storage bin 4 is hinged with the inner wall of the hearth 10 and is fixed by a high-temperature-resistant sealing ring with the temperature resistance of 800-1000 ℃.
The feeding baffle 6 is made of 310S material, the anti-backfire baffle 16 is made of 310S material, the upper end of the anti-backfire baffle 16 is fixed in a hinge mode, high-temperature resistant spring wires with the temperature resistance of 800-.
The friction rotating wheel 5 is a high-friction coefficient rotating wheel, and the friction coefficient is 0.1-0.2.
The motor 1, the storage bin 4 and the carbonization furnace 9 are all positioned on the platform 13.
The utility model discloses a working process: the material is sent to the storage bin 4 through the feeding system, under the rotation of the coaxial motor 1, through two gears of the bevel gear set 3, on one hand, the crankshaft 17 is driven to further drive the push rod 7 to reciprocate, so that the push rod flat plate 14 moves along the slide rail 15, the feeding baffle 6 is opened in a reciprocating manner under the action of the push rod flat plate 14, the material enters the feeding pipe, meanwhile, the anti-backfire baffle 16 is opened in a reciprocating manner through the tip cone structure at the front end of the push rod flat plate 14, and the material is uniformly fed into the hearth 10; on the other hand, the bevel gear set 3 drives the friction rotating wheel 5 through the transmission shaft 8, the hearth 10 stably rotates under the action of the friction rotating wheel 5 in tangent connection with the hearth, and materials are continuously pushed forwards and finally collected from the discharge port.
The utility model discloses the accessible is changed bevel gear 3 and is changed suitable rotation proportion. Through electrical system 12, set for motor 1 frequency, add the material, adjust furnace feeding volume through push rod 7, simultaneously, transmission shaft 8 drives the heating pipe and rotates, adjusts furnace calcination time and load. The feeding pipe is tangent-jointed with the hearth 10 and is fixed by a high-temperature-resistant sealing ring, the anti-backfire baffle 16 is arranged, the push rod is pushed open in the feeding process, and after the feeding is finished, the push rod reset anti-backfire baffle 16 is automatically closed under the action of a high-temperature-resistant spring wire to prevent backfire.
The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all the equivalent changes made according to the structure, shape and principle of the utility model are covered by the protection of the utility model.
Claims (7)
1. The utility model provides a continuous pivot plunger retort feeder, includes motor (1), storage silo (4), retort (9) that connect gradually, its characterized in that: the device also comprises a power device, a crankshaft transmission mechanism and a control system which are connected in sequence;
the power device comprises a motor (1) and an oblique angle gear set (3) coaxially connected with the motor, wherein the oblique angle gear set (3) comprises an oblique angle gear coaxially connected with the motor (1) for transmission and another oblique angle gear vertically connected with the oblique angle gear for transmission;
the crankshaft transmission mechanism comprises a crankshaft (17) which is connected with the motor (1) through an oblique gear and coaxially transmits, a push rod (7) connected with the output end of the crankshaft (17), a transmission shaft (8) which is connected with the motor (1) through the oblique gear in the axial vertical direction, and a friction rotating wheel (5) connected with the output end of the transmission shaft (8), wherein the friction rotating wheel (5) is tangentially connected with a hearth (10) of the carbonization furnace (9), the front end of the push rod (7) is connected with a push rod flat plate (14), and a push rod bulge (18) is arranged at the center of the upper end of the push rod flat plate (14;
the control system comprises a wiring terminal (11) and an electric control system (12) which are connected to the carbonization furnace (9), wherein the wiring terminal (11) is connected with the electric control system (12), and a frequency converter in the electric control system (12) is connected with and controls the change of the rotating speed of the motor (1) and is used for controlling the set feeding amount;
the feeding baffle (6) is arranged at the feed opening of the storage bin (4), the anti-backfire baffle (16) is arranged on one side of the feed pipe leading to the hearth (10), a slide rail (15) is arranged at the lower end inside the feed pipe of the storage bin (4), the lower end of the push rod flat plate (14) can slide in the slide rail (15) in a reciprocating mode, and meanwhile the feeding baffle (6) is opened in a reciprocating mode by means of the push rod protrusion (18) of the push rod flat plate (14).
2. A continuous rotating shaft plunger carbonization furnace feeder according to claim 1, characterized in that: the feeding amount comprises the amount of the materials fed into the feeding pipe from the storage bin (4) and the amount of the materials fed into the hearth.
3. A continuous rotating shaft plunger carbonization furnace feeder according to claim 1, characterized in that: the storage bin (4) is connected with and fixed by the support (2), and the support (2) is connected with and supports the transmission shaft (8).
4. A continuous rotating shaft plunger carbonization furnace feeder according to claim 1, characterized in that: the discharge hole of the storage bin (4) is hinged with the inner wall of the hearth (10) and is fixed by a high-temperature-resistant sealing ring with the temperature resistance of 800-1000 ℃.
5. A continuous rotating shaft plunger carbonization furnace feeder according to claim 1, characterized in that: the feeding baffle (6) is made of 310S material, the anti-backfire baffle (16) is made of 310S material, the upper end of the anti-backfire baffle (16) is fixed in a hinge mode, high-temperature-resistant spring wires with the temperature resistance of 800-.
6. A continuous rotating shaft plunger carbonization furnace feeder according to claim 1, characterized in that: the friction rotating wheel (5) is a high-friction-coefficient rotating wheel, and the friction coefficient is 0.1-0.2.
7. A continuous rotating shaft plunger carbonization furnace feeder according to claim 1, characterized in that: the motor (1), the storage bin (4) and the carbonization furnace (9) are all located on the platform (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920379100.8U CN210030572U (en) | 2019-03-25 | 2019-03-25 | Feeder for continuous rotating shaft plunger carbonization furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920379100.8U CN210030572U (en) | 2019-03-25 | 2019-03-25 | Feeder for continuous rotating shaft plunger carbonization furnace |
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| Publication Number | Publication Date |
|---|---|
| CN210030572U true CN210030572U (en) | 2020-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920379100.8U Active CN210030572U (en) | 2019-03-25 | 2019-03-25 | Feeder for continuous rotating shaft plunger carbonization furnace |
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| CN (1) | CN210030572U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112251249A (en) * | 2020-10-09 | 2021-01-22 | 怀化腾辉新能源科技有限公司 | Carbon discharging device for biomass liquefied fuel |
| CN117004412A (en) * | 2023-10-08 | 2023-11-07 | 山西大地民基生态环境股份有限公司 | Anti-caking device based on straw continuous carbonization |
-
2019
- 2019-03-25 CN CN201920379100.8U patent/CN210030572U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112251249A (en) * | 2020-10-09 | 2021-01-22 | 怀化腾辉新能源科技有限公司 | Carbon discharging device for biomass liquefied fuel |
| CN117004412A (en) * | 2023-10-08 | 2023-11-07 | 山西大地民基生态环境股份有限公司 | Anti-caking device based on straw continuous carbonization |
| CN117004412B (en) * | 2023-10-08 | 2023-11-28 | 山西大地民基生态环境股份有限公司 | Anti-caking device based on straw continuous carbonization |
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