CN210028245U - Aluminum template processing equipment based on two-dimensional code transmission processing instruction - Google Patents
Aluminum template processing equipment based on two-dimensional code transmission processing instruction Download PDFInfo
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- CN210028245U CN210028245U CN201920706200.7U CN201920706200U CN210028245U CN 210028245 U CN210028245 U CN 210028245U CN 201920706200 U CN201920706200 U CN 201920706200U CN 210028245 U CN210028245 U CN 210028245U
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- dimensional code
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Abstract
The utility model relates to a building aluminum mould board processing technology field discloses an aluminum mould board processing equipment based on two-dimensional code transmission processing instruction, comprises a workbench, be equipped with the transport mechanism who is used for conveying the aluminum mould board on the workstation, transport mechanism's both ends are equipped with feed end and discharge end respectively, the direction of transfer along transport mechanism is equipped with the printer in proper order, paste a yard device, sweep yard device and cutting device, the printer, paste a yard device and sweep a yard device and establish respectively in one side of transport mechanism, cutting device sets up the tip at transport mechanism, the printer is connected with a computer, paste a yard device and be connected with the printer, it is connected with cutting device to sweep a yard device. The technical scheme of the utility model can carry out the length cutting through two-dimensional code transmission processing instruction, reduce manual operation, raise the efficiency.
Description
Technical Field
The utility model relates to a building aluminum mould board processing technology field, in particular to aluminum mould board processing equipment based on two-dimensional code transmission processing instruction.
Background
The aluminum template is a new generation template system appearing after a wood template and a steel template, is designed according to modulus, is extruded and molded by special equipment, can be freely combined according to different structural sizes, is designed, researched, developed and constructed for application, and is one-time great development in the building industry. The application of the aluminum template system in the building industry improves the construction efficiency of building construction engineering, and greatly saves a lot of construction materials and manual arrangement.
The raw materials that the aluminium template produced all are 6 m's rectangle aluminum plate, the production mode of aluminium template in the mill is produced according to the production list, contain 50 aluminium templates of about in a production list, the length of each aluminium template is different, the longest aluminium template is 2700mm, the shortest aluminium template length is 100mm, need cut 6000 m's raw and other materials into the aluminium template unanimous with the length in the production list, traditional aluminium template cutting mode is that the workman cuts out long aluminium template earlier according to the experience, then cuts short aluminium template again, cut according to the experience of workman and cause very big waste very easily, and the manual measurement cutting error is big, inefficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an aluminium template processing method and equipment based on two-dimensional code transmission processing instruction aims at solving current aluminium template processing and cuts according to workman's experience and causes very big waste very easily to the manual measurement cutting error is big, the technical problem of inefficiency.
For realizing above-mentioned purpose, the utility model provides an aluminium template processing equipment based on two-dimensional code transmission processing instruction, comprises a workbench, be equipped with the transport mechanism who is used for conveying the aluminium template on the workstation, transport mechanism's both ends are equipped with feed end and discharge end respectively, follow transport mechanism's direction of transfer is equipped with the printer in proper order, pastes a yard device, sweeps a yard device and cutting device, printer, subsides a yard device and sweep a yard device and establish respectively one side of transport mechanism, cutting device sets up transport mechanism's tip, printer and a computer link, paste a yard device with the printer is connected, sweep a yard device with cutting device connects.
Optionally, the cutting device includes a cutting table, a cutting saw blade, a pressing assembly and a length positioning assembly, the pressing assembly is slidably disposed on the cutting table, the cutting saw blade is slidably disposed on the cutting table in the width direction of the cutting table, the length positioning assembly includes a baffle, and the baffle is slidably disposed in the length direction of the length positioning assembly.
Optionally, the pressing assembly comprises a pressing block and a pressing cylinder, the pressing block is connected with the pressing cylinder, and the pressing block and the pressing cylinder are arranged on one side of the cutting saw blade.
Optionally, the length positioning assembly further comprises a base, a lead screw and a servo motor, the baffle is slidably arranged on the base and is slidably arranged along the length direction of the base, an internal thread is arranged at the lower end of the baffle, an external thread is arranged on the lead screw, the external thread of the lead screw is screwed in the internal thread arrangement of the baffle, the two ends of the lead screw are rotatably arranged on the base respectively, the servo motor is arranged at the end part of the base, and the servo motor is connected with the lead screw.
Optionally, sweep a yard device including the host computer and sweep a yard rifle, sweep a yard rifle with host computer data connection, the host computer with cutting device data connection.
Optionally, the sign indicating number device includes base, driving motor and rotatory link mechanism all set up on the base, driving motor with rotatory link mechanism's back end connection, rotatory link mechanism's preceding tip is equipped with the sucking disc, sucking disc and printer butt, through driving motor drive rotatory link mechanism is along reciprocating rotation between level and the vertical direction.
Optionally, the upper end surface of the conveying mechanism is rotatably provided with a plurality of roller shafts arranged in parallel.
Optionally, the code scanning gun is a laser code scanning gun.
Adopt the technical scheme of the utility model, following beneficial effect has: the technical scheme of the utility model, through leading-in computer with the production manifest, the computer optimizes the production manifest, and will produce the processing information generation of cutting size at the two-dimensional code label, the printer prints the two-dimensional code label, the two-dimensional code label that the sign indicating number device will print out is pasted on corresponding aluminium template section bar, blank adds man-hour, sweep the two-dimensional code label that the sign indicating number device was through sweeping yard rifle scanning material, extract relevant processing information, give host computer processing instruction, thereby cutting device automatic positioning carries out the length cutting, unloading efficiency has been promoted by a wide margin, workman carries out easy operation, greatly reduced operating personnel's quality requirement and proficiency requirement, the problem of cutting the wrong material has been stopped and has taken place.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a flowchart illustrating steps of an aluminum mold plate processing apparatus according to an embodiment of the present invention, the aluminum mold plate processing apparatus transmitting a processing instruction based on a two-dimensional code;
fig. 2 is a schematic view of a two-dimensional code picture of an aluminum template processing apparatus based on two-dimensional code transmission processing instructions according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an aluminum template processing apparatus for transmitting a processing instruction based on a two-dimensional code according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a code pasting device and a printer of an aluminum template processing device for transmitting a processing instruction based on a two-dimensional code according to an embodiment of the present invention;
fig. 5 is another schematic structural diagram of a code pasting device of an aluminum template processing apparatus for transmitting a processing instruction based on a two-dimensional code according to an embodiment of the present invention;
fig. 6 is another schematic structural diagram of a code pasting device of an aluminum template processing apparatus based on two-dimensional code transmission processing instruction according to an embodiment of the present invention.
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides an aluminum mould board processing equipment based on two-dimensional code transmission processing instruction.
As shown in fig. 1 and fig. 2, in an embodiment of the present invention, in order to help understanding the scheme of the present invention, a method for processing an aluminum template based on two-dimensional code transmission processing instruction is provided, which includes the following steps:
s100: acquiring a client production list, wherein the client production list carries size information and the number of aluminum templates reserved by a client;
s200: analyzing and optimizing a production list of a customer according to the size information and the number of the aluminum templates to obtain a raw material processing mode with the highest raw material utilization rate;
s300: generating a two-dimensional code according to the optimized processing mode of each raw material, printing the two-dimensional code, and attaching the two-dimensional code to the corresponding raw material;
s400: the scanning gun scans the two-dimensional code to obtain processing information and uploads the processing information to the industrial personal computer;
s500: the industrial personal computer translates the processing information into a processing instruction and sends the processing instruction to the cutting device, and the cutting device cuts the raw material according to the processing instruction.
Optionally, the analysis and optimization of the production list of the customer according to the size information and the number of the aluminum templates is performed, and the optimization is to optimize blanking under the condition that the length of the raw material and the length of each aluminum template to be cut are known, so that the utilization rate of the raw material is maximized or the surplus material is minimized, and how many 6000mm raw materials are needed in a production list and the processing mode and surplus material of each 6000mm raw material are obtained.
Particularly, optimizing blanking to maximize the usage rate of raw materials or minimize the surplus material with the knowledge of the length of the raw materials and the length of each aluminum template to be cut is a one-dimensional blanking problem. The optimization can be carried out by establishing an optimization model, wherein the optimization model is as follows:
li-aluminum template length, i ═ 1, …, n;
dithe required number of each blank aluminum template, i is 1, …, n;
Lklength of raw material, k＝1，…，P.
The cutting scheme c may be used as the following vector ackTo show that:
a1ck,a2ck,anck,
satisfy the requirement ofAnd a is1ckNot less than 0 and is an integer (1)
aickIs represented byiNumber of occurrences, x, in a particular cutting schemeckDenotes the number of times the cutting plan c was used on the raw material k, tkRepresenting the total number of cutting plans that satisfy equation (1) on raw material k, then there will be the following integer programming model:
xcknot less than 0 and is an integer, c is 1, … tk；k＝1，…，p.
The optimization mode of the aluminum template cutting can be obtained by solving the integer programming model, and the processing mode and the excess material of the 6000mm raw materials and each 6000mm raw material needed in one production list can be obtained after the optimization.
Specifically, the character string can be converted into a two-dimensional code picture by calling the QRCoder method of the open source library, and then the two-dimensional code picture and the character string are printed out by using a printer to obtain the processing instruction content diagram of the two-dimensional code on the drawing.
Specifically, as shown in fig. 2, the two-dimensional code containing the processing instruction is attached to 6000mm of raw material, and the content of the two-dimensional code includes:
1. project name, i.e. for which project the aluminium template is produced;
2. the width of the raw material, the length of the raw material is 6000mm, but the width is various;
3. excess, the width remaining after cutting 6000mm of raw material;
4. the processing mode, such as the above figure, can cut the 6000mm raw material into 2 2600mm aluminum templates, 1 500mm aluminum template, and 1 300mm aluminum template;
5. the two-dimensional codes are numbered, and each two-dimensional code under the same item has a unique number, so that the repetition is prevented.
And finally, the processing mode of the raw material is known by scanning the two-dimensional code. The cutting device communicates with Mitsubishi PLC (FX3U) to obtain the processing mode of the raw materials of the PLC, and the PLC controls the servo motor to drive the corresponding mechanical mechanism to process the raw materials.
The production list, the raw materials and the processing equipment are connected through the two-dimensional code, and the two-dimensional code is used as a central hub. The production list can be linked with the machining process through the two-dimensional code, the production list is optimized through a mathematical model, the utilization rate of raw materials is improved, manual participation in the production process of the aluminum template is reduced, the cost is reduced, the yield of products is improved, the raw materials are automatically machined, and the production efficiency is improved.
As shown in fig. 3 to 6 the utility model provides an aluminum mould board processing equipment based on two-dimensional code transmission processing instruction, including workstation 100, be equipped with the transport mechanism 101 that is used for conveying the aluminum mould board on the workstation 101, the both ends of transport mechanism 101 are equipped with feed end and discharge end respectively, follow transport mechanism 101's direction of transfer is equipped with printer 200, subsides a yard device 300 in proper order, sweeps a yard device 400 and cutting device 500, printer 200, subsides a yard device 300 and sweep a yard device 400 and establish respectively one side of transport mechanism 101, cutting device 500 sets up transport mechanism 101's tip, printer 200 is connected with a computer, subsides a yard device 300 with printer 200 connects, sweep yard device 400 with cutting device 500 connects.
Specifically, the cutting device 500 includes a cutting table 501, a cutting saw blade 502, a pressing assembly 503 and a length positioning assembly 504, the pressing assembly 503 is slidably disposed on the cutting table 501, the cutting saw blade 502 is slidably disposed on the cutting table 501 along the width direction of the cutting table 501, the length positioning assembly 504 includes a baffle 5041, and the baffle 5041 is slidably disposed along the length direction of the length positioning assembly 504.
Specifically, the pressing assembly 503 includes a pressing block 5031 and a pressing cylinder 5032, the pressing block 5031 is connected to the pressing cylinder 5032, and the pressing block 5032 and the pressing cylinder 5031 are disposed on one side of the cutting saw blade 502.
Specifically, as shown in fig. 3, the length positioning assembly 504 further includes a base 5042, a screw 5043 and a servo motor 5044, the baffle 5041 is slidably disposed on the base 5042 and slidably disposed along a length direction of the base 5042, a lower end of the baffle 5042 is provided with an internal thread, the screw 5043 is provided with an external thread, the external thread of the screw 5043 is rotatably coupled to the internal thread of the baffle 5041, two ends of the screw 5042 are respectively rotatably disposed on the base 5042, the servo motor 5044 is disposed at an end of the base 5042, and the servo motor 5044 is connected to the screw 5043.
Specifically, sweep a yard device 400 including host computer 401 and sweep a yard rifle 402, sweep a yard rifle 402 with host computer 401 data connection, host computer 401 with cutting device 500 data connection.
Specifically, as shown in fig. 5 and 6, the code pasting device 300 includes a base 301, a driving motor 302 and a rotating link mechanism 303, the driving motor 302 and the rotating link mechanism 303 are both disposed on the base 301, the driving motor 302 is connected with the rear end portion of the rotating link mechanism 303, a suction cup 3031 is disposed at the front end portion of the rotating link mechanism 303, the suction cup 3031 abuts against the printer 200, and the rotating link mechanism 303 is driven by the driving motor 302 to rotate back and forth along the horizontal direction and the vertical direction to automatically paste the two-dimensional code label of the aluminum template, so that the code pasting operation is replaced by pure manual code pasting, the labor cost is saved, the production efficiency is improved, and the problem that the two-dimensional code label is wrongly pasted is avoided.
Specifically, the upper end surface of the conveying mechanism 101 is provided with a plurality of rollers 102 arranged in parallel in a rotating manner.
Specifically, the code scanning gun 402 is a laser code scanning gun.
Specifically, the utility model discloses a theory of operation and process do: through leading-in computer with the production manifest, the computer is optimized the production manifest through the software, and the processing information that will optimize the cutting size generates at the two-dimensional code label, printer 200 prints the two-dimensional code label, the two-dimensional code label that the sign indicating number device 300 will print out is pasted on corresponding aluminium template section bar, blank processing man-hour, sweep the two-dimensional code label that sign indicating number device 400 scanned the material through sweeping yard rifle 402, host computer 401 draws production processing instruction information, give cutting device 500 processing instruction, thereby cutting device 500 automatic positioning carries out the length cutting, unloading efficiency has been promoted by a wide margin, workman carries out easy operation, greatly reduced operating personnel's quality requirement and proficiency requirement, the problem of cutting wrong material has been stopped to take place.
The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.
Claims (8)
1. The utility model provides an aluminum mould board processing equipment based on two-dimensional code transmission machining instruction, a serial communication port, comprises a workbench, be equipped with the transport mechanism who is used for conveying the aluminum mould board on the workstation, transport mechanism's both ends are equipped with feed end and discharge end respectively, follow transport mechanism's direction of transfer is equipped with the printer in proper order, pastes a yard device, sweeps a yard device and cutting device, the printer, paste a yard device and sweep a yard device and establish respectively one side of transport mechanism, cutting device sets up transport mechanism's tip, the printer is connected with a computer, paste a yard device with the printer is connected, sweep a yard device with cutting device connects.
2. The aluminum die plate processing device based on the two-dimensional code transmission processing instruction as claimed in claim 1, wherein the cutting device comprises a cutting workbench, a cutting saw blade, a pressing assembly and a length positioning assembly, the pressing assembly is slidably arranged on the cutting table, the cutting saw blade is slidably arranged on the cutting table along the width direction of the cutting table, the length positioning assembly comprises a baffle plate, and the baffle plate is slidably arranged along the length direction of the length positioning assembly.
3. The aluminum die plate processing device based on the two-dimensional code transmission processing instruction of claim 2, wherein the pressing assembly comprises a pressing block and a pressing cylinder, the pressing block is connected with the pressing cylinder, and the pressing block and the pressing cylinder are arranged on one side of the cutting saw blade.
4. The aluminum template processing device based on the two-dimensional code transmission processing instruction as claimed in claim 2, wherein the length positioning assembly further comprises a base, a lead screw and a servo motor, the baffle is slidably arranged on the base and slidably arranged along the length direction of the base, an internal thread is arranged at the lower end of the baffle, the lead screw is provided with an external thread, the external thread of the lead screw is screwed on the internal thread of the baffle, two ends of the lead screw are respectively rotatably arranged on the base, the servo motor is arranged at the end of the base, and the servo motor is connected with the lead screw.
5. The aluminum template machining equipment based on the two-dimensional code transmission machining instruction of claim 1, wherein the code scanning device comprises an upper computer and a code scanning gun, the code scanning gun is in data connection with the upper computer, and the upper computer is in data connection with the cutting device.
6. The aluminum die plate processing device based on the two-dimensional code transmission processing instruction of claim 1, wherein the code pasting device comprises a base, a driving motor and a rotary connecting rod mechanism, the driving motor and the rotary connecting rod mechanism are both arranged on the base, the driving motor is connected with the rear end portion of the rotary connecting rod mechanism, a suction cup is arranged at the front end portion of the rotary connecting rod mechanism, the suction cup is abutted to a printer, and the rotary connecting rod mechanism is driven by the driving motor to rotate back and forth between the horizontal direction and the vertical direction.
7. The aluminum die plate processing device based on the two-dimensional code transmission processing instruction of claim 1, wherein the upper end surface of the conveying mechanism is rotatably provided with a plurality of roller shafts which are arranged in parallel.
8. The aluminum die plate processing device based on two-dimensional code transmission processing instruction of claim 5, wherein the code scanning gun is a laser code scanning gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920706200.7U CN210028245U (en) | 2019-05-15 | 2019-05-15 | Aluminum template processing equipment based on two-dimensional code transmission processing instruction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920706200.7U CN210028245U (en) | 2019-05-15 | 2019-05-15 | Aluminum template processing equipment based on two-dimensional code transmission processing instruction |
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| Publication Number | Publication Date |
|---|---|
| CN210028245U true CN210028245U (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920706200.7U Expired - Fee Related CN210028245U (en) | 2019-05-15 | 2019-05-15 | Aluminum template processing equipment based on two-dimensional code transmission processing instruction |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027762A (en) * | 2019-05-15 | 2019-07-19 | 深圳市程捷模架科技有限公司 | Aluminum alloy pattern plate processing method and equipment based on two dimensional code transmitting Machining Instruction |
| CN114906432A (en) * | 2021-02-08 | 2022-08-16 | 大族激光科技产业集团股份有限公司 | Laser cutting and labeling integrated method and laser cutting and labeling equipment |
-
2019
- 2019-05-15 CN CN201920706200.7U patent/CN210028245U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027762A (en) * | 2019-05-15 | 2019-07-19 | 深圳市程捷模架科技有限公司 | Aluminum alloy pattern plate processing method and equipment based on two dimensional code transmitting Machining Instruction |
| CN114906432A (en) * | 2021-02-08 | 2022-08-16 | 大族激光科技产业集团股份有限公司 | Laser cutting and labeling integrated method and laser cutting and labeling equipment |
| CN114906432B (en) * | 2021-02-08 | 2023-10-17 | 大族激光科技产业集团股份有限公司 | Laser cutting and labeling integrated method and laser cutting and labeling equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200207 |