CN210007582U - stator assembly machine - Google Patents
stator assembly machine Download PDFInfo
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- CN210007582U CN210007582U CN201920654664.8U CN201920654664U CN210007582U CN 210007582 U CN210007582 U CN 210007582U CN 201920654664 U CN201920654664 U CN 201920654664U CN 210007582 U CN210007582 U CN 210007582U
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- magnetic steel
- robot arm
- screw
- automatic
- belt line
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 96
- 239000010959 steel Substances 0.000 claims abstract description 96
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 230000000903 blocking effect Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- -1 location Substances 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses an stator assembly machine relates to the motor field, which comprises a bod, casing branch material positioner, the automatic feed divider of magnet steel, the magnet steel frock of zooming, screw feed divider, automatic pressure screw device, a robot arm for placing the casing on casing branch material positioner on the magnet steel frock of zooming, a second robot arm for placing the magnet steel on the automatic feed divider of magnet steel on the magnet steel frock of zooming, a fourth robot arm for placing the casing on the magnet steel frock of zooming on the automatic screw device of pressing and being used for placing the screw on the screw feed divider on the automatic screw device of pressing, the utility model discloses positioning accuracy is high, can realize automatic branch material, location, material loading, assembly, has saved a large amount of manpower and material resources, has saved a large amount of spaces, has improved work efficiency, and the supporting shoe that sets up on the second frock has reduced the deformation of taking the screw, has saved the material, makes things convenient for the getting of the good casing of pressure equipment.
Description
Technical Field
The invention relates to the field of motors, in particular to a stator assembling machine.
Background
Along with the development of economy, the application of motors is also more and more , because the motor requires high positioning accuracy, the motor needs a special tool to position, because the motor needs to be assembled, the shell needs to be put into the tool and then taken out of the tool, the repeated work needs a large amount of manpower, the work efficiency of manually putting in and taking out is low, and stator assembling machines capable of automatically distributing materials, positioning and assembling are needed.
Disclosure of Invention
The invention aims to provide stator assembling machines which can automatically divide materials, position and assemble and improve the working efficiency.
The technical scheme adopted by the invention for solving the technical problems is that the stator assembling machines comprise a machine body, a machine shell distributing and positioning device, an automatic magnetic steel distributing device, a magnetic steel zooming tool, a screw distributing device, an automatic screw pressing device, a robot arm for placing a machine shell on the machine shell distributing and positioning device on the magnetic steel zooming tool, a second robot arm for placing magnetic steel on the magnetic steel zooming tool on the automatic magnetic steel distributing device, a third robot arm for placing the machine shell on the magnetic steel zooming tool on the automatic screw pressing device and a fourth robot arm for placing screws on the screw distributing device on the automatic screw pressing device.
, the machine shell distributing and positioning device comprises a belt line for conveying the machine shell, a second belt line is vertically arranged at the tail end of the belt line in the flowing direction, a th baffle is arranged on the side of the second belt line in the flowing direction, a distributing frame is arranged at the end, far away from the th belt line, of the second belt line, a light source is arranged above the distributing frame, and a camera is arranged above the light source.
, the automatic magnetic steel distributing device comprises a third belt line and a magnetic steel blocking frame used for blocking magnetic steel, the magnetic steel blocking frame is arranged at the tail end of the transmission direction of the third belt line, a mechanical arm is arranged above the magnetic steel blocking frame, a magnet is arranged on the mechanical arm, a magnetic steel groove is further arranged on the machine body, a cylinder is arranged at the bottom of the end of the magnetic steel groove, an ejection mechanism is arranged on the cylinder, a pushing block and a servo module driving the pushing block to do linear motion are arranged at the end of the magnetic steel groove far away from the cylinder, and the servo module driving the pushing block pushes the magnetic steel to the end close to the cylinder along the magnetic steel groove.
, the magnetic steel zooming tool comprises an oblique wedge pull rod, an oblique wedge driving block and a guide block plate, wherein the oblique wedge driving block is arranged inside the guide block plate, the end of the oblique wedge pull rod is arranged inside the oblique wedge driving block, the oblique wedge pull rod can push the oblique wedge driving block to move upwards when being pulled upwards, the guide block plate arranged outside the oblique wedge driving block can contract along with the contraction of the guide block plate, the magnetic steel can synchronously move along with the guide block plate, and the magnetic steel zooming tool synchronously contract and synchronously release.
, the screw feed divider includes feeding mechanism, blanking groove and vibration dish that send the screw, blanking groove's end is connected with feeding mechanism, blanking groove's another below is provided with the vibration dish, the end of vibration dish is provided with the material way, the below of material way is provided with the feeder that directly shakes, the material way is laminated with the feeder that directly shakes, the terminal side of material way is provided with the second baffle, the lower part that vibration dish end was kept away from to the material way is provided with the second cylinder, be provided with the slider on the second cylinder, the end of slider is provided with the screw frock, be provided with the material receiving mouth on the screw material receiving frock, the side of screw material receiving frock is provided with the sensor, the sensor that uses in the utility model is photoelectric sensor, the second cylinder has two kinds of states, and the material way is connected with the material receiving mouth on the screw frock when the second cylinder stretches out, is in the material receiving state this moment, and the material receiving mouth on the screw frock contacts with the fourth robot arm when the second cylinder withdrawal, is in the material taking state this moment.
, the automatic screw pressing device comprises a pressing machine, a second tool is arranged on the pressing machine, a rectangular groove is arranged on the second tool, two supporting blocks are arranged in the rectangular groove, the automatic screw pressing device further comprises a clamping jaw cylinder for driving the supporting blocks to move relatively, and the opposite surfaces of the supporting blocks are semicircular, so that the two semicircles form whole cylinders when the two supporting blocks are combined.
, the th robot arm, the second robot arm, the third robot arm and the fourth robot arm are positioned on a six-axis robot.
The invention also discloses a working method of the stator assembling machine, which comprises the steps of placing a machine shell on an th belt line in a disordered manner, enabling the machine shell to flow to a second belt line along with the rolling of a th belt line, enabling the machine shell to flow to a th baffle plate, being blocked by a st baffle plate and not being capable of flowing continuously in the flow direction of a th belt line, neatly arranging the machine shell along the direction of a th baffle plate, enabling the machine shell to be located on the second belt line, enabling the machine shell to flow to a material distribution frame along with the rolling of the second belt line, enabling a camera on the machine body to judge the angle of the machine shell through a light source, transmitting information to a six-axis robot, enabling the machine shell on a th robot arm clamping material distribution frame on the six-axis robot to be placed on a pantograph magnetic steel tool, enabling the magnetic steel to be neatly arranged on a third belt line, enabling the magnetic steel to flow along with the transmission of the third belt line, enabling a magnet on the manipulator when the magnetic steel flows below the manipulator, enabling a magnet on the manipulator to suck and place the magnetic steel in a magnet on a magnetic steel groove, enabling an ejector mechanism at the bottom of the magnetic steel groove to push out 2 pieces closest to be placed on an ejector mechanism of the ejector mechanism, enabling the magnetic steel clamping machine shell to be placed on an ejector mechanism on an end face of the pantograph of the magnetic steel clamping machine shell to be placed on a servo cylinder, enabling the magnetic steel clamping machine shell to push out of the servo pressing head of the servo pressing machine shell to push a servo pressing machine.
The invention has the beneficial effects that: the positioning device is high in positioning accuracy, can automatically distribute, position, feed and assemble, saves a large amount of manpower and material resources, saves a large amount of space, improves the working efficiency, reduces the deformation of screws due to the supporting block arranged on the second tool, saves materials, and facilitates the taking of the shell.
Drawings
FIG. 1 is a schematic structural diagram of an stator assembly machine;
FIG. 2 is a schematic structural view of the case separating and positioning device;
FIG. 3 is a schematic structural view of an automatic magnetic steel distributing device;
FIG. 4 is a cross-sectional view of a magnetic steel fixture;
FIG. 5 is a schematic structural view of the screw distributing device;
FIG. 6 is a schematic view of a receiving port in a receiving state;
FIG. 7 is a schematic view of the receiving port in a material taking state;
FIG. 8 is a schematic structural view of the press-fitting machine;
FIG. 9 is a schematic structural view of a second tooling assembly;
the machine shell comprises a machine body, a machine shell splitting and positioning device, a magnetic steel automatic splitting device, a magnetic steel scaling tool, a screw splitting device, a screw automatic splitting device, a machine shell splitting and positioning device, a machine shell automatic splitting and positioning device, a machine shell automatic splitting and positioning device, a machine shell automatic splitting device, a machine shell automatic.
Detailed Description
The invention is further described in conjunction with the figures and the detailed description.
The stator assembling machines shown in fig. 1 comprise a machine body 1, a machine shell distributing and positioning device 2, an automatic magnetic steel distributing device 3, a scaling magnetic steel tool 4, a screw distributing device 5, an automatic screw pressing device 6, a robot arm 7 for placing the machine shell on the machine shell distributing and positioning device 2 on the scaling magnetic steel tool 4, a second robot arm 8 for placing the magnetic steel on the automatic magnetic steel distributing device 3 on the scaling magnetic steel tool 4, a third robot arm 9 for placing the machine shell on the scaling magnetic steel tool 4 on the automatic screw pressing device 6, and a fourth robot arm 10 for placing the screws on the screw distributing device 5 on the automatic screw pressing device 6.
On the basis, as shown in fig. 2, the machine shell splitting and positioning device includes th belt lines 22 for conveying the machine shell, the machine shell flows to a second belt line 23 placed perpendicular to the th belt line 22 along with the rotation of the th belt line 22, a th baffle 24 is arranged on the side of the flow direction of the second belt line 23, the machine shell flows to a th baffle and is blocked by a th baffle and cannot flow continuously in the belt flow direction, the machine shell is arranged in the th baffle direction in order, at this time, the machine shell is on the second belt line 23, the machine shell flows along with the second belt line 23, the second belt line 23 flows to a splitting frame 25 arranged at the tail end of the second belt line, a light source 26 is arranged above the splitting frame 25, a camera 27 is arranged above the light source, the camera 27 determines the angle of the machine shell through the light source 26, and then transmits information to a six-axis robot, and an th robot arm 7 on the six-axis robot places a machine shell on a scaling tool on a scaling rack 4.
On the basis, as shown in fig. 3, the automatic magnetic steel distribution device 3 includes a third belt line 31 and a magnetic steel blocking frame 32 for placing magnetic steel, the magnetic steel blocking frame 32 is disposed at the end of the third belt line 31 in the transmission direction, a manipulator 33 is disposed above the magnetic steel blocking frame 32, a magnet 34 is disposed on the manipulator, the magnetic steel flows along with the transmission of the third belt line, when the magnetic steel flows below the manipulator, the magnet on the manipulator absorbs the magnetic steel and places the magnetic steel in a magnetic steel groove 35, a cylinder 36 is disposed at the bottom of the end of the magnetic steel groove 35 , an ejection mechanism 37 is disposed on the cylinder 36, the ejection mechanism 37 ejects the magnetic steel, the second robot arm 8 clamps the ejected magnetic steel and places the magnetic steel on the scaling magnetic steel tool 4, a servo electric push rod is disposed at the end of the magnetic steel groove 35 far away from the cylinder, the second robot arm 8 clamps the magnetic steel and places a gap in the magnetic steel groove 35, and the servo module drives a push block to push the magnetic steel to push the end of the cylinder along the direction of.
On the basis, as shown in fig. 4, the magnetic steel zooming tool comprises a wedge pull rod 41, a wedge driving block 4 and a guide block plate 43, wherein the wedge driving block 42 is arranged inside the guide block plate 43, and the end of the wedge pull rod 41 is arranged inside the wedge driving block 42. when the wedge pull rod 41 is pulled upwards, the wedge driving block 42 is pushed to move upwards, and the guide block plate 43 arranged outside the wedge driving block 42 contracts, so that the magnetic steel can synchronously move along with the guide block plate.
On the basis, as shown in fig. 5, 6, and 7, the screw distribution device includes a feeding mechanism 50 for feeding screws, a blanking slot 51, and a vibration tray 52, the end of the blanking slot 51 is connected to the feeding mechanism 50, the vibration tray 52 is disposed below the other end of the blanking slot 51, a material channel 53 is disposed at the end of the vibration tray 52, a direct vibration feeder 54 is disposed below the material channel 53, the material channel 53 is attached to the direct vibration feeder 54, a second baffle 55 is disposed at the end of the material channel 53, a second air cylinder 56 is disposed at the lower portion of the material channel 53 far from the end of the vibration tray 52 , a slider 57 is disposed on the second air cylinder 56, a screw receiving tool 58 is disposed at the end of the slider 57, a material receiving port 581 is disposed on the screw tool 58, a sensor 59 is disposed at the side of the screw receiving tool 58, a photoelectric sensor used in the present invention is a photoelectric sensor, when the second air cylinder extends, the material channel is connected to the material receiving port on the material receiving port, when the screw receiving tool 58 is in a state, the screw receiving tool 54 is in a state, when the screw receiving machine moves, the screw receiving tool 54 moves to move, the feeding mechanism 50, the feeding mechanism moves to move, the feeding mechanism 52 moves to move the feeding mechanism, the feeding mechanism 52, the feeding mechanism 53, the feeding mechanism 52, the feeding mechanism 52 moves to move the feeding mechanism, the feeding mechanism 53, the feeding mechanism 52 moves to move the feeding mechanism, the feeding mechanism.
On the basis, as shown in fig. 8 and 9, the automatic screw pressing device comprises a press-fitting machine 61, the press-fitting machine is located between a third robot arm 9 and a fourth robot arm 10, the third robot arm 9 clamps a shell and places the shell on the press-fitting machine 61, the fourth robot arm 10 clamps 3 screws on a screw distribution device and places the screws in 3 holes in the shell respectively, the press-fitting machine presses the screw end faces to enable the screw end faces and ears of the shell to be integral bodies, a second tool 62 is arranged on the press-fitting machine 61, a rectangular groove 63 is arranged on the second tool, two supporting blocks 65 are arranged in the rectangular groove 63, a clamping jaw cylinder 66 for driving the supporting blocks to move relatively is further included, half circles are arranged on opposite faces of the supporting blocks 65, so that whole circular cylinders 64 are formed when the two supporting blocks are combined, the contact area of the cylinders 64 can be increased when the screws are pressed, the deformation of the screws is reduced, the supporting blocks 65 can move back and forth, when the pressed shell is not easy to take out, and no obstacle exists after the shell 65 is opened.
On the basis of the above, the th robot arm, the second robot arm, the third robot arm and the fourth robot arm are located on a six-axis robot.
On the basis of the above, the press-fitting machine used in this embodiment is 30 tons.
The invention also discloses a working method of the stator assembling machine, which comprises the steps that a chassis is placed on an belt line 22 in a disordered manner, the chassis flows to a second belt line 23 along with the rolling of a th belt line 22, the chassis flows to a th baffle 24 and is blocked by a th baffle and cannot continuously flow in the flow direction of a th belt, the chassis is orderly arranged along the direction of a th baffle, the chassis is positioned on the second belt line 23 at the moment, the chassis flows to a material separating frame 25 along with the rolling of the second belt line, a camera 27 on the chassis judges the angle of the chassis through a light source 26 and transmits information to a six-axis robot, the chassis on the material separating frame clamped by a th robot arm 7 on the six-axis robot is placed on a pantograph magnetic steel tool 4, the magnetic steel is orderly arranged on a third belt line 31, the magnetic steel flows along with the transmission of the third belt line 31, when the magnetic steel flows onto the magnetic steel blocking frame, a magnet 34 on the manipulator sucks the magnetic steel to be placed in a magnetic steel groove 35, a mechanism which is close to the clamping part of the second belt line 37, the magnetic steel clamping mechanism is placed on the second belt line, the terminal surface of the loudspeaker module clamping mechanism, the loudspeaker box 3, the servo pressing mechanism drives the servo pressing mechanism to push out a servo cylinder, the magnetic steel pressing mechanism, the servo cylinder push a magnetic steel pressing mechanism, the servo cylinder push a magnetic steel pressing mechanism push a magnetic.
The above-mentioned embodiments, object, technical solutions and advantages of the present invention have been described in , it should be understood that the above-mentioned embodiments are only examples of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
- The stator assembling machine comprises a machine body (1) and is characterized in that a machine shell distributing and positioning device (2), an automatic magnetic steel distributing device (3), a scaling magnetic steel tool (4), a screw distributing device (5), an automatic screw pressing device (6), a robot arm (7) used for placing a machine shell on the machine shell distributing and positioning device (2) on the scaling magnetic steel tool (4), a second robot arm (8) used for placing magnetic steel on the automatic magnetic steel distributing device (3) on the scaling magnetic steel tool (4), a third robot arm (9) used for placing the machine shell on the scaling magnetic steel tool (4) on the automatic screw pressing device (6), and a fourth robot arm (10) used for placing screws on the screw distributing device (5) on the automatic screw pressing device (6) are arranged on the machine body (1).
- 2. stator assembling machine according to claim 1, characterized in that the case dividing and positioning device (2) comprises a belt line (22) for conveying the case, a second belt line (23) is vertically arranged at the end of the belt line (22) in the flowing direction, a baffle (24) is arranged on the side of the second belt line (23) in the flowing direction, a dividing frame (25) is arranged at the end of the second belt line (23) far away from the belt line (22), a light source (26) is arranged above the dividing frame (25), and a camera (27) is arranged above the light source (26).
- 3. The stator assembling machine according to claim 1, wherein the automatic magnetic steel separating device (3) includes a third belt line (31) and a magnetic steel blocking frame (32) for blocking magnetic steel, the magnetic steel blocking frame (32) is placed at the end of the third belt line (31) in the transmission direction, a manipulator (33) is disposed above the magnetic steel blocking frame (32), a magnet (34) is disposed on the manipulator, a magnetic steel slot (35) is further disposed on the machine body (1), a cylinder (36) is disposed at the lower portion of the end of the magnetic steel slot (35), an ejection mechanism (37) is disposed on the cylinder (36), and a push block and a servo module for driving the push block to move linearly are disposed at the end of the magnetic steel slot (35) far from the cylinder.
- 4. The stator assembling machine according to claim 1, wherein the scaled magnetic steel fixture (4) comprises a tapered wedge pull rod (41), a tapered wedge drive block (42) and a guide block plate (43), the tapered wedge drive block (42) is arranged inside the guide block plate (43), and the end of the tapered wedge pull rod (41) is arranged inside the tapered wedge drive block (42).
- 5. The stator assembling machine according to claim 1, wherein the screw distribution device (5) comprises a feeding mechanism (50) for feeding screws, a blanking groove (51) and a vibration disc (52), the end of the blanking groove (51) is connected with the feeding mechanism (50), the vibration disc (52) is arranged below the end of the blanking groove (51), the end of the vibration disc (52) is provided with a material channel (53), the direct vibration feeder (54) is arranged below the material channel (53), the material channel (53) is attached to the direct vibration feeder (54), the side of the tail end of the material channel (53) is provided with a second baffle plate (55), the lower part of the material channel (53) far away from the 2 end of the vibration disc (52) is provided with a second air cylinder (56), the second air cylinder (56) is provided with a sliding block (57), the end of the sliding block (57) is provided with a screw tooling (581), the material receiving tooling (58) is provided with a material receiving port (58), and the side of the material receiving tooling (58) is provided with a screw sensor (38759).
- 6. stator assembling machine according to claim 1, characterized in that the automatic screw pressing device (6) comprises a pressing machine (61), the pressing machine (61) is located between the third robot arm (9) and the fourth robot arm (10), the pressing machine (61) is provided with a second tool (62), the second tool is provided with a rectangular groove (63), two supporting blocks (65) are arranged in the rectangular groove (63), the machine further comprises a clamping jaw cylinder (66) for driving the supporting blocks to move relatively, and the opposite surfaces of the supporting blocks (65) are provided with semi-circular shapes, so that the two semi-circular shapes form whole cylinders (64) when the two supporting blocks are combined.
- 7. The assembly machine of stators of claim 1, wherein said robot arm, said second robot arm, said third robot arm and said fourth robot arm are located on a six-axis robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920654664.8U CN210007582U (en) | 2019-05-09 | 2019-05-09 | stator assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920654664.8U CN210007582U (en) | 2019-05-09 | 2019-05-09 | stator assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210007582U true CN210007582U (en) | 2020-01-31 |
Family
ID=69306268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920654664.8U Expired - Fee Related CN210007582U (en) | 2019-05-09 | 2019-05-09 | stator assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210007582U (en) |
-
2019
- 2019-05-09 CN CN201920654664.8U patent/CN210007582U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200131 |