CN209998717U

CN209998717U - kinds of assembling tester

Info

Publication number: CN209998717U
Application number: CN201822139133.3U
Authority: CN
Inventors: 赵光涛; 黎小荣
Original assignee: Zhuhai Varki Pml Precision Mechanism Ltd
Current assignee: Zhuhai Varki Pml Precision Mechanism Ltd
Priority date: 2018-12-20
Filing date: 2018-12-20
Publication date: 2020-01-31
Anticipated expiration: 2028-12-20

Abstract

The utility model discloses an assembly test machine mainly includes frame, carrier, punching press mechanism, soldering tin mechanism and detection mechanism, the inboard middle part fixed mounting of frame has the decollator, and the decollator top is rotated and is installed the carousel, the inboard middle part fixed mounting of frame have with decollator complex servo motor, servo motor passes through the chain and connects the decollator, frame top edge fixed mounting has the perspective board, and the perspective board middle part that is located the front side has seted up the operation mouth, is located the front side perspective board middle part is located operation mouth bottom lateral wall department and installs the operation key board the utility model discloses structural design is reasonable, and this equipment adopts the carousel formula transmission, and a plurality of parts carry out the processing of different steps simultaneously, guarantee machining efficiency, perfect to processing part and user's safety protection, guarantee the finished product qualification rate and this equipment of production safety and accomplish the equipment back, detect immediately, compact processing flow, improve machining efficiency.

Description

kinds of assembling tester

Technical Field

The utility model relates to an kludge specifically is equipment test machine.

Background

The hardware accessories refer to machine parts or components made of hardware and small hardware products, which can be used independently or used as auxiliary tools, such as hardware tools, hardware parts, daily hardware, building hardware, security articles and the like, most of the small hardware products are not final consumer products but are matched products, semi-finished products, tools used in the production process and the like of industrial manufacture, only small parts of daily hardware products (accessories) are tool consumer products necessary for life of people, and in the production of the accessories, special assembling equipment is needed for assembling operations such as appearance stamping, automatic soldering and the like.

The existing assembling equipment mostly completes assembling production in multiple steps, semi-finished products are transmitted among the assembling equipment through a conveying belt, the product production process is long in time, the safety protection performance of machined parts and users is insufficient, the defective rate is high or the potential safety hazard of production is caused, the existing assembling equipment only can complete assembling, the existing assembling equipment does not have a detection function, the existing assembling equipment needs to complete detection of a system after the assembling is completed, a large amount of manpower is wasted, the finished products are transported and detected, and the machining efficiency is low.

Accordingly, those skilled in the art have provided assembly testers to solve the problems set forth in the background above.

Disclosure of Invention

An object of the utility model is to provide kinds of equipment test machines to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

an assembly testing machine mainly comprises an outer frame, a carrier, a punching mechanism, a soldering tin mechanism and a detection mechanism, wherein the middle part of the inner side of the outer frame is fixedly provided with a divider, the top end of the divider is rotatably provided with a turntable, the middle part of the inner side of the outer frame is fixedly provided with a servo motor matched with the divider, the servo motor is connected with the divider through a chain, the edge of the top end of the outer frame is fixedly provided with a perspective plate, the middle part of the perspective plate positioned at the front side is provided with an operation port, the middle part of the perspective plate positioned at the front side is provided with an operation key plate at the side wall at the bottom end of the operation port, the middle part of the perspective plate positioned at the front side is provided with safety gratings at the left side wall and the right side wall of the operation port, the left part of the inner side of the outer frame is fixedly provided with the punching mechanism, the rear part of the inner side of the outer frame is fixedly provided with the soldering tin mechanism, the right part of the inner side of the outer frame is fixedly provided with the detection mechanism, the carrier mainly comprises a limit frame, the top end of the base is fixedly provided.

As the utility model discloses advance scheme the punching press mechanism mainly includes stamping frame, leading truck and auxiliary seat, stamping frame bottom end lateral wall fixed connection frame inner wall, stamping frame top fixed mounting has the pneumatic cylinder, and pneumatic cylinder bottom fixed mounting has the leading truck, stamping frame lateral wall seted up with leading truck complex sliding opening, leading truck bottom fixed mounting has the punching press head, punching press head external diameter matches with spacing frame internal diameter size, stamping frame bottom fixed mounting has the auxiliary seat with punching press head matched with, and the distance between auxiliary seat top lateral wall to the carousel bottom lateral wall is the millimeter, the pneumatic cylinder is SMC servo hydraulic cylinder.

According to the utility model discloses step scheme of advancing again, soldering tin mechanism mainly includes Y axle straight line module, X axle straight line module and broken tin module, Y axle straight line module bottom lateral wall fixed connection frame inner wall, the assembly plate is installed to Y axle straight line module front side, and assembly plate front side upper portion fixed mounting has X axle straight line module, and the slider is installed in the sliding of X axle straight line module front side, and slider front side assembly is connected with the right-angle frame, and right-angle frame forward-mounted has a heater, and the soldering iron is installed to the heater bottom, the broken tin module of bilateral symmetry is installed on the assembly plate top, and the broken tin module front side is installed and is supplied the tin pipe, the assembly frame with supplying tin pipe complex is installed to heater outside lower part, Y axle straight line module and X axle straight line module are totally enclosed ball screw linear drive module, the heater is the constant temperature tin melting heater.

As the utility model discloses the scheme of steps of advancing again the detection mechanism mainly includes electric jar, extension board and clamping jaw electric jar, electric cylinder bottom and frame inner wall fixed connection, electric cylinder top fixed mounting has the extension board, and extension board bottom left part fixed mounting has the clamping jaw electric jar, and clamping jaw electric jar lower part edge installs the detection head, and the interval that detects the head is the same with the interval that connects the electric head.

As the utility model discloses the scheme of steps of advancing again, the numerical control host computer is installed to the inboard lower part of frame, control panel is installed to the board right part of seeing through, numerical control host computer and control panel, safe grating, operation key board, servo motor, Y axle straight line module, pneumatic cylinder, broken tin module, clamping jaw electric jar, detect head, electric jar, X axle straight line module and the equal electric connection of heater, numerical control host computer, control panel, safe grating, operation key board, servo motor, Y axle straight line module, pneumatic cylinder, broken tin module, clamping jaw electric jar, detect head, electric jar, X axle straight line module and the equal electric connection of heater and external power source, the equal electric connection of numerical control host computer

Control panel type

Model number is SINUMERIK-840D, and the model number is GKB10 UIR.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model has the advantages of reasonable design structurally, this equipment adopts the carousel formula transmission, and a plurality of parts carry out the processing of different steps simultaneously, guarantee machining efficiency, perfect to processing part and user's safety protection, guarantee that this equipment of finished product qualification rate and production safety accomplishes the equipment back, detect immediately, compact process flow improves machining efficiency.

Drawings

Fig. 1 is a schematic structural diagram of an assembly tester.

Fig. 2 is a schematic structural diagram of the inside of the assembly tester.

Fig. 3 is a schematic view of a top view of a turntable in an assembly tester.

FIG. 4 is a schematic diagram of the structure among the punch device, the turntable and the carrier in the assembly tester.

FIG. 5 is a schematic diagram of an automatic soldering mechanism in an assembly tester.

Fig. 6 is a schematic view of a top view of a carrier in an assembly tester.

In the figure: the device comprises an outer frame 1, a perspective plate 2, a control panel 3, a safety grating 4, an operation key plate 5, a numerical control host 6, a servo motor 7, a divider 8, a Y-axis linear module 9, a stamping head 10, a guide frame 11, a stamping frame 12, an assembly plate 13, a hydraulic cylinder 14, a tin breaking module 15, an extension plate 16, a clamping jaw electric cylinder 17, a detection head 18, an electric cylinder 19, a limiting frame 20, a turntable 21, a base 22, an X-axis linear module 23, an auxiliary seat 24, a permanent magnet 25, an assembly frame 26, a power connection head 27, a stamping point position rod 28, a sliding block 29, a right-angle frame 30, a heater 31 and a tin supply pipe 32.

Detailed Description

The technical solution in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of , but not all embodiments.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the description of the present invention, it is noted that unless otherwise expressly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed as , for example, being fixedly connected, disposed, detachably connected, disposed, or physically connected, disposed.

Referring to fig. 1 to 6, in an embodiment of the present invention, an assembly testing machine mainly includes an outer frame 1, a carrier, a punching mechanism, a soldering mechanism and a detection mechanism, wherein a splitter 8 is fixedly installed at the middle of the inner side of the outer frame 1, a turntable 21 is rotatably installed at the top end of the splitter 8, a servo motor 7 matched with the splitter 8 is fixedly installed at the middle of the inner side of the outer frame 1, the servo motor 7 is connected with the splitter 8 through a chain, a see-through plate 2 is fixedly installed at the top end edge of the outer frame 1, an operation opening is formed in the middle of the see-through plate 2 located at the front side, an operation key plate 5 is installed at the side wall located at the bottom end of the operation opening in the middle of the see-through plate 2 located at the front side, safety gratings 4 are installed at the side walls located at the left side and the right side of the operation opening in the middle of the see-through plate 2, the punching mechanism is fixedly installed at the left side part of the inner side of the outer frame 1, a soldering mechanism is fixedly installed at the rear part of the inner side of the outer frame 1, the outer frame 1 is fixedly installed with the detection mechanism, the carrier mainly includes a base 22, a limit frame 20 is fixedly installed at the top end, a side wall located at the top end of the inner side of the.

Punching press mechanism mainly includes punching press frame 12, leading truck 11 and

supplementary seat

24, 1 inner wall of punching press frame 12 bottom lateral wall fixed connection frame, 12 top fixed mounting of punching press frame have

pneumatic cylinder

14, and 14 bottom fixed mounting of pneumatic cylinder have leading truck 11, punching press frame 12 lateral wall seted up with leading truck 11 complex sliding opening, 11 bottom fixed mounting of leading truck has punching press head 10, punching press head 10 external diameter size cooperatees with spacing frame 20 internal diameter size, punching press frame 12 bottom fixed mounting have with punching press head 10 matched with supplementary seat 24, supplementary seat 24 top lateral wall is 1 millimeter to the distance between the 21 bottom lateral walls of carousel, pneumatic cylinder 14 is SMC servo hydraulic cylinder.

The soldering mechanism mainly comprises a Y-axis linear module 9, an X-axis linear module 23 and a tin breaking module 15, the side wall of the bottom end of the Y-axis linear module 9 is fixedly connected with the inner wall of the outer frame 1, the front side of the Y-axis linear module 9 is provided with an assembling plate 13, the upper part of the front side of the assembling plate 13 is fixedly provided with an X-axis linear module 23, the front side of the X-axis linear module 23 is provided with a sliding block 29 in a sliding way, the front side of the sliding block 29 is assembled and connected with a right-angle frame 30, the front part of the right-angle frame 30 is provided with a heater 31, the top end of the assembly plate 13 is provided with a bilateral tin breaking module 15, the front side of the tin breaking module 15 is provided with a tin supply pipe 32, the lower part of the outer side of the heater 31 is provided with an assembly frame 26 matched with a tin supply pipe 32, the Y-axis linear module 9 and the X-axis linear module 23 are all closed ball screw linear driving modules, and the heater 31 is a constant-temperature tin melting heater.

Detection mechanism mainly includes electric jar 19, extension board 16 and clamping jaw electric jar 17, 1 inner wall fixed connection of electric jar 19 bottom and frame, 19 top fixed mounting of electric jar have extension board 16, and 16 bottom left parts fixed mounting of extension board has clamping jaw electric jar 17, and clamping jaw electric jar 17 lower part edge is installed and is detected head 18, and the interval that detects head 18 is the same with the interval that connects electrical connector 27.

The numerical control device is characterized in that a numerical control host 6 is installed on the lower portion of the inner side of the outer frame 1, a control panel 3 is installed on the right portion of the perspective plate 2, the numerical control host 6 is electrically connected with the control panel 3, the safety grating 4, the operation key plate 5, the servo motor 7, the Y-axis linear module 9, the hydraulic cylinder 14, the tin breaking module 15, the clamping jaw electric cylinder 17, the detection head 18, the electric cylinder 19, the X-axis linear module 23 and the heater 31, the numerical control host 6, the control panel 3, the safety grating 4, the operation key plate 5, the servo motor 7, the Y-axis linear module 9, the hydraulic cylinder 14, the tin breaking module 15, the clamping jaw electric cylinder 17, the detection head 18, the electric cylinder 19, the X-axis linear module 23 and the heater 31 are electrically connected with an external power supply, the numerical control host 6 is SINUMERIK-840D, and the control panel 3 is G.

The utility model discloses a theory of operation is:

the utility model relates to a equipment test machine, during the use, place the area with the semi-manufactured goods in the limit frame 20 of carrier, later through see-through board 2 on the operation mouth with the base 22 card of carrier at the joint mouth department of carousel 21, the permanent magnet 25 of card kneck adsorbs carrier and breaks away from carousel 21 when preventing to rotate, there is the open key on operation keypad 5, stop key and emergency key, after placing, start through operation keypad 5 controlgear, control panel 3 can change the inside prestoring data of numerical control host computer 6, numerical control host computer 6 controls servo motor 7 to rotate, drive decollator 8 and rotate unit angle, it cuts apart for 90 degrees to need to notice decollator 8, after rotating angle, the carrier that has the semi-manufactured goods removes to the punching press mechanism, pneumatic cylinder 14 extends, the punching press processing of semi-manufactured goods is accomplished through punching press head 10 and punching press bar 28 cooperation to the semi-manufactured goods through the operation key after the servo press head detects the finished goods and the servo heater, make the safety of the contact angle detection mechanism detects the contact angle of the contact between the contact key after the contact angle of the contact head detects the contact between the contact angle of the contact between the contact head and contact angle of contact pad, make contact pad, the contact pad is reached contact pad, the contact pad, make contact pad, the contact.

It will thus be seen that the present invention is illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment contains independent technical solutions, and such description of the description is only for clarity, and those skilled in the art should take the description as as a whole, and the technical solutions in the respective embodiments may be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

The assembling and testing machine mainly comprises an outer frame (1), a carrier, a stamping mechanism, a soldering tin mechanism and a detection mechanism, and is characterized in that a divider (8) is fixedly mounted in the middle of the inner side of the outer frame (1), a turntable (21) is rotatably mounted at the top end of the divider (8), a servo motor (7) matched with the divider (8) is fixedly mounted in the middle of the inner side of the outer frame (1), the servo motor (7) is connected with the divider (8) through a chain, a perspective plate (2) is fixedly mounted at the edge of the top end of the outer frame (1), an operation port is formed in the middle of the perspective plate (2) positioned on the front side, an operation key plate (5) is mounted in the middle of the perspective plate (2) positioned on the front side and is mounted at the side wall at the bottom end of the operation port, safety gratings (4) are mounted at the positions of the left side wall and the right side wall of the operation port in the middle of the perspective plate (2), the left side part of the inner side of the outer frame (1) is fixedly mounted with the stamping mechanism, a soldering tin mechanism is fixedly mounted at the rear part of the inner side of the outer frame (1), a detection mechanism is mounted at the right part of the inner side of the outer frame (1), the outer frame (22) is fixedly mounted with the base (22), a base (20), a limit frame (20) is mounted at the top end of the base, and a clamping pole (21) which is mounted with a limit.
2. The assembly testing machine of claim 1, wherein the stamping mechanism mainly comprises a stamping frame (12), a guide frame (11) and an auxiliary seat (24), the side wall of the bottom end of the stamping frame (12) is fixedly connected with the inner wall of the outer frame (1), a hydraulic cylinder (14) is fixedly mounted at the top end of the stamping frame (12), the guide frame (11) is fixedly mounted at the bottom end of the hydraulic cylinder (14), a sliding opening matched with the guide frame (11) is formed in the side wall of the stamping frame (12), a stamping head (10) is fixedly mounted at the bottom end of the guide frame (11), the outer diameter of the stamping head (10) is matched with the inner diameter of the limiting frame (20), the auxiliary seat (24) matched with the stamping head (10) is fixedly mounted at the bottom end of the stamping frame (12), the distance between the side wall of the top end of the auxiliary seat (24) and the side wall of the bottom end of the turntable (21) is mm, and the hydraulic cylinder.
3. The assembly testing machine according to claim 1, wherein the soldering mechanism mainly comprises a Y-axis linear module (9), an X-axis linear module (23) and a tin breaking module (15), the side wall of the bottom end of the Y-axis linear module (9) is fixedly connected with the inner wall of the outer frame (1), an assembling plate (13) is installed on the front side of the Y-axis linear module (9), the X-axis linear module (23) is fixedly installed on the upper portion of the front side of the assembling plate (13), a sliding block (29) is movably installed on the front side of the X-axis linear module (23), a right-angle frame (30) is assembled and connected on the front side of the sliding block (29), a heater (31) is installed on the front portion of the right-angle frame (30), an iron head is installed on the bottom end of the heater (31), the tin breaking module (15) which is bilaterally symmetrical is installed on the top end of the assembling plate (13), a tin supplying pipe (32) is installed on the front side of the tin, the Y-axis linear module (9) and the X-axis linear module (23) are all closed ball screw linear driving modules, and the heater (31) is a constant-temperature tin melting heater.
4. The assembly testing machine of claim 1, wherein the detection mechanism mainly comprises an electric cylinder (19), an extension plate (16) and a clamping jaw electric cylinder (17), the bottom end of the electric cylinder (19) is fixedly connected with the inner wall of the outer frame (1), the extension plate (16) is fixedly mounted at the top end of the electric cylinder (19), the clamping jaw electric cylinder (17) is fixedly mounted at the left part of the bottom end of the extension plate (16), the detection heads (18) are mounted at the lower edge of the clamping jaw electric cylinder (17), and the distance between the detection heads (18) is the same as that between the electric heads (27).
5. The assembly testing machine according to claim 1, 2, 3 or 4, wherein a numerical control host (6) is mounted at the lower part of the inner side of the outer frame (1), a control panel (3) is mounted at the right part of the see-through plate (2), the numerical control host (6) is electrically connected with the control panel (3), the safety grating (4), the operation key plate (5), the servo motor (7), the Y-axis linear module (9), the hydraulic cylinder (14), the tin breaking module (15), the clamping jaw electric cylinder (17), the detection head (18), the electric cylinder (19), the X-axis linear module (23) and the heater (31), and the numerical control host (6), the control panel (3), the safety grating (4), the operation key plate (5), the servo motor (7), the Y-axis linear module (9), the hydraulic cylinder (14), the tin breaking module (15), the clamping jaw electric cylinder (17), The detection head (18), the electric cylinder (19), the X-axis linear module (23) and the heater (31) are electrically connected with an external power supply, the type of the numerical control host (6) is SINUMERIK-840D, and the type of the control panel (3) is GKB10 UIR.