CN209998635U - Welding jig and welding production line - Google Patents
Welding jig and welding production line Download PDFInfo
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- CN209998635U CN209998635U CN201920419436.2U CN201920419436U CN209998635U CN 209998635 U CN209998635 U CN 209998635U CN 201920419436 U CN201920419436 U CN 201920419436U CN 209998635 U CN209998635 U CN 209998635U
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Abstract
The utility model discloses an welding jig, the fixture comprises a fixture body, anchor clamps body top is equipped with the product storage tank, and locates the peripheral product positioning mechanism of product storage tank, just be equipped with the product elevating system of looks adaptation in the product storage tank the utility model provides a welding jig can carry out quick location and fixed to the product before the welding, quick ejecting product after the welding, the taking of the product after the completion of being convenient for weld, the utility model provides a welding production line, including the pay-off area and divide and locate the operation station of pay-off area both sides, the operation station includes material loading station, welding station, detection station and packing station by head to the tail in proper order, just this welding jig is used as the welded instrument to the welding station, the effectual efficiency that improves welding production line.
Description
Technical Field
The utility model belongs to the technical field of frock tool and production line, concretely relates to welding jig and welding production line.
Background
The welding, also known as the butt fusion, the butt fusion is kinds and joins metal or other thermoplastic material's manufacturing process and technique with heating, high temperature or high pressure mode, according to joining mode difference divide into fusion welding, pressure welding and brazing three generally, divide into gas flame welding, arc welding, laser welding, electron beam welding, friction weld and ultrasonic welding etc. generally according to energy source , divide into manual welding and machine weld again according to the welding mode.
In the production process of the mobile phone, after the surface mounting and the plug-in are completed, the mainboard usually needs to be subjected to a manual welding process. In the manual welding engineering, in order to ensure the welding quality, an operator needs to position and fix a product by using a welding clamp; the clamping piece that takes welding jig off with the fingers and thumb on the most adoption manual welding jig of current welding jig is treated welded product and is fixed a position and fix, and not only production efficiency is low, and welding jig's clamping piece is the metal shrapnel material mostly moreover, easily produces great stress to the product, and misoperation still easily damages the components and parts on the product. After the product is welded, an operator usually takes out the whole product by adopting a mode of directly taking components for taking convenience or improving the production efficiency, and the stability of connecting the components and the product is easily influenced.
Disclosure of Invention
In order to solve the defects of the prior art, the utility model provides an kinds of welding jig and welding production line.
The utility model discloses the technological effect that will reach is realized through following scheme:
the utility model provides a welding fixture, which comprises a fixture body; the top of the clamp body is provided with a product accommodating groove and a product positioning mechanism arranged on the periphery of the product accommodating groove; and a product lifting mechanism matched with the product accommodating groove is arranged in the product accommodating groove.
, the product positioning mechanism comprises a hydraulic lifting rod and a product positioning press block arranged at the top end of the hydraulic lifting rod, the product positioning press block comprises a rotating part sleeved on the hydraulic lifting rod and a fixing part arranged at the bottom of the rotating part and far away from the end of the hydraulic lifting rod , and the fixing part is of a rubber column, a silica gel column or an bakelite column structure.
, the product positioning mechanisms are symmetrically arranged on the periphery of the product accommodating groove, and the number of the product positioning mechanisms is 2-4.
, the product lifting mechanism includes a hydraulic lifting structure and a lifting top plate fixed on the top of the hydraulic lifting structure.
, the hydraulic lifting structure is a hydraulic lifting vertical rod structure or a scissor type lifting structure.
, arranging an insulating buffer pad on the top of the lifting top plate, wherein the thickness of the insulating buffer pad is 2-12mm, the top of the insulating buffer pad is provided with a groove matched with the product, and the insulating buffer pad is an anti-static rubber pad, a slow brewing cotton pad or an EVA (ethylene vinyl acetate) buffer pad.
, the clamp body is also provided with a positioning mechanism switch and a lifting mechanism switch.
, the positioning mechanism switch is connected with the product positioning mechanism and arranged at the periphery of the product containing groove, and the lifting mechanism switch is connected with the product lifting mechanism and arranged at the side edge of the clamp body.
The welding production line comprises a feeding belt and operation stations which are respectively arranged on two sides of the feeding belt; the operation station comprises a feeding station, a welding station, a detection station and a packaging station from head to tail in sequence, and the welding clamp is arranged on the welding station.
, the feeding station, the welding station, the detection station and the packaging station are symmetrically arranged on two sides of the feeding belt, and the number of the welding stations is 4-8.
The utility model has the advantages of it is following:
the utility model provides an kind of welding jig can carry out quick location and fixed to the product before the welding, at the quick ejecting product in the welding back, is convenient for take of the product after the welding is accomplished the utility model provides a kind of welding production line uses this welding jig as welded instrument, the effectual efficiency that improves welding production line.
Drawings
FIG. 1 is a schematic view of the overall structure of the welding fixture of the present invention;
FIG. 2 is a schematic structural view of a product positioning mechanism of the present invention;
FIG. 3 is a schematic structural view of a product lifting mechanism of the present invention;
fig. 4 is another schematic structural diagram of the product lifting mechanism of the present invention;
fig. 5 is the schematic structural diagram of the welding production line of the present invention.
The reference numerals are explained below:
100. a clamp body; 110. a product positioning mechanism; 111. a hydraulic lifting rod; 112. a rotating part; 113. a fixed part; 120. a product lifting mechanism; 121. a hydraulic lifting structure; 122. lifting the top plate; 123. an insulating buffer pad; 101. a product accommodating groove; 102. a positioning mechanism switch; 103. a lifting mechanism switch; 200. a feed belt; 300. a feeding station; 400. a welding station; 500. detecting a station; 600. and (5) a packaging station.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and examples.
The embodiment of the utility model provides a welding jig is as shown in fig. 1, including anchor clamps body 100, anchor clamps body top is equipped with product storage tank 101 to and locate the peripheral product positioning mechanism 110 of product storage tank, and be equipped with the product elevating system 120 of looks adaptation in the product storage tank.
The product positioning mechanisms are symmetrically arranged on the periphery of the product accommodating groove, the number of the product positioning mechanisms is 2-4, the product positioning mechanisms are structurally shown in figure 2 and comprise a hydraulic lifting rod 111 and a product positioning pressing block arranged at the top end of the hydraulic lifting rod, the product positioning pressing block comprises a rotating part 112 sleeved on the hydraulic lifting rod and a fixing part 113 arranged at the bottom of the rotating part and far away from the end of the hydraulic lifting rod , and the fixing part is preferably of a rubber column, silica gel column or bakelite column structure.
The product lifting mechanism comprises a hydraulic lifting structure 121 and a lifting top plate 122 fixedly arranged at the top end of the hydraulic lifting structure, and the hydraulic lifting structure is a hydraulic lifting upright rod structure (shown in figure 3) or a scissor type lifting structure (shown in figure 4). The top of the lifting top plate is provided with an insulating buffer pad 123, the thickness of the insulating buffer pad is 2-12mm, and the top of the insulating buffer pad is provided with a groove (not marked in the figure) matched with a product, preferably an anti-static rubber pad, a slow brewing cotton pad or an EVA (ethylene vinyl acetate) buffer pad.
The clamp body is also provided with a positioning mechanism switch 102 and a lifting mechanism switch 103; the positioning mechanism switch is connected with the product positioning mechanism and arranged at the periphery of the product accommodating groove; the lifting mechanism switch is connected with the product lifting mechanism and is arranged on the side edge of the clamp body.
The embodiment of the utility model provides an in, the top of anchor clamps body is equipped with the product storage tank, can carry out preliminary location to the product, prevent that the product from taking place to shift the phenomenon that influences the welding effect, the periphery of product storage tank is equipped with product positioning mechanism, can advance steps location and fixed to the product, it guarantees welded effect and welded quality to advance steps, and the periphery of locating the product storage tank of product positioning mechanism symmetry, can effectual assurance power's symmetry, advance steps assurance product location's accuracy and fixed stability, in addition, product positioning mechanism adopts the product location briquetting of locating the hydraulic lifting rod top to fix the product, hydraulic lifting rod is automatic elevation structure, as long as open positioning mechanism switch can carry out key fixation to the product, adopt automatic fixing mechanism to replace the artifical operation of breaking off the anchor clamps clamping piece with the fingers and thumb, and high convenience, the effectual man-hour that reduces the product is fixed, welded production efficiency has been improved, in order to slow down the impact force damage of product positioning mechanism to the product in the positioning process, the fixed part of product direct contact in the product location briquetting is preferably the rubber column, silica gel column or bak.
The embodiment of the utility model provides an in, be equipped with product elevating system in the product storage tank, can bear the weight of the product in welding process, guarantee product welded quality, can also accomplish the back at weldment work, with the ejecting height that is higher than the anchor clamps body of product, be convenient for take of product, and then improve the holistic production efficiency of welding process product elevating system also is automatic lift's hydraulic pressure elevation structure, as long as open the elevating system switch can be ejecting with product key, and product elevating system's lift roof top is equipped with insulating buffer liner, can fix the impact of effectual buffering lift roof to the product at product positioning mechanism, avoid damaging the components and parts on the product.
The welding production line in the embodiment of the utility model is as shown in figure 5, the operation stations on both sides of the feeding belt are arranged by the feeding belt 200 and the symmetry. The operation stations sequentially comprise a feeding station 300, a welding station 400, a detection station 500 and a packaging station 600 from head to tail, welding fixtures in the embodiment are arranged on the welding stations, the overall production efficiency of the production line is guaranteed for balancing working hours, and the number of the welding stations is preferably 4-8.
According to the scheme of above-mentioned embodiment, the utility model provides an kinds of welding jig can carry out quick location and fixed to the product before the welding, at the quick ejecting product in welding back, is convenient for take of the product after the welding is accomplished the utility model provides a kinds of welding production line uses this welding jig as welded instrument, the effectual efficiency that improves welding production line.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the embodiments of the present invention and not for limiting the same, and although the embodiments of the present invention are described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the embodiments of the present invention can still be modified or replaced with equivalents, and these modifications or equivalent replacements cannot make the modified technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1, welding jig, which is characterized by comprising a jig body;
the top of the clamp body is provided with a product accommodating groove and a product positioning mechanism arranged on the periphery of the product accommodating groove;
and a product lifting mechanism matched with the product accommodating groove is arranged in the product accommodating groove.
2. The welding jig of claim 1, wherein: the product positioning mechanism comprises a hydraulic lifting rod and a product positioning pressing block arranged at the top end of the hydraulic lifting rod;
the product positioning pressing block comprises a rotating part sleeved on the hydraulic lifting rod and a fixing part arranged at the bottom of the rotating part and far away from the end of the hydraulic lifting rod;
the fixed part is of a rubber column, a silica gel column or an bakelite column structure.
3. The welding jig of claim 2, wherein: the product positioning mechanisms are symmetrically arranged on the periphery of the product accommodating groove, and the number of the product positioning mechanisms is 2-4.
4. The welding jig of claim 1, wherein: the product lifting mechanism comprises a hydraulic lifting structure and a lifting top plate fixedly arranged at the top end of the hydraulic lifting structure.
5. The welding jig of claim 4, wherein: the hydraulic lifting structure is a hydraulic lifting upright rod structure or a scissor type lifting structure.
6. The welding jig of claim 4, wherein: the top of the lifting top plate is provided with an insulating buffer gasket, the thickness of the insulating buffer gasket is 2-12mm, and the top of the insulating buffer gasket is provided with a groove matched with a product;
the insulating buffer pad is an anti-static rubber pad, a slow-brewing cotton pad or an EVA (ethylene vinyl acetate) buffer pad.
7. The welding jig of claim 1, wherein: the fixture body is also provided with a positioning mechanism switch and a lifting mechanism switch.
8. The welding jig of claim 7, wherein: the positioning mechanism switch is connected with the product positioning mechanism and arranged at the periphery of the product accommodating groove;
the lifting mechanism switch is connected with the product lifting mechanism and arranged on the side edge of the clamp body.
9, welding production lines, which are characterized by comprising a feeding belt and operation stations respectively arranged at two sides of the feeding belt;
the operation station comprises a feeding station, a welding station, a detection station and a packaging station from head to tail, and the welding station is provided with a welding clamp according to any of claims 1-8.
10. The welding line of claim 9, wherein: the feeding station, the welding station, the detection station and the packaging station are symmetrically arranged on two sides of the feeding belt;
the number of the welding stations is 4-8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920419436.2U CN209998635U (en) | 2019-03-29 | 2019-03-29 | Welding jig and welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920419436.2U CN209998635U (en) | 2019-03-29 | 2019-03-29 | Welding jig and welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209998635U true CN209998635U (en) | 2020-01-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920419436.2U Expired - Fee Related CN209998635U (en) | 2019-03-29 | 2019-03-29 | Welding jig and welding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209998635U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493698A (en) * | 2023-06-26 | 2023-07-28 | 杭州凯龙医疗器械有限公司 | Laser rapid fusion device for brazing anode tungsten plate of X-ray tube |
-
2019
- 2019-03-29 CN CN201920419436.2U patent/CN209998635U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493698A (en) * | 2023-06-26 | 2023-07-28 | 杭州凯龙医疗器械有限公司 | Laser rapid fusion device for brazing anode tungsten plate of X-ray tube |
| CN116493698B (en) * | 2023-06-26 | 2023-09-29 | 杭州凯龙医疗器械有限公司 | Laser rapid fusion device for brazing anode tungsten plate of X-ray tube |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200131 |
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| CF01 | Termination of patent right due to non-payment of annual fee |