CN209986119U - Intelligent edge covering system for door cover of whole vehicle - Google Patents
Intelligent edge covering system for door cover of whole vehicle Download PDFInfo
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- CN209986119U CN209986119U CN201920834755.XU CN201920834755U CN209986119U CN 209986119 U CN209986119 U CN 209986119U CN 201920834755 U CN201920834755 U CN 201920834755U CN 209986119 U CN209986119 U CN 209986119U
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Abstract
The utility model belongs to the technical field of vehicle door edge covering, in particular to an intelligent edge covering system for a whole vehicle door cover, which comprises a hydraulic edge covering machine, an edge covering die, a feeding system and a discharging system, the intelligent edge covering system for the whole vehicle door cover also comprises a six-in-one die-changing mechanism, the feeding system comprises a feeding gripping apparatus, a feeding robot, a feeding gripping apparatus end tool quick-changing device, a push-pull rack feeding platform and a feeding gripping apparatus parking frame, the feeding robot is provided with the feeding gripping apparatus end tool quick-changing device matched with the feeding gripping apparatus end tool quick-changing device, the push-pull rack feeding platform is connected with a push-pull rack, the push-pull rack comprises an integral frame, a backing plate component and a rack push-pull mechanism, the backing plate component comprises a backing plate A, a backing plate B and a backing plate C, the integral frame is provided with a first sensor and a second sensor, the integral frame is connected with a limiting block, the, the cylinder is connected with a positioning pin, and pin sleeves matched with the positioning pin are arranged on the base plate A, the base plate B and the base plate C.
Description
Technical Field
The utility model belongs to the technical field of the door is bordured, concretely relates to whole car door closure intelligence system of borduring.
Background
As shown in fig. 1, the conventional hemming system for the door cover area of the car body mainly comprises the following components: the device comprises a hydraulic taping machine 6, a taping die 7, a one-to-four die changing mechanism 11 (shown in figure 2) and a feeding and discharging system (a feeding platform 1, a feeding gripper 2, a gripper end tool quick-changing device 3, a feeding robot 4, a robot end tool quick-changing device 5, a discharging gripper 8, a discharging robot 9, a discharging platform 10 and a gripper parking frame 12).
Description of the layout:
the hydraulic edge covering press 6 is mainly used for enabling inner and outer plates of a car door or a front cover and a rear cover of a car to be bonded together through bending under the action of hydraulic pressure on a mould, a pair of or two pairs of moulds are arranged on a common car door cover edge covering press, each pair of moulds consists of an upper mould and a lower mould, and the moulds are placed on a mould changing platform; the dies of the edge covering press are heavy, and the maximum weight is 12-16 tons generally.
The motion of the die change mechanism is divided into two parts, one is transverse motion, the other is longitudinal motion, and the transverse motion and the longitudinal motion are cross motion in space. The transverse movement mainly comprises the movement of the transverse push-pull mechanism push-pull mould and the mould base plate together, and the longitudinal movement mainly comprises the process of the longitudinal push-pull mechanism push-pull mould entering and exiting the press. The two movements cooperate to accomplish a rapid exchange of one set of dies with the other. From the actual situation on site, the die change mechanism configured for one press can automatically change four dies, namely, the four-die change mechanism is dragged by one, and 2 dies are arranged on two sides of the press respectively.
The feeding and discharging system comprises a feeding platform 1, a feeding robot 4, a feeding gripper 2, a discharging robot 9, a discharging platform 10, a discharging gripper 8, a gripper parking frame 12, a gripper end tool quick-change device 3, wherein the gripper end tool quick-change device 3 is divided into two parts, one part is arranged on a robot end flange-the robot end tool quick-change device, and the other part is arranged on a gripper bottom plate-the gripper end tool quick-change device. The feeding and discharging of the edge covering area are mainly realized by quickly connecting a gripping tool on the feeding side through a tool quick-change device by a feeding robot, grabbing of an inner plate and an outer plate of a to-be-covered vehicle part on a feeding platform is realized through track action, after edge covering is carried out in a covering die of a feeding edge covering hydraulic machine, the to-be-covered vehicle part is grabbed and placed on a discharging platform through the track action of the gripping tool on the discharging side through the tool quick-change device by a discharging robot.
Explanation of the operation:
an inner plate and an outer plate of a part (hereinafter referred to as a 'car part') of a car body needing edge covering are coated with special edge covering glue and placed on a fixed feeding platform 1 for positioning and clamping, a feeding robot 4 selects and confirms a feeding gripping tool 2 corresponding to the car part through a set program and a robot end tool quick-change device 5 arranged at the tail end of the feeding robot 4, and is in quick butt joint and confirmation with a gripping tool quick-change device 3, the feeding robot 4 takes the car part feeding gripping tool 2 to automatically perform program action to grip the car part fixed on the feeding platform 1 and place the car part into an opened edge covering die 7, the edge covering die 7 is arranged on a hydraulic edge covering machine 6 to carry out edge covering on the inner plate and the outer plate of the car part, in the edge covering process, a blanking robot 9 selects and confirms a corresponding car part gripping tool 8 through the set program and the robot end tool quick-change device 5 arranged at the tail end of the blanking robot to carry out quick butt joint and confirmation with a gripping tool quick-change device 3 on the blanking gripping tool 8, the blanking robot 9 drives the blanking gripper 8 to automatically perform program action to a blanking port of the hydraulic edge covering machine 6, and after edge covering is finished, the car parts which are subjected to edge covering are picked out from the edge covering die 7 and placed on the fixed blanking table 10, so that the edge covering is finished.
Wherein, fixed material loading platform 1 is the fixed material loading platform of 2 car spare sharings, and two fixed material loading platforms can supply four automobile body parts to use.
If the edge-covered car part needs to be replaced, the edge-covering die 7 corresponding to the car part is quickly replaced by a one-to-four die replacing mechanism 11, the feeding robot 4 and the robot end tool quick-changing device 5 separate the feeding gripper 2 of the original car part while the edge-covering die of the new car part is replaced, the feeding gripper is placed on the corresponding gripper parking frame 12, then the feeding gripper of the new car part needing to be covered is quickly butted and confirmed through the robot end tool quick-changing device 5 and the gripper end tool quick-changing device arranged on the gripper, the edge-covering process of the new car part is recycled, and meanwhile, the gripper of the blanking robot is also quickly replaced according to the method for replacing the gripper on the feeding side.
But the limitations of the present are:
1. the feeding platform is fixed on the ground, the position of the feeding platform is within the range of the arm spread of the robot, the feeding side car part consists of an inner plate and an outer plate, and the feeding platform needs to meet the positioning and grabbing positions of two inner plate and outer plate parts; generally, a single fixed feeding table can meet the common placement of two inner plates and outer plate parts of two car parts, and in the edge covering scheme layout in the prior art, due to limited extension of a robot arm, only two fixed feeding tables can be used, namely, the placement of parts of four car parts can be met;
2. if the number of the vehicle parts is increased, the number of corresponding material platforms is also increased, the number of the material platforms is more than two, the material platforms generally exceeds the grabbing range of the robot, along with the increase of the diversified demands of the market, the vehicle types of an automobile factory are not limited to single or a plurality of vehicle types, the vehicle types need to be continuously improved and released from new vehicle types, and a large amount of production equipment needs to be invested in the new vehicle types;
3. the layout and cost investment of the one-to-four hemming solution are greatly limited in consideration of the whole vehicle type, production plan and efficiency, and in order to meet the requirements of vehicle body hemming of the whole vehicle type and diversification of the vehicle type, a more economical hemming solution for vehicle body parts needs to be developed so as to meet the requirements of diversification and production optimization while reducing equipment investment.
SUMMERY OF THE UTILITY MODEL
To the problem that the above-mentioned background art provided, the utility model aims at: is intended to provide. In order to realize the technical purpose, the utility model discloses a technical scheme as follows:
the whole vehicle door cover intelligent edge covering system comprises a hydraulic edge covering machine, an edge covering die, a feeding system and a discharging system, wherein the discharging system comprises a discharging gripping apparatus, a discharging robot, a fixed discharging platform, a discharging gripping apparatus parking frame and a discharging gripping apparatus end tool quick-changing device, the discharging robot is provided with the discharging gripping apparatus end tool quick-changing device matched with the discharging gripping apparatus end tool quick-changing device, the whole vehicle door cover intelligent edge covering system further comprises a six-in-one die-changing mechanism, the feeding system comprises a feeding gripping apparatus, a feeding robot, a feeding gripping apparatus end tool quick-changing device, a push-pull rack feeding platform and a feeding gripping apparatus parking frame, the feeding robot is provided with the feeding gripping apparatus end tool quick-changing device matched with the feeding gripping apparatus end tool quick-changing device, the push-pull rack feeding platform is connected with a push-pull rack, and the push-pull rack comprises a whole frame, Backing plate subassembly and rack push-and-pull mechanism, the backing plate subassembly includes to constitute by backing plate A, backing plate B and backing plate C, push-and-pull rack material loading platform is installed respectively on backing plate A, backing plate B and backing plate C, whole frame mounting has first sensor and second sensor, whole frame is connected with the stopper, whole frame mounting has two cylinders, the cylinder is connected with the locating pin, be equipped with on backing plate A, backing plate B and the backing plate C with locating pin assorted cotter bush.
As a preferable aspect of the present invention, the blanking table includes a first placing mechanism, a second placing mechanism, and a third placing mechanism.
As a preferred scheme of the invention, the one-driving-six die changing mechanism is composed of a hydraulic edge covering machine which is used as a boundary, and the two sides of the hydraulic edge covering machine are respectively in a one-driving-four configuration and the other one-driving-two configuration.
As a preferable scheme of the invention, the rack push-pull mechanism consists of a speed reduction driving motor assembly, a chain assembly and a guide rail device.
As a preferable scheme of the invention, the integral frame is assembled by a left welding frame, a middle welding frame and a right welding frame, the welding frames are provided with ground supporting feet, and the ground supporting feet are fixed on the ground through foundation bolts.
The invention has the beneficial effects that:
1. the intelligent edge covering system for the whole vehicle door cover can realize edge covering dies of whole vehicle parts of a whole vehicle with four doors and two covers/four doors and one cover (electric vehicle type) in an edge covering area, compared with an original one-to-four edge covering scheme, the scheme that two sets of the edge covering dies are required for the same type of vehicle, if six pairs of edge covering dies are required for the edge covering of the vehicle body of a single type, one set of four-to-four temporary empty two stations can be caused, a mixed covering plan needs to be made with other vehicle types, and the scheme is promoted to one-to-six to thoroughly realize the integral solution of the edge covering of the whole vehicle bodies with four doors and two covers;
2. the intelligent edge covering system for the whole vehicle door cover puts three feeding tables required by a vehicle on the push-pull table frame with three or more stations, the movement of the push-pull table frame is driven by the speed reducing motor and is positioned by the lifting positioning pin, the repeated positioning precision is higher than that of a robot, the structure is simple, and the manufacturing cost is low. The robot arm-spreading limitation is broken through, six-in-one vehicle part placing, grabbing, feeding and discharging can be realized, and a good solution is provided for edge covering configured by six-in-one or more than six;
3. the traditional one-to-four wrapping edge needs two one-to-four fields for the whole vehicle, and one-to-six can use a single field to integrally plan the layout, so that the occupied space is saved;
4. the intelligent edge covering system for the whole vehicle door cover expands the original quick exchange and connection of the feeding robot and the feeding gripper from one-to-four to one-to-six, greatly increases the flexibility of the robot on the basis of not influencing the beat, and fully improves the space utilization rate of the gripper in a limited field;
5. the traditional one-to-four binding needs for double quantity configuration of binding press, robot, electric control cabinet and the like are considered from the whole binding, the one-to-six integral body binding solution can use the single binding press and robot, and the electric control cabinet and the binding press, the robot, the one-to-six die change and the integral control and interface integration planning control of loading and unloading greatly save the production input cost, taking two vehicle types as an example: the method is characterized in that three wrapping areas which need four-by-four wrapping are configured according to an original one-by-four wrapping scheme, the number of wrapping hydraulic machines is three, six sets of tool quick-change devices at a robot end and a robot end are provided, three sets of electric control systems are provided, the number of wrapping hydraulic machines is reduced by one to two sets according to the one-by-six configuration of two same vehicle types, the number of tool quick-change devices at the robot end and the robot end is also reduced by two sets to four sets, the electric control systems are provided with two sets, the field cost-saving part is not considered, the cost-saving part of hardware equipment is greatly saved, the investment cost of production equipment is saved, the intelligent cycle control of the whole vehicle wrapping is more favorable for adjusting a production plan, and the production efficiency.
Drawings
The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
fig. 1 is a schematic structural diagram of a one-to-four mold changing system according to the prior art;
fig. 2 is a schematic structural view of an embodiment of the intelligent edge covering system for the door cover of the whole vehicle of the present invention;
fig. 3 is a schematic structural view of a push-pull rack in an embodiment of the intelligent edge-covering system for the door cover of the whole vehicle of the present invention;
fig. 4 is a schematic structural diagram of an integral frame in an embodiment of the intelligent edge covering system for the door cover of the whole vehicle of the present invention;
fig. 5 is a schematic view of the upward-looking structure of the push-pull rack in the embodiment of the intelligent edge-covering system for the door cover of the whole vehicle of the present invention;
fig. 6 is a schematic structural view of a push-pull rack for placing car parts in an embodiment of the intelligent edge-covering system for the door cover of the whole car of the utility model;
the main element symbols are as follows:
a fixed feeding platform 1, a feeding gripper 2, a gripper end tool quick-change device 3, a feeding robot 4, a robot end tool quick-change device 5, a hydraulic taping machine 6, a taping die 7, a blanking gripper 8, a blanking robot 9, a fixed blanking platform 10, a one-to-four die-change mechanism 11, a gripper parking frame 12, a blanking gripper parking frame 13, a blanking gripper end tool quick-change device 14, a blanking robot end tool quick-change device 15, a feeding gripper end tool quick-change device 16, a feeding gripper parking frame 17, a feeding robot end tool quick-change device 18, a one-to-six die-change mechanism 19, a push-pull rack 20, an integral frame 201, a backing plate component 202, a rack push-pull mechanism 203, a backing plate A204, a backing plate B205 and a backing plate C206, a first sensor 207, a second sensor 208, a limiting block 209, a cylinder 210, a positioning pin 211, a pin bush 212, a speed driving motor component 213, a guide rail device 214, a guide rail device, A welding frame 215, a ground supporting leg 216, and a push-pull stand feeding table 21.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.
As shown in fig. 2-6, the intelligent edge covering system for the door cover of the whole vehicle of the present invention comprises a hydraulic edge covering machine 6, an edge covering die 7, a feeding system and a discharging system, wherein the discharging system comprises a discharging gripper 8, a discharging robot 9, a fixed discharging platform 10, a discharging gripper parking frame 13 and a discharging gripper end tool quick-change device 14, the discharging robot 9 is provided with a discharging robot end tool quick-change device 15 matched with the discharging gripper end tool quick-change device 14, the intelligent edge covering system for the door cover of the whole vehicle further comprises a six-in-one die-change mechanism 19, the feeding system comprises a feeding gripper 2, a feeding robot 4, a feeding gripper end tool quick-change device 16, a push-pull rack feeding platform 21 and a feeding gripper parking frame 17, the feeding robot 4 is provided with a feeding robot end tool quick-change device 18 matched with the feeding gripper end tool quick-change device 16, the push-pull rack feeding platform 21 is connected with a push-pull rack 20, the push-pull rack 20 comprises an integral frame 201, a backing plate assembly 202 and a rack push-pull mechanism 203, the backing plate assembly 202 comprises a backing plate A204, a backing plate B205 and a backing plate C206, the push-pull rack feeding platform 21 is respectively installed on the backing plate A204, the backing plate B205 and the backing plate C206, the integral frame 201 is provided with a first sensor 207 and a second sensor 208, the integral frame 201 is connected with a limiting block 209, the integral frame 201 is provided with two cylinders 210, the cylinders 210 are connected with positioning pins 211, the backing plate A204, the backing plate B205 and the backing plate C206 are provided with pin sleeves 212 matched with the positioning pins 211.
The blanking table 10 includes a first placing mechanism, a second placing mechanism, and a third placing mechanism. Therefore, the configuration of the two fixed blanking tables 10 can be kept, and the defect that the robot arm can not be effectively placed in the spread range due to the addition of another fixed blanking table 10 is avoided.
Wherein, the one-driving-six die changing mechanism 19 is composed of a hydraulic edge covering machine 6 as a boundary, two sides of which are respectively provided with one-driving-four configuration and the other one with one-driving-two configuration. Therefore, the occupied space can be effectively saved.
The rack push-pull mechanism 203 is composed of a speed reduction driving motor assembly 213, a chain assembly and a guide rail device 214. In this way, the gantry push-pull mechanism 203 can be made relatively simple in structure, so that the cost can be reduced.
The whole frame 201 is assembled by a left welding frame 215, a middle welding frame 215 and a right welding frame 215, the welding frames 215 are provided with ground supporting feet 216, and the ground supporting feet 216 are fixed on the ground through foundation bolts. This allows the overall frame 201 to be relatively easy to install, and the single welded frame 215 to be smaller and more convenient to use.
In this embodiment, 2 quantity of material loading gripping apparatus with the material loading side are increased to 6 pairs by 4 pairs according to car spare quantity, arrange and fully consider the arm exhibition scope of material loading robot 4 and the optimization realization of 4 arm actions of material loading robot through reasonable place, and the 6 pairs of gripping apparatus of material loading side all can arrange in the effective arm exhibition scope of robot. Synchronous, material loading gripping apparatus end instrument quick change device 16 also increases to 1 to 6 by 1 of original material loading side to 4, under the unchangeable condition of material loading robot end instrument quick change device 18 quantity promptly, and the quick switching of 6 vice grippers of quick realization is unanimous with whole target and is realized the demand of the part of borduring snatching the material loading of 6 parts. And on the blanking side, according to the configuration of 1 to 4, namely, a blanking robot 9 is provided with a blanking robot end tool quick-changing device 15, and 4 pairs of blanking grippers 8 are respectively provided with a blanking gripper end tool quick-changing device 14, wherein the grippers on the blanking side do not need to be provided with a sucking disc sucking outer plate, two car parts (front and rear door edge covering completion parts) which are subjected to edge covering share 1 pair of grippers, so that the 4 pairs of grippers on the blanking side realize the blanking grabbing actions of 6 car parts, and the configuration and the layout can be further optimized on the position space and other configurations.
The integral layout is that the original mould changing mechanism is changed from the original one-to-four mould changing mechanism 11 to the one-to-six mould changing mechanism 19, and the two sides of the hydraulic taping machine 6 as a boundary are respectively the mould changing mechanism with one-to-four configuration on one side and the other one-to-two configuration on one side, so that the integral configuration and layout can meet the requirement of changing 6 pairs of moulds of four doors and two covers of the first whole vehicle/other 6 vehicle parts, and the changing time of the integral single mould is unchanged;
the fixed feeding table 1 is changed into a movable feeding table; a set of multi-station push-pull racks 20 is added, so that the original fixed feeding platform 1 is changed into a movable type, the number of the feeding platforms is increased from two to three, the three push-pull rack feeding platforms 21 are mutually fixed and placed on the push-pull racks 20, the three push-pull rack feeding platforms 21 are driven to move linearly through the rack push-pull mechanism 203, the corresponding push-pull rack feeding platform 21 is switched to a middle working position when a certain vehicle piece is required to be covered, each push-pull rack feeding platform 21 can be stopped in the arm extension range of the feeding robot 4, the action can be synchronously carried out with the exchange of the covered edge mold, and the production time is not additionally occupied;
when the stop block of the backing plate assembly 202 touches the first sensor 207, the rack push-pull mechanism 203 decelerates, the backing plate assembly 202 moves forward slowly, when the backing plate assembly 202 touches the sensor 215, the rack push-pull mechanism 203 stops running, at the moment, the backing plate assembly 202 touches the limit block 214 and then is static, the air cylinder 210 controls the lifting of the positioning pin 211, and the positioning of the inserted pin sleeve 212 is completed.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (5)
1. The utility model provides a whole car door closure intelligence system of borduring, includes hydraulic pressure taping machine (6), mould (7), feeding system and unloading system of borduring, the unloading system includes unloading gripping apparatus (8) and unloading robot (9), fixed unloading platform (10), unloading gripping apparatus parking frame (13) and unloading gripping apparatus end instrument quick change device (14), unloading robot (9) are installed and are held instrument quick change device (15) of instrument quick change device (14) assorted unloading robot end instrument, its characterized in that with unloading gripping apparatus: the intelligent edge covering system for the door cover of the whole vehicle further comprises a six-in-one die changing mechanism (19), the feeding system comprises a feeding gripper (2), a feeding robot (4), a feeding gripper end tool quick changing device (16), a push-pull rack feeding platform (21) and a feeding gripper parking frame (17), the feeding robot (4) is provided with a feeding robot end tool quick changing device (18) matched with the feeding gripper end tool quick changing device (16), the push-pull rack feeding platform (21) is connected with a push-pull rack (20), the push-pull rack (20) comprises an integral frame (201), a backing plate assembly (202) and a rack push-pull mechanism (203), the backing plate assembly (202) comprises a backing plate A (204), a backing plate B (205) and a backing plate C (206), the push-pull rack feeding platform (21) is respectively arranged on the backing plate A (204), the backing plate B (205) and the backing plate C (206), whole frame (201) are installed first sensor (207) and second sensor (208), whole frame (201) are connected with stopper (209), two cylinders (210) are installed to whole frame (201), cylinder (210) are connected with locating pin (211), be equipped with on backing plate A (204), backing plate B (205) and backing plate C (206) with locating pin (211) assorted cotter (212).
2. The intelligent edge covering system for the whole vehicle door cover according to claim 1, wherein: the blanking table (10) comprises a first placing mechanism, a second placing mechanism and a third placing mechanism.
3. The intelligent edge covering system for the whole vehicle door cover according to claim 1, wherein: the one-to-six die changing mechanism (19) is composed of a hydraulic edge covering machine (6) which is in a configuration that two sides are one-to-four on one side and the other side is one-to-two on the other side.
4. The intelligent edge covering system for the whole vehicle door cover according to claim 1, wherein: the rack push-pull mechanism (203) is composed of a speed reduction driving motor assembly (213), a chain assembly and a guide rail device (214).
5. The intelligent edge covering system for the whole vehicle door cover according to claim 1, wherein: the integral frame (201) is formed by assembling a left welding frame (215), a middle welding frame (215) and a right welding frame (215), the welding frames (215) are provided with ground supporting feet (216), and the ground supporting feet (216) are fixed on the ground through foundation bolts.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920834755.XU CN209986119U (en) | 2019-06-04 | 2019-06-04 | Intelligent edge covering system for door cover of whole vehicle |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920834755.XU CN209986119U (en) | 2019-06-04 | 2019-06-04 | Intelligent edge covering system for door cover of whole vehicle |
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| CN209986119U true CN209986119U (en) | 2020-01-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052542A (en) * | 2019-06-04 | 2019-07-26 | 上海松科快换自动化股份有限公司 | A kind of vehicle door closure intelligence edge-coating system |
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2019
- 2019-06-04 CN CN201920834755.XU patent/CN209986119U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052542A (en) * | 2019-06-04 | 2019-07-26 | 上海松科快换自动化股份有限公司 | A kind of vehicle door closure intelligence edge-coating system |
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