CN209971607U - Injection molding production system for automobile instrument board - Google Patents
Injection molding production system for automobile instrument board Download PDFInfo
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- CN209971607U CN209971607U CN201920391648.4U CN201920391648U CN209971607U CN 209971607 U CN209971607 U CN 209971607U CN 201920391648 U CN201920391648 U CN 201920391648U CN 209971607 U CN209971607 U CN 209971607U
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- conveyor
- automobile instrument
- instrument panel
- machine
- injection molding
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Abstract
The utility model discloses an injection molding automobile instrument board production system, include: the mechanism of moulding plastics that sets gradually, flame treatment mechanism, first stoving mechanism, centre gripping transport mechanism, veneer gluing machine, surface plasma processing mechanism, surface spout gluey mechanism, second and toast the mechanism to and set up the mechanical centre gripping arm that is used for the upset between veneer gluing machine and the surface plasma processing mechanism and the conveyer that is used for the conveying. The spraying treatment of the lower plate surface is carried out after the injection molding is carried out on the upper plate surface wrapping and then the overturning, the whole process is completed by the cooperation of the conveyor, the overturning mechanical arm and each functional mechanism, and the stream industrialization degree is high.
Description
Technical Field
The utility model belongs to the technical field of plastics surface treatment auxiliary assembly, mainly relate to a header board production system moulds plastics.
Background
The production of the automobile instrument board in the automobile manufacturing process is mechanical integrated molding at present, but relevant processes such as wrapping, surface treatment, glue spraying and the like are all stopped in manual operation, the manual participation process is more, but the mass order mass production is generally completed regularly for the production of the automobile instrument board, so the production efficiency of the automobile instrument board is directly limited due to the high manual participation degree in each link, and the production cost is increased due to the high manual participation degree.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides an injection molding automobile instrument board production system is being carried out the spraying of face down by moulding plastics to last face foreskin then upset, and whole flow cooperatees with conveyer and upset robotic arm and each functional mechanism and accomplishes, and streamlined industrialization degree is high.
An injection molded automotive instrument panel production system, comprising: the mechanism of moulding plastics that sets gradually, flame treatment mechanism, first stoving mechanism, centre gripping transport mechanism, veneer gluing machine, surface plasma processing mechanism, surface spout gluey mechanism, second and toast the mechanism to and set up the mechanical centre gripping arm that is used for the upset between veneer gluing machine and the surface plasma processing mechanism and the conveyer that is used for the conveying.
The injection molding mechanism comprises an injection molding machine and a line hanging clamping machine, the line hanging clamping machine consists of a line hanging bracket and a telescopic clamping device, the telescopic clamping device slides on a truss of the line hanging bracket to move, the injection molding machine is a horizontal buckling molding injection molding machine, the line hanging clamping machine is positioned on the side of the injection molding machine, and the telescopic clamping device arranged on the line hanging clamping machine is positioned above the injection molding machine.
The flame treatment mechanism comprises a first conveyor and a mechanical arm flame spraying machine, the injection-molded automobile instrument panel is clamped by a telescopic clamp of a traveling crane clamping machine to move to the upper part of the first conveyor through a truss of the traveling crane, then the telescopic clamp extends out of a clamping rod to place the automobile instrument panel on the first conveyor, and the mechanical arm flame spraying machine arranged on the side surface of the first conveyor sprays flame to the upper plate surface of the automobile instrument panel to roughen the surface of the automobile instrument panel.
The first baking mechanism comprises a second conveyor and a channel baking device, the automobile instrument panel after flame treatment is conveyed by the second conveyor to pass through the channel baking device, and the automobile instrument panel is baked by the channel baking device.
The centre gripping transport mechanism includes third conveyer and robotic arm clamping device, and the header board after toasting is conveyed the side of robotic arm clamping device by the third conveyer, robotic arm clamping device centre gripping header board is placed in the veneer gluing machine.
The skin sticking machine is a vertical opening and closing pressing device.
And the side surface of the skin attaching machine is provided with a mechanical clamping arm for clamping the automobile instrument panel and turning the automobile instrument panel to place on the conveyor.
The surface plasma processing mechanism comprises a fourth conveyor and a mechanical arm plasma sprayer, the lower plate of the automobile instrument panel after being turned over faces upwards and is conveyed to the fourth conveyor through the conveyor, the mechanical arm plasma sprayer is arranged on the side face of the fourth conveyor, and the mechanical arm plasma sprayer sprays plasma on the lower plate of the automobile instrument panel.
The surface glue spraying mechanism comprises a fifth conveyor and a mechanical arm glue spraying machine, the automobile instrument panel sprayed with plasma is conveyed to the fifth conveyor, and the mechanical arm glue spraying machine arranged on the side face of the fifth conveyor sprays glue to the lower panel face of the automobile instrument panel.
The second baking mechanism comprises a sixth conveyor and a baking device, the automobile instrument panel after being sprayed with the colloid is conveyed to the sixth conveyor, and the baking device arranged on the sixth conveyor is used for baking the automobile instrument panel.
The temperature of the channel type baking device and the temperature of the baking device are both 40-45 ℃.
The first conveyor, the second conveyor and the third conveyor are sequentially connected and used for conveying the plastic automobile instrument panels, and the conveyor, the fourth conveyor, the fifth conveyor and the sixth conveyor are sequentially connected and used for conveying the plastic automobile instrument panels.
The utility model discloses beneficial effect who has: the spraying treatment of the lower board surface is carried out by injection molding to the upper board surface wrapping and then overturning, the whole process is completed by matching the conveyor, the overturning mechanical arm and each functional mechanism, the streamlined industrialization degree is high, the labor force is saved, the production cost is reduced, and the production efficiency is improved.
Adopt two flame injector heads symmetry to set up injection flame, the arc deflector through the drainage plate prolongs flame arc reverse injection to flame through flat deflector with the direction is tiling form scattering, and increase flame spray area, the excessive internal heat area on increase plastic surface avoids the phenomenon of short fever and overburning to take place.
Drawings
Fig. 1 is a schematic diagram of the system structure of the present invention.
Reference numerals: the injection molding machine comprises an injection molding mechanism 1, a flame treatment mechanism 2, a first baking mechanism 3, a clamping transfer mechanism 4, a skin sticking machine 5, a mechanical clamping arm 6, a conveyor 7, a surface plasma treatment mechanism 8, a surface glue spraying mechanism 9, a second baking mechanism 10, an injection molding machine 11, a line hanging clamping machine 12, a hanger 120, a telescopic clamp 121, a second conveyor 31, a channel type baking device 32, a third conveyor 41, a mechanical arm clamping device 42, a fourth conveyor 81, a mechanical arm plasma spraying machine 82, a fifth conveyor 91, a mechanical arm glue spraying machine 92, a sixth conveyor 101 and a baking device 102.
Detailed Description
Referring to fig. 1, an injection molding automobile instrument panel production system includes: the injection molding mechanism 1, the flame treatment mechanism 2, the first baking mechanism 3, the clamping transfer mechanism 4, the skin attaching machine 5, the surface plasma treatment mechanism 8, the surface glue spraying mechanism 9 and the second baking mechanism 10 are sequentially arranged, and the mechanical clamping arm 6 and the conveyor 7 are arranged between the skin attaching machine 5 and the surface plasma treatment mechanism 8 and used for overturning and conveying.
The injection molding mechanism 1 comprises an injection molding machine 11 and a row hanging and clamping machine 12, wherein the row hanging and clamping machine 12 consists of a row hanging bracket 120 and a telescopic clamping device 121, the telescopic clamping device 121 slides on a truss of the row hanging bracket 120, the injection molding machine 11 is a horizontal buckling molding injection molding machine, the row hanging and clamping machine 12 is located on the side of the injection molding machine 11, and the telescopic clamping device 121 arranged on the row hanging and clamping machine 12 is located above the injection molding machine 11.
The flame treatment mechanism 2 comprises a first conveyor 21 and a mechanical arm flame spraying machine 22, the injection-molded automobile instrument panel is clamped by a telescopic clamp 121 of a row hanging clamping machine 12 and moves to the upper part of the first conveyor 21 through a truss of a row hanging frame 120, then the telescopic clamp 121 extends out of a clamping rod to place the automobile instrument panel on the first conveyor 21, and the mechanical arm flame spraying machine 22 arranged on the side surface of the first conveyor 21 sprays flame to the upper plate surface of the automobile instrument panel to roughen the surface of the automobile instrument panel.
The first baking mechanism 3 comprises a second conveyor 31 and a channel baking device 32, the flame-treated automobile instrument panel is conveyed by the second conveyor 31 through the channel baking device 32, and the automobile instrument panel is baked by the channel baking device 32.
The clamping and transferring mechanism 4 comprises a third conveyor 41 and a mechanical arm clamping device 42, the baked automobile instrument panel is conveyed to the side face of the mechanical arm clamping device 42 by the third conveyor 41, and the mechanical arm clamping device 42 clamps the automobile instrument panel and places the automobile instrument panel in the skin attaching machine 5.
The skin sticking machine 5 is a vertical opening and closing pressing device.
And a mechanical clamping arm 6 is arranged on the side surface of the skin attaching machine 5 and used for clamping the automobile instrument panel and overturning the automobile instrument panel to be placed on the conveyor 7.
The surface plasma processing mechanism 8 comprises a fourth conveyor 81 and a robot arm plasma sprayer 82, the lower plate of the automobile instrument panel after being turned over faces upwards and is conveyed to the fourth conveyor 81 through a conveyor 7, the robot arm plasma sprayer 82 is arranged on the side surface of the fourth conveyor 81, and the robot arm plasma sprayer 82 sprays plasma on the lower plate of the automobile instrument panel.
The surface glue spraying mechanism 9 comprises a fifth conveyor 91 and a mechanical arm glue spraying machine 92, the automobile instrument panel sprayed with plasma is conveyed to the fifth conveyor 91, and the mechanical arm glue spraying machine 92 arranged on the side surface of the fifth conveyor 91 sprays glue to the lower plate surface of the automobile instrument panel.
The second baking mechanism 10 comprises a sixth conveyor 101 and a baking device 102, the automobile instrument panel after being coated with the glue is conveyed to the sixth conveyor 101, and the baking device 102 arranged on the sixth conveyor 101 is used for baking the automobile instrument panel.
The temperatures of the tunnel-type baking device 32 and the baking device 102 are both 40-45 ℃.
The first conveyor 21, the second conveyor 31 and the third conveyor 41 are sequentially connected to convey the plastic automobile instrument panels, and the conveyor 7, the fourth conveyor 81, the fifth conveyor 91 and the sixth conveyor 101 are sequentially connected to convey the plastic automobile instrument panels.
The injection molding mechanism 1 is used for carrying out surface flame treatment on an automobile instrument board subjected to injection molding through the flame treatment mechanism 2, the automobile instrument board subjected to surface flame treatment is baked through the first baking mechanism 3, the baked automobile instrument board subjected to injection molding is transferred to the skinning machine 5 through the clamping transfer mechanism 4 to be wrapped and placed, then the automobile instrument board subjected to injection molding with the wrapped surface is taken out through the mechanical clamping arm 6 and is placed on the conveyor 7 in an overturning manner to be conveyed, plasma spraying is carried out on the lower surface of the automobile instrument board subjected to injection molding through the surface plasma treatment mechanism 8 in sequence, glue is sprayed on the lower surface of the automobile instrument board subjected to injection molding through the surface glue spraying mechanism 9, and baking is.
The description and use of the present invention are illustrative and explanatory only and are not intended to limit the scope of the present invention to the embodiments described above. Variations and modifications of the embodiments disclosed herein are fully possible, and alternative and equivalent various components of the embodiments are well known to those skilled in the art. It will also be apparent to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, proportions, and with other components, materials, and parts, and that other modifications and variations, without departing from the spirit or essential characteristics thereof, may be made to the embodiments disclosed herein.
Claims (9)
1. An injection molding automobile instrument panel production system is characterized by comprising: the device comprises an injection molding mechanism (1), a flame treatment mechanism (2), a first baking mechanism (3), a clamping and transferring mechanism (4), a skin sticking machine (5), a surface plasma treatment mechanism (8), a surface glue spraying mechanism (9), a second baking mechanism (10), a mechanical clamping arm (6) and a conveyor (7), wherein the mechanical clamping arm (6) and the conveyor (7) are arranged between the skin sticking machine (5) and the surface plasma treatment mechanism (8) and used for overturning; mechanism (1) injection moulding header board carries out surface flame treatment through flame treatment mechanism (2), toast through first baking machine structure (3) after surface flame treatment, the header board that moulds plastics after toasting passes through centre gripping transport mechanism (4) and transmits to skinning machine (5) and carry out the foreskin and press and put, the header board that moulds plastics after the rethread mechanical clamping arm (6) will surface the foreskin takes out and the upset is placed and is carried out the conveying on conveyer (7), carry out face plasma spraying under the header board of moulding plastics through surface plasma treatment mechanism (8) in proper order, surface spouts gluey mechanism (9) and toasts through second baking machine structure (10) to face spout gluey under the header board of moulding plastics.
2. The injection molding automobile instrument panel production system of claim 1, wherein: the injection molding mechanism (1) comprises an injection molding machine (11) and a line hanging clamping machine (12), wherein the line hanging clamping machine (12) consists of a line hanging bracket (120) and a telescopic clamping device (121), the telescopic clamping device (121) slides on a truss of the line hanging bracket (120), the injection molding machine (11) is a horizontal buckling molding injection molding machine, the line hanging clamping machine (12) is located on the side of the injection molding machine (11), and the telescopic clamping device (121) arranged on the line hanging clamping machine (12) is located above the injection molding machine (11).
3. The injection molding automobile instrument panel production system of claim 1, wherein: the flame treatment mechanism (2) comprises a first conveyor (21) and a mechanical arm flame spraying machine (22), the injection-molded automobile instrument panel is clamped by a telescopic clamp (121) of a row hanging clamping machine (12) and moves to the position above the first conveyor (21) through a truss of a row hanging frame (120), then the telescopic clamp (121) extends out of a clamping rod to place the automobile instrument panel on the first conveyor (21), and the mechanical arm flame spraying machine (22) arranged on the side face of the first conveyor (21) sprays flame to the upper plate face of the automobile instrument panel to roughen the surface of the automobile instrument panel.
4. The injection molding automobile instrument panel production system of claim 1, wherein: the first baking mechanism (3) comprises a second conveyor (31) and a channel baking device (32), the automobile instrument panel after flame treatment is conveyed by the second conveyor (31) through the channel baking device (32), and the automobile instrument panel is baked by the channel baking device (32).
5. The injection molding automobile instrument panel production system of claim 1, wherein: centre gripping transfer mechanism (4) include third conveyer (41) and robotic arm clamping device (42), and the header board after toasting is conveyed the side of robotic arm clamping device (42) by third conveyer (41), robotic arm clamping device (42) centre gripping header board is placed in veneer gluing machine (5).
6. The injection molding automobile instrument panel production system of claim 1, wherein: and a mechanical clamping arm (6) is arranged on the side surface of the skin sticking machine (5) and used for clamping the automobile instrument panel and turning the automobile instrument panel to place on the conveyor (7).
7. The injection molding automobile instrument panel production system of claim 1, wherein: the surface plasma treatment mechanism (8) comprises a fourth conveyor (81) and a mechanical arm plasma spraying machine (82), the lower plate of the automobile instrument panel after being turned over faces upwards and is conveyed to the fourth conveyor (81) through a conveyor (7), the mechanical arm plasma spraying machine (82) is arranged on the side face of the fourth conveyor (81), and the mechanical arm plasma spraying machine (82) sprays plasma to the lower plate of the automobile instrument panel.
8. The injection molding automobile instrument panel production system of claim 1, wherein: the surface glue spraying mechanism (9) comprises a fifth conveyor (91) and a mechanical arm glue spraying machine (92), the automobile instrument board sprayed with plasma is conveyed to the fifth conveyor (91), and the mechanical arm glue spraying machine (92) arranged on the side face of the fifth conveyor (91) sprays glue to the lower plate face of the automobile instrument board.
9. The injection molding automobile instrument panel production system of claim 1, wherein: the second baking mechanism (10) comprises a sixth conveyor (101) and a baking device (102), the automobile instrument panel sprayed with the colloid is conveyed to the sixth conveyor (101), and the baking device (102) arranged on the sixth conveyor (101) is used for baking the automobile instrument panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920391648.4U CN209971607U (en) | 2019-03-26 | 2019-03-26 | Injection molding production system for automobile instrument board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920391648.4U CN209971607U (en) | 2019-03-26 | 2019-03-26 | Injection molding production system for automobile instrument board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209971607U true CN209971607U (en) | 2020-01-21 |
Family
ID=69255573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920391648.4U Expired - Fee Related CN209971607U (en) | 2019-03-26 | 2019-03-26 | Injection molding production system for automobile instrument board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209971607U (en) |
-
2019
- 2019-03-26 CN CN201920391648.4U patent/CN209971607U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200121 Termination date: 20200326 |