CN108908803A - A kind of processing mold and its processing method with skylight roof of the vehicle - Google Patents
A kind of processing mold and its processing method with skylight roof of the vehicle Download PDFInfo
- Publication number
- CN108908803A CN108908803A CN201810853339.4A CN201810853339A CN108908803A CN 108908803 A CN108908803 A CN 108908803A CN 201810853339 A CN201810853339 A CN 201810853339A CN 108908803 A CN108908803 A CN 108908803A
- Authority
- CN
- China
- Prior art keywords
- fabric
- composite plate
- mold
- upper mold
- sliding block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3011—Roof linings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of processing mold and its processing method with skylight roof of the vehicle, upper mold, lower mold, the day window position that the inside of upper mold corresponds to PU composite plate are provided with fabric separating mechanism, and fabric separating mechanism includes：At least one fabric separates cylinder, sliding block and multiple prickers, gas fabric separation cylinder is vertically mounted on the inside of upper mold along the closing direction of upper mold, sliding block is fixedly connected on the piston rod that the cylinder stretches out, and is disposed on sliding block multiple for triggering the pricker of fabric at day window position；The groove of corresponding needle positions is provided on lower mold, it is an advantage of the invention that：It realizes before being knitted fabric and the pressing of PU composite plate, the fabric at skylight position is separated with PU composite plate, wrapping process is carried out for subsequent day window position to provide convenience, the present invention also have structure it is simple, without human intervention, Working position precisely, the advantages of increasing finished product rate, also improving production efficiency.
Description
Technical field
The present invention relates to a kind of technical fields of mechanical processing, and in particular to a kind of processing mold with skylight roof of the vehicle and
Its processing method.
Background technique
Roof of the vehicle interior trim, is the important component of vehicle complete vehicle interior trim, and major function has been sound insulation, heat-insulated, anti-
Dirt effect, reduces internal car noise, improves sound-absorbing effect；Its structure adds PU composite plate to form by one layer of knitting fabric, product work
Skill belongs to hot material cold moudling.
Ceiling with skylight, before pressing, the fabric at skylight position needs and substrate point for knitting fabric and PU composite plate
From so as to subsequent carry out wrapping process；The method of the prior art has 1, spraying water on the fabric of separated region is allowed to substrate not
Bonding；2 add layer of non-woven fabric among fabric and substrate, are allowed to not be bonded.Using both the above method, not only more one of work
Sequence increases cost of labor, increases raw materials consumption, and unstable in the control of the sprinkling zone of fabric, influences fabric appearance and matter
The disadvantages of amount, it is therefore necessary to developing a kind of novel die and its processing technology separates fabric with substrate during the pressing process,
Solve problem above.
Summary of the invention
The object of the present invention is to provide a kind of processing molds with skylight roof of the vehicle, for compound in knitting fabric and PU
Before plate pressing, the fabric at skylight position is separated with PU composite plate, to overcome above-mentioned the deficiencies in the prior art.
The technical proposal of the invention is realized in this way, which includes：Upper mold, lower mold, the upper mold
After the lower mold clamping, the type with workpiece profiling is crowded around into the upper surface of the lower surface of the upper mold and the lower mold
Chamber, which is characterized in that the day window position that the inside of the upper mold corresponds to PU composite plate is provided with fabric separating mechanism, the face
Expect that separating mechanism includes：At least one fabric separates cylinder, sliding block and multiple prickers, and the gas fabric separation cylinder is along upper mold
Closing direction be vertically mounted on the inside of upper mold, the sliding block is fixedly connected on the piston rod that the cylinder stretches out, institute
It states and is disposed with multiple prickers for being used to trigger fabric at day window position on sliding block；The corresponding pricker is provided on the lower mold
The groove of position.
Preferably, the pricker is laid on the sliding block close to cloth side, the pricker is on the slide block
Position is corresponding with the day window position of PU composite plate.
Preferably, the pricker is made of puncture portion and interconnecting piece, the puncture portion includes：For piercing through the thorn of cloth
Head and the barb for triggering cloth, the barb be arranged on the outer ring of the tail portion of the tartar, described interconnecting piece one end with
The tail portion in puncture portion connects, the other end is connected in the connection of sliding block 4.
Preferably, four Angle Positions of the upper mold are provided with molding cylinder, the molding cylinder drives the upper mold
Tool and lower mold clamping.
It is a further object to provide a kind of processing method of processing mold with skylight roof of the vehicle, the processing
Method includes the following steps：
Step S1：Using clamping conveying mechanism clamping fabric and be delivered to it is spare on workbench, meanwhile, utilize overhead traveling crane conveying mechanism
It draws PU composite plate and is transferred on material frame；
Step S2：The PU composite plate on the material frame is delivered in baking oven using transport mechanism and is toasted, wherein the baking oven
Heating temperature is 200 ± 8 °C, and the heating time of the baking oven is 95 ± 2 seconds；
Step S3：The PU composite plate after baking is delivered on the material frame using the transport mechanism；
Step S4：The fabric on the workbench is transferred on material frame using the overhead traveling crane conveying mechanism, is covered on fabric
In PU composite plate after baking；
Step S5：The PU composite plate that fabric is covered on the material frame is transferred on processing mold using autoloader：
Step S6：The upper mold of the processing mold and lower mold are before molding coining is covered with the PU composite plate of fabric, benefit
The fabric covered on the day window position in PU composite plate is separated with PU composite plate with fabric separating mechanism；
Step S7：The processing mold is to the PU composite plate imprinting moulding for being covered with fabric.
Step S8：After step S7, which is molded, to be imprinted, upper mold and lower mold separation, upper mold by sliding block drive pricker and
The coining for being covered with the PU composite plate of fabric is completed in cloth separation.
Preferably, the processing method includes the following steps：
Step S1：Work is delivered to using the clamping jaw clamping fabric and the delivery track by clamping conveying mechanism of clamping conveying mechanism
The surface for making platform, it is using the clamping jaw of clamping conveying mechanism that fabric placement is spare on the table, meanwhile, it is conveyed using overhead traveling crane
The sucker of mechanism draws PU composite plate and is transferred to the surface on material frame by the conveying mechanism of overhead traveling crane conveying mechanism, utilizes day
The sucker of vehicle conveying mechanism places PU composite plate to material frame；
Step S2：The PU composite plate on the material frame is delivered in baking oven using transport mechanism and is toasted, wherein the baking oven
Heating temperature is 200 °C, and the heating time of the baking oven is 95 seconds；
Step S3：The PU composite plate after baking is delivered on the material frame using the transport mechanism；
Step S4：It is drawn using the sucker of the overhead traveling crane conveying mechanism by the fabric on the workbench, and is conveyed by overhead traveling crane
The sucker for being adsorbed with fabric is transferred on material frame by the conveying mechanism of mechanism, is made in the PU composite plate of fabric covering after baking；
Step S5：The PU composite plate that fabric is covered on the material frame is transferred to the cavity plate of processing mold using autoloader
On：
Step S6：The upper mold of the processing mold and lower mold clamping coining are covered with before the PU composite plate of fabric, fabric
The fabric separation cylinder of separating mechanism is moved with movable slider to the PU composite plate for being covered with fabric, the pricker being distributed on the sliding block
After piercing is covered with the PU composite plate of fabric, pricker catches on fabric, and the fabric separation cylinder is withdrawn rapidly, and sliding block drives pricker
Fabric is triggered；
Step S7：The upper mold of the processing mold and lower mold are to the PU composite plate imprinting moulding for being covered with fabric；
Step S8：After step S7, which is molded, to be imprinted, upper mold and lower mold separation, upper mold pass through sliding block drive pricker and cloth
The coining for being covered with the PU composite plate of fabric is completed in separation.
Advantages of the present invention and good effect are：
1, before processing mold of the invention realizes knitting fabric and the pressing of PU composite plate, the fabric at skylight position is answered with PU
Plywood separation is that subsequent day window position progress wrapping process is provided convenience, and also there is the present invention structure simply, without artificial to grasp
Make, Working position precisely, the advantages of increasing finished product rate, also improving production efficiency.
2, processing method of the invention saves water spray process compared with conventional aqueous from method, increases product qualification rate, reduces people
Cost；Processing method of the invention saves the consumption of raw material compared with the separation method for adding layer of non-woven fabric among fabric and substrate,
Also the process placed non-woven fabrics and remove non-woven fabrics is saved, to reduce material cost and cost of labor, has also speeded up production effect
Rate.
Detailed description of the invention
Fig. 1 is overall structure main view of the invention.
Fig. 2 is upper mold top view of the invention.
Fig. 3 is the cross-sectional view after upper mold and lower mold closure of the invention.
Fig. 4 is pricker structural perspective of the invention.
Fig. 5 is processing method flow chart of the invention.
Appended drawing reference：Upper mold 1, lower mold 2, fabric separation cylinder 3, sliding block 4, pricker 5, groove 6, puncture portion 7, connection
Portion 8, tartar 9, barb 10.
Specific embodiment
Embodiment 1
Refering to fig. 1-4, the present invention includes：After upper mold 1, lower mold 2, upper mold 1 and lower mold clamping 2, the following table of upper mold 1
The type chamber with workpiece profiling is crowded around into face and the upper surface of lower mold 2, and the inside of upper mold 1 corresponds to the day window position of PU composite plate
It is provided with fabric separating mechanism, fabric separating mechanism includes：Two fabric separation cylinders 3, sliding block 4 and pricker 5, two gas fabrics
Separation cylinder 3 is vertically mounted in the mounting groove inside upper mold 1 along the closing direction of upper mold 1, and sliding block 4 is bolted
On the piston rod that two cylinders stretch out, nine are disposed on sliding block 4 for triggering the pricker 5 of fabric at day window position；It is described
The groove 6 of corresponding needle positions is provided on lower mold 2, pricker 6 is laid on the sliding block 4 of cloth side, and pricker 6 exists
Position on sliding block is corresponding with the day window position of PU composite plate, and pricker 5 is made of puncture portion 7 and interconnecting piece 8, and puncture portion 7 includes：
Barb 10 for piercing through the tartar 9 of cloth and for triggering cloth, barb 10 are arranged on the outer ring of the tail portion of tartar 9, even
8 one end of socket part is connect with the tail portion in puncture portion 7, and the other end is connected in the connection of sliding block 4.
Four Angle Positions of upper mold 1 are provided with molding cylinder, and molding cylinder drives upper mold 1 and lower mold 2 to mold.
Embodiment 2
Refering to Fig. 5, a kind of processing method of the processing mold with skylight roof of the vehicle includes the following steps：
Step S1：Work is delivered to using the clamping jaw clamping fabric and the delivery track by clamping conveying mechanism of clamping conveying mechanism
The surface for making platform, it is using the clamping jaw of clamping conveying mechanism that fabric placement is spare on the table, meanwhile, it is conveyed using overhead traveling crane
The sucker of mechanism draws PU composite plate and is transferred to the surface on material frame by the conveying mechanism of overhead traveling crane conveying mechanism, utilizes day
The sucker of vehicle conveying mechanism places PU composite plate to material frame；
Step S2：The PU composite plate on the material frame is delivered in baking oven using transport mechanism and is toasted, wherein the baking oven
Heating temperature is 200 °C, and the heating time of the baking oven is 95 seconds；
Step S3：The PU composite plate after baking is delivered on the material frame using the transport mechanism；
Step S4：It is drawn using the sucker of the overhead traveling crane conveying mechanism by the fabric on the workbench, and is conveyed by overhead traveling crane
The sucker for being adsorbed with fabric is transferred on material frame by the conveying mechanism of mechanism, is made in the PU composite plate of fabric covering after baking；
Step S5：The PU composite plate that fabric is covered on the material frame is transferred to the cavity plate of processing mold using autoloader
On：
Step S6：The upper mold of the processing mold and lower mold clamping coining are covered with before the PU composite plate of fabric, fabric
The fabric separation cylinder of separating mechanism is moved with movable slider to the PU composite plate for being covered with fabric, the pricker being distributed on the sliding block
After piercing is covered with the PU composite plate of fabric, pricker catches on fabric, and the fabric separation cylinder is withdrawn rapidly, and sliding block drives pricker
Fabric is triggered；
Step S7：The upper mold of the processing mold and lower mold are to the PU composite plate imprinting moulding for being covered with fabric；
Step S8：After step S7, which is molded, to be imprinted, upper mold and lower mold separation, upper mold pass through sliding block drive pricker and cloth
The coining for being covered with the PU composite plate of fabric is completed in separation.
Claims (7)
1. a kind of processing mold with skylight roof of the vehicle, including：Upper mold, lower mold, the upper mold and the lower mold
After molding, the type chamber with workpiece profiling is crowded around into the upper surface of the lower surface of the upper mold and the lower mold, and feature exists
In the day window position that the inside of the upper mold corresponds to PU composite plate is provided with fabric separating mechanism, the fabric separating mechanism
Including：At least one fabric separates cylinder, sliding block and multiple prickers, closing direction of the gas fabric separation cylinder along upper mold
It is vertically mounted on the inside of upper mold, the sliding block is fixedly connected on the piston rod that the cylinder stretches out, cloth on the sliding block
It is equipped with multiple for triggering the pricker of fabric at day window position；The recessed of the corresponding needle positions is provided on the lower mold
Slot.
2. a kind of processing mold with skylight roof of the vehicle according to claim 1, it is characterised in that：The pricker is uniformly distributed
It is located on the sliding block of cloth side, the position of the pricker on the slide block is corresponding with the day window position of PU composite plate.
3. a kind of processing mold with skylight roof of the vehicle according to claim 1, it is characterised in that：The pricker is by wearing
Thorn portion and interconnecting piece composition, the puncture portion includes：Barb for piercing through the tartar of cloth and for triggering cloth, it is described fall
Hook is arranged on the outer ring of the tail portion of the tartar, and described interconnecting piece one end is connect with the tail portion in puncture portion, and the other end is connected in
Sliding block connection.
4. a kind of processing mold with skylight roof of the vehicle according to claim 1, it is characterised in that：The upper mold four
A Angle Position is provided with molding cylinder, and the molding cylinder drives the upper mold and lower mold clamping.
5. utilizing a kind of processing method of processing mold with skylight roof of the vehicle described in claim 1, which is characterized in that packet
Include following steps：
Step S1：Using clamping conveying mechanism clamping fabric and be delivered to it is spare on workbench, meanwhile, utilize overhead traveling crane conveying mechanism
It draws PU composite plate and is transferred on material frame；
Step S2：The PU composite plate on the material frame is delivered in baking oven using transport mechanism and is toasted, wherein the baking oven
Heating temperature is 200 ± 8 °C, and the heating time of the baking oven is 95 ± 2 seconds；
Step S3：The PU composite plate after baking is delivered on the material frame using the transport mechanism；
Step S4：The fabric on the workbench is transferred on material frame using the overhead traveling crane conveying mechanism, is covered on fabric
In PU composite plate after baking；
Step S5：The PU composite plate that fabric is covered on the material frame is transferred on processing mold using autoloader：
Step S6：The upper mold of the processing mold and lower mold are before molding coining is covered with the PU composite plate of fabric, benefit
The fabric covered on the day window position in PU composite plate is separated with PU composite plate with fabric separating mechanism；
Step S7：The processing mold is to the PU composite plate imprinting moulding for being covered with fabric.
6. step S8：After step S7, which is molded, to be imprinted, upper mold and lower mold separation, upper mold pass through sliding block drive pricker and cloth
The coining for being covered with the PU composite plate of fabric is completed in material separation.
7. a kind of processing mold and its processing method with skylight roof of the vehicle according to claim 2, it is characterised in that：
Include the following steps：
Step S1：Work is delivered to using the clamping jaw clamping fabric and the delivery track by clamping conveying mechanism of clamping conveying mechanism
The surface for making platform, it is using the clamping jaw of clamping conveying mechanism that fabric placement is spare on the table, meanwhile, it is conveyed using overhead traveling crane
The sucker of mechanism draws PU composite plate and is transferred to the surface on material frame by the conveying mechanism of overhead traveling crane conveying mechanism, utilizes day
The sucker of vehicle conveying mechanism places PU composite plate to material frame；
Step S2：The PU composite plate on the material frame is delivered in baking oven using transport mechanism and is toasted, wherein the baking oven
Heating temperature is 200 °C, and the heating time of the baking oven is 95 seconds；
Step S3：The PU composite plate after baking is delivered on the material frame using the transport mechanism；
Step S4：It is drawn using the sucker of the overhead traveling crane conveying mechanism by the fabric on the workbench, and is conveyed by overhead traveling crane
The sucker for being adsorbed with fabric is transferred on material frame by the conveying mechanism of mechanism, is made in the PU composite plate of fabric covering after baking；
Step S5：The PU composite plate that fabric is covered on the material frame is transferred to the cavity plate of processing mold using autoloader
On：
Step S6：The upper mold of the processing mold and lower mold clamping coining are covered with before the PU composite plate of fabric, fabric
The fabric separation cylinder of separating mechanism is moved with movable slider to the PU composite plate for being covered with fabric, the pricker being distributed on the sliding block
After piercing is covered with the PU composite plate of fabric, pricker catches on fabric, and the fabric separation cylinder is withdrawn rapidly, and sliding block drives pricker
Fabric is triggered；
Step S7：The upper mold of the processing mold and lower mold are to the PU composite plate imprinting moulding for being covered with fabric；
Step S8：After step S7, which is molded, to be imprinted, upper mold and lower mold separation, upper mold pass through sliding block drive pricker and cloth
The coining for being covered with the PU composite plate of fabric is completed in separation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810853339.4A CN108908803B (en) | 2018-07-30 | 2018-07-30 | Machining die for automobile roof with skylight and machining method of machining die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810853339.4A CN108908803B (en) | 2018-07-30 | 2018-07-30 | Machining die for automobile roof with skylight and machining method of machining die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108908803A true CN108908803A (en) | 2018-11-30 |
| CN108908803B CN108908803B (en) | 2023-06-13 |
Family
ID=64418894
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810853339.4A Active CN108908803B (en) | 2018-07-30 | 2018-07-30 | Machining die for automobile roof with skylight and machining method of machining die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108908803B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109823002A (en) * | 2019-03-28 | 2019-05-31 | 江苏祺胜现代新材料有限公司 | A kind of high-strength vehicle ceiling with large scale skylight structure |
| CN114953402A (en) * | 2022-08-01 | 2022-08-30 | 烟台吉兴汽车部件有限公司 | Automatic assemblage equipment of integration car roof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109823002A (en) * | 2019-03-28 | 2019-05-31 | 江苏祺胜现代新材料有限公司 | A kind of high-strength vehicle ceiling with large scale skylight structure |
| CN109823002B (en) * | 2019-03-28 | 2021-09-21 | 江苏祺胜现代新材料有限公司 | High-strength automobile ceiling with large-size skylight structure |
| CN114953402A (en) * | 2022-08-01 | 2022-08-30 | 烟台吉兴汽车部件有限公司 | Automatic assemblage equipment of integration car roof |
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| CN108908803B (en) | 2023-06-13 |
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