CN209968951U - Piston intellectual detection system grouping device - Google Patents
Piston intellectual detection system grouping device Download PDFInfo
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- CN209968951U CN209968951U CN201920667340.8U CN201920667340U CN209968951U CN 209968951 U CN209968951 U CN 209968951U CN 201920667340 U CN201920667340 U CN 201920667340U CN 209968951 U CN209968951 U CN 209968951U
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Abstract
The utility model discloses an intelligent piston detecting and grouping device, which comprises a working platform, wherein the working platform is provided with a detecting platform, an O-shaped material conveying channel, a transferring platform, a truss manipulator, a first marking machine and a waste trough, conveyer and automatically controlled cabinet, it is connected with the defeated material passageway feed end of O shape to examine test table, the defeated material passageway discharge end of O shape is corresponding with the transport platform, truss manipulator is corresponding with transporting platform and first marking machine, it still is equipped with first industry camera to transport on the platform, be equipped with the waste product groove between first marking machine and the transport platform, still be equipped with on the frame of first marking machine and sweep a yard rifle, truss manipulator below is located to the conveyer, examine test table, the defeated material passageway of O shape, transport the platform, truss manipulator, first industry camera, first marking machine and conveyer are connected with automatically controlled cabinet electricity respectively, the work area around truss manipulator is equipped with netted safety barrier. The utility model discloses the integrated level is high, and work efficiency is high, has replaced manual operation, is applicable to extensive industrial automation production.
Description
Technical Field
The utility model relates to a piston detects grouping technical field, specifically relates to a piston intellectual detection system grouping device.
Background
The piston is the 'heart' of an automobile engine, bears alternating mechanical and thermal loads, and is one of the most severe key parts in the engine under severe working conditions. The piston functions to withstand the gas pressure and is transmitted by a piston pin to a connecting rod to drive the crankshaft in rotation, the piston crown also being part of the combustion chamber. The quality of the piston is directly related to the quality problem of an automobile engine, so that the piston needs to be subjected to performance detection after being processed, qualified products and unqualified products need to be conveyed in a grouping mode after detection, most of the existing grouping modes are manually operated, the integration level is low, the working efficiency is low, and the piston is not suitable for large-scale industrial automatic production.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems mentioned in the background art, the utility model provides an intelligent piston detecting and grouping device, which comprises a working platform, wherein the working platform is provided with a detecting platform, an O-shaped conveying channel, a transferring platform, a truss manipulator, a first marking machine, a waste trough, a conveyor and an electric control cabinet, the detecting platform is connected with the feeding end of the O-shaped conveying channel, the discharging end of the O-shaped conveying channel corresponds to the transferring platform, the truss manipulator corresponds to the transferring platform and the first marking machine, the transferring platform is also provided with a first industrial camera, the waste trough is arranged between the first marking machine and the transferring platform, a code scanning gun is further arranged on a base of the first marking machine, the conveyor is arranged below the truss manipulator, the detecting platform, the O-shaped conveying channel, the transferring platform, the truss manipulator, the first industrial camera, the first marking machine and the conveyor are respectively electrically connected with the electric control cabinet, and a mesh safety guardrail is arranged around the working area of the truss manipulator.
Preferably, an electronic weighing sensor, a second industrial camera, a light source and a second marking machine are arranged in the detection table, and the electronic weighing sensor, the second industrial camera, the light source and the second marking machine are respectively and electrically connected with the electric control cabinet. The specific model of the electronic weighing sensor is METTER TOLEDO SLP 854D. The second industrial camera and the light source are used for detecting the surface quality of the piston, the electronic weighing sensor is used for weighing the piston, the electric control cabinet sends the detection condition to the second marking machine, and the second marking machine is controlled to mark the open code or the two-dimensional code on the piston.
Preferably, the conveyer adopts a belt conveyer, and the influence of metal impact on the piston is avoided.
Preferably, the truss manipulator is provided with a mechanical clamping jaw, the mechanical clamping jaw comprises a rotary cylinder, a clamping cylinder and a replaceable clamping finger, the replaceable clamping finger is connected to the clamping cylinder, the clamping cylinder is connected to the rotary cylinder, and the rotary cylinder is connected to the truss manipulator. The mechanical clamping jaw has a clamping and rotating function, and is convenient to select and use according to marking requirements of different pistons.
Preferably, the contact surface of the replaceable clamping finger and the piston is provided with a polytetrafluoroethylene or nylon plastic coating, so that the surface of the piston is prevented from being damaged.
Preferably, be equipped with on the transportation platform and transport the ram with piston assorted cross, be connected with translation cylinder and lift cylinder on the ram is transported to the cross respectively, the translation cylinder is fixed on transporting the platform, lift cylinder sliding connection is on transporting the platform, translation cylinder and lift cylinder are connected with translation solenoid valve and lift solenoid valve respectively, translation solenoid valve and lift solenoid valve are connected with the switch board electricity respectively. The piston is transferred to the transfer platform from the O-shaped conveying channel, and the truss manipulator is convenient to grab.
The utility model discloses still including enabling this piston intellectual detection system grouping device normal use's other subassemblies, be the conventional technological means in this field. In addition, the device or the component which is not limited in the utility model adopts the conventional technical means in the field.
Foretell piston intellectual detection system grouping device, after the piston accomplished all processes in examining test table, transport the assigned position by O type conveying way, the cross transport ram on the automatically controlled cabinet control transportation platform takes off the piston from O type conveying way, put the formulated position on the transportation platform, the truss manipulator picks up the piston, transport the piston to first industry camera department and read product information such as weight in plain code or the two-dimensional code, the product information that the automatically controlled cabinet read according to first camera, the drive truss manipulator puts the piston to the relevant position of first marking machine and beats the mark. After marking is finished, the truss manipulator conveys the piston to the position of the code scanning gun to scan the code and upload the code, if the code scanning gun outputs an alarm in the code scanning process, the piston is judged to be unqualified to be marked, and the piston is placed in a waste product groove. If the code scanning gun is normally carried out, the marking is judged to be qualified, and the truss mechanical arm puts pistons on different conveyors according to the product information read by the first industrial camera to realize grouped conveying.
The utility model discloses following beneficial effect has: through the arrangement of the truss mechanical arm, the first industrial camera, the first marking machine, the transferring platform and the conveyor, grouping and conveying of the pistons are achieved, and the safety of the device is improved through the arrangement of the netted safety barriers. The device has high integration level and high working efficiency, replaces manual operation, and is suitable for large-scale industrial automatic production.
Drawings
The various objects, features and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments of the invention, when considered in conjunction with the accompanying drawings. The drawings are merely exemplary of the invention and are not necessarily drawn to scale. In the drawings, like reference characters designate the same or similar parts throughout the different views.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is a schematic diagram of a G-portion enlarged structure of the present invention.
In the figure: 1. the automatic detection device comprises a working platform, 2 a detection platform, 3 an O-shaped material conveying channel, 4 a truss manipulator, 5 a netted safety guardrail, 6 a conveyor, 7 an electric control cabinet, 8 a first marking machine, 9 a waste groove, 10 a transfer platform and 11 a piston.
Detailed Description
The present invention will be described more clearly with reference to the accompanying drawings and specific embodiments in the embodiments of the present invention, and the description herein is only for explaining the present invention, but not for limiting the present invention. Based on the embodiments of the present invention, any modifications, equivalent replacements, improvements, etc. made by other embodiments obtained by those skilled in the art without creative efforts should be included in the protection scope of the present invention.
As shown in fig. 1-3, the utility model provides a piston intellectual detection system grouping device, including work platform 1, work platform 1 is last to be equipped with and to examine test table 2, O shape defeated material way 3, transport platform 10, truss manipulator 4, first marking machine 8, refuse chute 9, conveyer 6 and automatically controlled cabinet 7, it is connected with the feed end of O shape defeated material way 3 to examine test table 2, the discharge end of O shape defeated material way 3 is corresponding with transport platform 10, truss manipulator 4 is corresponding with transport platform 10 and first marking machine 8, still be equipped with first industrial camera on the transport platform 10, be equipped with refuse chute 9 between first marking machine 8 and the transport platform 10, still be equipped with on the frame of first marking machine 8 and sweep the sign indicating number rifle, conveyer 6 locates the below of truss manipulator 4, examine test table 2, O shape defeated material way 3, transport platform 10, The truss manipulator 4, the first industrial camera, the first marking machine 8 and the conveyor 6 are respectively electrically connected with the electric control cabinet 7, and a netted safety barrier 5 is arranged in a working area surrounding the truss manipulator 4.
An electronic weighing sensor, a second industrial camera, a light source and a second marking machine are arranged in the detection table 2, and the electronic weighing sensor, the second industrial camera, the light source and the second marking machine are respectively and electrically connected with the electric control cabinet 7. The specific model of the electronic weighing sensor is METTER TOLEDO SLP 854D. The second industrial camera and the light source are used for detecting the surface quality of the piston 11, the electronic weighing sensor is used for weighing the piston 11, the electric control cabinet 7 sends the detection condition to the second marking machine, and the second marking machine is controlled to mark the piston 11 with a plain code or a two-dimensional code.
The conveyor 6 adopts a belt conveyor, and the influence of metal impact on the piston 11 is avoided.
The mechanical clamping jaw is arranged on the truss manipulator 4 and comprises a rotary cylinder, a clamping cylinder and an exchangeable clamping finger, the exchangeable clamping finger is connected to the clamping cylinder, the clamping cylinder is connected to the rotary cylinder, and the rotary cylinder is connected to the truss manipulator 4. The mechanical clamping jaw has a clamping and rotating function, and is convenient to select and use according to marking requirements of different pistons 11.
The contact surface of the replaceable clamping finger and the piston 11 is provided with a polytetrafluoroethylene or nylon plastic coating, so that the surface of the piston 11 is prevented from being damaged.
Transport and be equipped with on the platform 10 and transport the ram with 11 assorted crosses of piston, be connected with translation cylinder and lift cylinder on the ram is transported to the cross respectively, the translation cylinder is fixed on transporting platform 10, lift cylinder sliding connection is on transporting platform 10, translation cylinder and lift cylinder are connected with translation solenoid valve and lift solenoid valve respectively, translation solenoid valve and lift solenoid valve are connected with 7 electricity of switch board respectively. The piston 11 is used for transferring the piston from the O-shaped conveying channel 3 to the transfer platform 10, so that the truss manipulator 4 can grab the piston conveniently.
Foretell piston intellectual detection system grouping device, after piston 11 accomplished all processes in examining test table 2, transport the assigned position by O type defeated material way 3, automatically controlled cabinet 7 control transports the cross on platform 10 and transports the ram and take off piston 11 from O type defeated material way 3, put the position of formulating on transporting platform 10, pick up piston 11, transport piston 11 to first industry camera department and read product information such as weight in plain code or the two-dimensional code, automatically controlled cabinet 7 is according to the product information that first camera read, drive truss manipulator 4 puts piston 11 to the relevant position of first marking machine 8 and beats the mark. After marking is finished, the truss manipulator 4 conveys the piston 11 to the position of the code scanning gun for code scanning and uploading, if the code scanning gun outputs an alarm in the code scanning process, the marking is judged to be unqualified, and the piston is placed in the waste product groove 9. If the code scanning gun is normally carried out, the marking is judged to be qualified, and the truss manipulator 4 puts the piston 11 on different conveyors 6 according to the product information read by the first industrial camera to realize grouped conveying.
The foregoing is merely a preferred embodiment of the invention and the above description is illustrative, not exhaustive, and not limited to the disclosed embodiments. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a piston intellectual detection system grouping device, includes work platform, its characterized in that: the utility model discloses a mechanical arm, including work platform, working platform, truss manipulator, first marking machine, waste groove, conveyer and automatically controlled cabinet, be equipped with on the work platform and examine test table, the defeated material way of O shape, transport platform, truss manipulator, first marking machine, waste groove, conveyer and automatically controlled cabinet, it is connected with the defeated material way feed end of O shape to examine test table, the defeated material way discharge end of O shape is corresponding with the transport platform, truss manipulator is corresponding with the transport platform and first marking machine, still be equipped with first industry camera on the transport platform, be equipped with the waste groove between first marking machine and the transport platform, still be equipped with on the frame of first marking machine and sweep a yard rifle, truss manipulator below is located to the conveyer, examine test table, O shape defeated material way, transport platform, truss manipulator, first industry camera, first marking machine and conveyer and be connected with automatically controlled cabinet electricity respectively.
2. The intelligent piston detection grouping device as claimed in claim 1, wherein: an electronic weighing sensor, a second industrial camera, a light source and a second marking machine are arranged in the detection table, and the electronic weighing sensor, the second industrial camera, the light source and the second marking machine are respectively and electrically connected with the electric control cabinet.
3. The intelligent piston detection grouping device as claimed in claim 1, wherein: the conveyor is a belt conveyor.
4. The intelligent piston detection grouping device as claimed in claim 1, wherein: the mechanical clamping jaw is arranged on the truss manipulator and comprises a rotary cylinder, a clamping cylinder and an exchangeable clamping finger, the exchangeable clamping finger is connected to the clamping cylinder, the clamping cylinder is connected to the rotary cylinder, and the rotary cylinder is connected to the truss manipulator.
5. The intelligent piston detection and grouping device as claimed in claim 4, wherein: and a polytetrafluoroethylene or nylon plastic coating is arranged on the contact surface of the replaceable clamping finger and the piston.
6. The intelligent piston detection and grouping device as claimed in claim 4, wherein: the transfer platform is provided with a cross transfer ram matched with the piston, the cross transfer ram is connected with a translation cylinder and a lifting cylinder respectively, the translation cylinder is fixed on the transfer platform, the lifting cylinder is connected on the transfer platform in a sliding manner, the translation cylinder and the lifting cylinder are connected with a translation solenoid valve and a lifting solenoid valve respectively, and the translation solenoid valve and the lifting solenoid valve are connected with a control cabinet electrically respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920667340.8U CN209968951U (en) | 2019-05-10 | 2019-05-10 | Piston intellectual detection system grouping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920667340.8U CN209968951U (en) | 2019-05-10 | 2019-05-10 | Piston intellectual detection system grouping device |
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| CN209968951U true CN209968951U (en) | 2020-01-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116422602A (en) * | 2023-03-17 | 2023-07-14 | 广东铭钰科技股份有限公司 | Integrated product weighing identification detection system and method |
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2019
- 2019-05-10 CN CN201920667340.8U patent/CN209968951U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116422602A (en) * | 2023-03-17 | 2023-07-14 | 广东铭钰科技股份有限公司 | Integrated product weighing identification detection system and method |
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