CN209967720U - A new type of flash tank for producing gardenia yellow pigment - Google Patents
A new type of flash tank for producing gardenia yellow pigment Download PDFInfo
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- CN209967720U CN209967720U CN201920704978.4U CN201920704978U CN209967720U CN 209967720 U CN209967720 U CN 209967720U CN 201920704978 U CN201920704978 U CN 201920704978U CN 209967720 U CN209967720 U CN 209967720U
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- SEBIKDIMAPSUBY-ARYZWOCPSA-N Crocin Chemical compound C([C@H]1O[C@H]([C@@H]([C@@H](O)[C@@H]1O)O)OC(=O)C(C)=CC=CC(C)=C\C=C\C=C(/C)\C=C\C=C(C)C(=O)O[C@H]1[C@@H]([C@@H](O)[C@H](O)[C@@H](CO[C@H]2[C@@H]([C@@H](O)[C@H](O)[C@@H](CO)O2)O)O1)O)O[C@@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O SEBIKDIMAPSUBY-ARYZWOCPSA-N 0.000 title claims abstract description 30
- 239000009627 gardenia yellow Substances 0.000 title claims abstract description 30
- 239000000049 pigment Substances 0.000 title claims abstract description 30
- 238000003756 stirring Methods 0.000 claims abstract description 68
- 239000002994 raw material Substances 0.000 abstract description 36
- 238000010438 heat treatment Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000001704 evaporation Methods 0.000 description 6
- 230000008020 evaporation Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 241000157835 Gardenia Species 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型公开了一种生产栀子黄色素的新型闪蒸罐,属于闪蒸罐技术领域。一种生产栀子黄色素的新型闪蒸罐,包括外罐体,所述外罐体内连接有内罐体,所述外罐体的顶部连接有步进电机,所述步进电机的输出端连接有转动轴,所述转动轴的外壁分别连接有第一搅拌叶、箱体和支座,所述箱体上壁转动连接有搅动杆,所述搅动杆的外壁连接有第二搅拌叶,所述支座的外壁连接有支撑杆,所述支撑杆的外壁连接有与第一搅拌叶相配合的第三搅拌叶;本实用新型由于蒸汽不与原料接触,从而避免原料飞溅,造成原料的浪费,通过搅拌使原料均匀加热,使加热效果更好,原料得到充分膨胀,提高产品的质量。
The utility model discloses a novel flash tank for producing gardenia yellow pigment, which belongs to the technical field of flash tanks. A novel flash tank for producing gardenia yellow pigment, comprising an outer tank, an inner tank connected to the outer tank, a stepper motor connected to the top of the outer tank, and an output end of the stepper motor A rotating shaft is connected, the outer wall of the rotating shaft is respectively connected with a first stirring blade, a box body and a support, the upper wall of the box body is rotatably connected with a stirring rod, and the outer wall of the stirring rod is connected with a second stirring blade, The outer wall of the support is connected with a support rod, and the outer wall of the support rod is connected with a third stirring blade matched with the first stirring blade; the utility model avoids the splash of the raw material due to the fact that the steam does not contact the raw material, causing the raw material to splash. Waste, the raw material is heated evenly by stirring, so that the heating effect is better, the raw material is fully expanded, and the quality of the product is improved.
Description
技术领域technical field
本实用新型涉及闪蒸罐技术领域,尤其涉及一种生产栀子黄色素的新型闪蒸罐。The utility model relates to the technical field of flash tanks, in particular to a novel flash tank for producing gardenia yellow pigment.
背景技术Background technique
栀子黄色素是一种化学物质,在食品工业中,栀子黄色素的应用十分广泛,生产栀子黄色素通常从栀子果中提取,将粉碎后的栀子果加入酒精等原料,通过加热设备进行加热、再输入闪蒸设备内进行闪蒸萃取栀子黄色素,然后通过蒸发浓缩以及冷却降温,最后进行产品质量调节完成成品罐装。Gardenia yellow pigment is a chemical substance. In the food industry, gardenia yellow pigment is widely used. The production of gardenia yellow pigment is usually extracted from gardenia fruit, and the crushed gardenia fruit is added with alcohol and other raw materials. The heating equipment is heated, and then input into the flash evaporation equipment for flash extraction of gardenia yellow pigment, and then through evaporation concentration and cooling to cool down, and finally the product quality is adjusted to complete the finished product canning.
目前常用的闪蒸设备为闪蒸罐,通过向闪蒸罐内加入蒸汽,对罐内原料进行加热,在此过程中,蒸汽易造成闪蒸罐内原料飞溅,造成原料的浪费;且蒸汽在闪蒸罐内对原料加热不均匀,原料得不到充分的膨胀,影响产品的质量。At present, the commonly used flash evaporation equipment is a flash evaporation tank. By adding steam into the flash evaporation tank, the raw materials in the tank are heated. During this process, the steam may easily cause splashing of the raw materials in the flash evaporation tank, resulting in waste of raw materials; The raw material is heated unevenly in the flash tank, and the raw material cannot be fully expanded, which affects the quality of the product.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的问题,而提出的一种生产栀子黄色素的新型闪蒸罐。The purpose of the utility model is to solve the problems existing in the prior art, and proposes a novel flash tank for producing gardenia yellow pigment.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种生产栀子黄色素的新型闪蒸罐,包括外罐体,所述外罐体内连接有内罐体,所述外罐体的顶部连接有步进电机,所述步进电机的输出端连接有转动轴,所述转动轴穿过外罐体并向内延伸,所述转动轴的外壁分别连接有第一搅拌叶、箱体和支座,所述箱体上壁转动连接有搅动杆,所述搅动杆的外壁连接有第二搅拌叶,所述转动轴转动连接在支座内,所述支座的外壁连接有支撑杆,所述支撑杆的外壁连接有与第一搅拌叶相配合的第三搅拌叶,所述搅动杆和支撑杆远离转动轴的一端均连接在内罐体的外壁。A novel flash tank for producing gardenia yellow pigment, comprising an outer tank, an inner tank connected to the outer tank, a stepper motor connected to the top of the outer tank, and an output end of the stepper motor A rotating shaft is connected, the rotating shaft passes through the outer tank and extends inward, the outer wall of the rotating shaft is respectively connected with the first stirring blade, the box body and the support, and the upper wall of the box body is rotatably connected with a stirring rod The outer wall of the stirring rod is connected with a second stirring blade, the rotating shaft is rotatably connected in the support, the outer wall of the support is connected with a support rod, and the outer wall of the support rod is connected with the first stirring blade. For the third stirring blade, the stirring rod and the support rod are connected to the outer wall of the inner tank at one end away from the rotating shaft.
优选的,所述转动轴的外壁连接有第一锥齿轮,所述搅动杆的外壁连接有与第一锥齿轮相啮合的第二锥齿轮,所述第一锥齿轮和第二锥齿轮均置于箱体内。Preferably, the outer wall of the rotating shaft is connected with a first bevel gear, the outer wall of the stirring rod is connected with a second bevel gear meshing with the first bevel gear, and the first bevel gear and the second bevel gear are evenly located in the box.
优选的,所述支撑杆的外壁转动连接有套筒,所述第三搅拌叶连接在套筒的外壁。Preferably, a sleeve is rotatably connected to the outer wall of the support rod, and the third stirring blade is connected to the outer wall of the sleeve.
优选的,所述支撑杆的外壁固定连接有两个相同的限位板,所述套筒连接在限位板之间。Preferably, two identical limit plates are fixedly connected to the outer wall of the support rod, and the sleeve is connected between the limit plates.
优选的,所述转动轴的底部连接有转动杆,所述转动杆的外壁连接有圆弧板。Preferably, the bottom of the rotating shaft is connected with a rotating rod, and the outer wall of the rotating rod is connected with a circular arc plate.
优选的,所述外罐体的外壁设有透视窗,所述透视窗内滑动连接有挡板。Preferably, the outer wall of the outer tank body is provided with a see-through window, and a baffle plate is slidably connected in the see-through window.
优选的,所述内罐体的外壁连接有出气管,所述出气管远离内罐体的一端穿过外罐体并向外延伸,所述外罐体的外壁还分别连接有进料管和进气管,所述进料管和进气管分别与外罐体和内罐体相连通,所述外罐体的底部分别连接有支撑腿和出料管。Preferably, an air outlet pipe is connected to the outer wall of the inner tank body, the end of the air outlet pipe away from the inner tank body passes through the outer tank body and extends outward, and the outer wall of the outer tank body is also connected with a feeding pipe and an air inlet pipe, the feeding pipe and the air inlet pipe are respectively communicated with the outer tank body and the inner tank body, and the bottom of the outer tank body is respectively connected with a support leg and a discharge pipe.
与现有技术相比,本实用新型提供了一种生产栀子黄色素的新型闪蒸罐,具备以下有益效果:Compared with the prior art, the utility model provides a novel flash tank for producing gardenia yellow pigment, which has the following beneficial effects:
1、该生产栀子黄色素的新型闪蒸罐,通过将原料注入外罐体的内部,然后向内罐体内通入蒸汽,从而使蒸汽对内罐体进行加热,从而使其对外罐体内部的原料进行加热,由于蒸汽不与原料接触,从而避免原料飞溅,造成原料的浪费,然后启动步进电机,从而使步进电机带动其输出端的转动轴转动,从而使转动轴带动第一搅拌叶对原料进行搅拌,同时转动轴会带动箱体内的第一锥齿轮转动,由于箱体通过轴承连接在转动轴的外壁,且箱体与内罐体的外壁之间连接有搅动杆,因此转动轴不会带动箱体转动,然后第一锥齿轮则会带动第二锥齿轮转动,第二锥齿轮则会带动其外壁的搅动杆转动,从而带动第二搅拌叶对原料进行搅拌,增强加热效果,使加热更均匀,同时第一搅拌叶转动会带动支撑杆外壁的第三搅拌叶转动,使其在套筒的作用下转动,从而使其将外罐体底部的原料搅拌起来,使其加热效果更好,限位板则会对套筒进行限位,使第一搅拌叶更好的带动第三搅拌叶转动,使加热均匀,原料得到充分膨胀,提高产品的质量。1. This new type of flash tank for the production of gardenia yellow pigment injects raw materials into the inner tank of the outer tank, and then injects steam into the inner tank, so that the steam heats the inner tank, thereby making it inside the outer tank. The raw material is heated. Since the steam does not contact the raw material, the splashing of the raw material is avoided and the raw material is wasted. Then the stepping motor is started, so that the stepping motor drives the rotating shaft of the output end to rotate, so that the rotating shaft drives the first stirring blade. The raw materials are stirred, and at the same time, the rotating shaft will drive the first bevel gear in the box to rotate. Since the box is connected to the outer wall of the rotating shaft through bearings, and a stirring rod is connected between the box and the outer wall of the inner tank, the rotating shaft It will not drive the box to rotate, then the first bevel gear will drive the second bevel gear to rotate, and the second bevel gear will drive the stirring rod on its outer wall to rotate, thereby driving the second stirring blade to stir the raw materials and enhance the heating effect. Make the heating more uniform, and at the same time, the rotation of the first stirring blade will drive the rotation of the third stirring blade on the outer wall of the support rod, so that it rotates under the action of the sleeve, so that it can stir the raw materials at the bottom of the outer tank to make the heating effect. Even better, the limit plate will limit the sleeve, so that the first stirring blade can better drive the third stirring blade to rotate, so that the heating is uniform, the raw materials are fully expanded, and the quality of the product is improved.
2、该生产栀子黄色素的新型闪蒸罐,通过步进电机带动转动轴转动,从而使转动轴带动底部的转动杆转动,从而使转动杆带动其外壁的圆弧板转动,圆弧板则会对外罐体底部出料管附近的原料进行搅动,避免由于第二搅拌叶和第三搅拌叶搅拌不到,从而造成加热不均匀。2. This new type of flash tank for producing gardenia yellow pigment drives the rotating shaft to rotate through a stepping motor, so that the rotating shaft drives the rotating rod at the bottom to rotate, so that the rotating rod drives the circular arc plate on the outer wall to rotate, and the circular arc plate rotates. The raw materials near the discharge pipe at the bottom of the outer tank will be stirred to avoid uneven heating due to the failure of the second stirring blade and the third stirring blade to stir.
3、该生产栀子黄色素的新型闪蒸罐,通过推动挡板,从而可通过透视窗观察外罐体内部的情况,挡板可对透视窗进行一定的保护。3. In this new type of flash tank for producing gardenia yellow pigment, by pushing the baffle, the situation inside the outer tank can be observed through the see-through window, and the baffle can protect the see-through window to a certain extent.
4、该生产栀子黄色素的新型闪蒸罐,加热结束后,通过打开出气管顶部的阀门,从而可将蒸汽从出气管的顶部排出,通过进料管和进气管可分别向外罐体和内罐体内注入原料和蒸汽,通过出料管可将加热后的原料排出,支撑腿则可使外罐体方便放置。4. This new type of flash tank for producing gardenia yellow pigment, after heating, the steam can be discharged from the top of the gas outlet pipe by opening the valve at the top of the gas outlet pipe. The raw materials and steam are injected into the inner tank, the heated raw materials can be discharged through the discharge pipe, and the support legs can make the outer tank easy to place.
附图说明Description of drawings
图1为本实用新型提出的一种生产栀子黄色素的新型闪蒸罐的结构示意图;Fig. 1 is the structural representation of the novel flash tank of a kind of production gardenia yellow pigment proposed by the utility model;
图2为本实用新型提出的一种生产栀子黄色素的新型闪蒸罐底部的结构示意图;Fig. 2 is a kind of structural representation at the bottom of the novel flash tank bottom of a kind of production gardenia yellow pigment proposed by the utility model;
图3为本实用新型提出的一种生产栀子黄色素的新型闪蒸罐剖视的结构示意图一;Fig. 3 is a kind of structural schematic diagram one of the cross-sectional view of a novel flash tank for producing gardenia yellow pigment proposed by the utility model;
图4为本实用新型提出的一种生产栀子黄色素的新型闪蒸罐剖视的结构示意图二;Fig. 4 is the structural representation two of the novel flash tank section of a kind of production gardenia yellow pigment proposed by the utility model;
图5为本实用新型提出的一种生产栀子黄色素的新型闪蒸罐剖视的结构示意图三;Fig. 5 is the structural representation three of the novel flash tank section of a kind of production gardenia yellow pigment proposed by the utility model;
图6为本实用新型提出的一种生产栀子黄色素的新型闪蒸罐第一搅拌叶与第三搅拌叶配合的结构示意图;Fig. 6 is a kind of structure schematic diagram that the first stirring blade and the third stirring blade of a novel flash tank for the production of gardenia yellow pigment proposed by the utility model cooperate;
图7为本实用新型提出的一种生产栀子黄色素的新型闪蒸罐图5中A部分的结构示意图。FIG. 7 is a schematic structural diagram of part A in FIG. 5 of a novel flash tank for producing gardenia yellow pigment proposed by the utility model.
图中:1、外罐体;101、内罐体;102、进料管;103、进气管;104、支撑腿;105、出料管;106、出气管;2、步进电机;201、转动轴;202、第一搅拌叶;203、转动杆;204、圆弧板;205、第一锥齿轮;3、箱体;301、第二锥齿轮;302、搅动杆;303、第二搅拌叶;4、支座;401、支撑杆;402、套筒;403、第三搅拌叶;404、限位板;5、透视窗;501、挡板。In the figure: 1, outer tank body; 101, inner tank body; 102, feed pipe; 103, air intake pipe; 104, support leg; 105, discharge pipe; 106, air outlet pipe; 2, stepper motor; 201, 202, the first stirring blade; 203, the rotating rod; 204, the arc plate; 205, the first bevel gear; 3, the box body; 301, the second bevel gear; 302, the stirring rod; 303, the second stirring Leaf; 4, support; 401, support rod; 402, sleeve; 403, third stirring blade; 404, limit plate; 5, perspective window; 501, baffle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
参照图1-7,一种生产栀子黄色素的新型闪蒸罐,包括外罐体1,外罐体1内连接有内罐体101,外罐体1的顶部连接有步进电机2,步进电机2的输出端连接有转动轴201,转动轴201穿过外罐体1并向内延伸,转动轴201的外壁分别连接有第一搅拌叶202、箱体3和支座4,箱体3上壁转动连接有搅动杆302,搅动杆302的外壁连接有第二搅拌叶303,转动轴201转动连接在支座4内,支座4的外壁连接有支撑杆401,支撑杆401的外壁连接有与第一搅拌叶202相配合的第三搅拌叶403,搅动杆302和支撑杆401远离转动轴201的一端均连接在内罐体101的外壁。1-7, a novel flash tank for producing gardenia yellow pigment includes an
参照图5和图7,转动轴201的外壁连接有第一锥齿轮205,搅动杆302的外壁连接有与第一锥齿轮205相啮合的第二锥齿轮301,第一锥齿轮205和第二锥齿轮301均置于箱体3内。5 and 7, the outer wall of the rotating
参照图3、图4和图6,支撑杆401的外壁转动连接有套筒402,第三搅拌叶403连接在套筒402的外壁。3 , 4 and 6 , a
参照图6,支撑杆401的外壁固定连接有两个相同的限位板404,套筒402连接在限位板404之间。Referring to FIG. 6 , two
参照图4和图6,转动轴201的底部连接有转动杆203,转动杆203的外壁连接有圆弧板204。4 and 6 , a rotating
参照图1-3,外罐体1的外壁设有透视窗5,透视窗5内滑动连接有挡板501。1-3 , the outer wall of the
参照图1-2,内罐体101的外壁连接有出气管106,出气管106远离内罐体101的一端穿过外罐体1并向外延伸,外罐体1的外壁还分别连接有进料管102和进气管103,进料管102和进气管103分别与外罐体1和内罐体101相连通,外罐体1的底部分别连接有支撑腿104和出料管105。1-2, the outer wall of the
通过将原料注入外罐体1的内部,然后向内罐体101内通入蒸汽,从而使蒸汽对内罐体101进行加热,从而使其对外罐体1内部的原料进行加热,由于蒸汽不与原料接触,从而避免原料飞溅,造成原料的浪费,然后启动步进电机2,从而使步进电机2带动其输出端的转动轴201转动,从而使转动轴201带动第一搅拌叶202对原料进行搅拌,同时转动轴201会带动箱体3内的第一锥齿轮205转动,由于箱体3通过轴承连接在转动轴201的外壁,且箱体3与内罐体101的外壁之间连接有搅动杆302,因此转动轴201不会带动箱体3转动,然后第一锥齿轮205则会带动第二锥齿轮301转动,第二锥齿轮301则会带动其外壁的搅动杆302转动,从而带动第二搅拌叶303对原料进行搅拌,增强加热效果,使加热更均匀,同时第一搅拌叶202转动会带动支撑杆401外壁的第三搅拌叶403转动,使其在套筒402的作用下转动,从而使其将外罐体1底部的原料搅拌起来,使其加热效果更好,限位板404则会对套筒402进行限位,使第一搅拌叶202更好的带动第三搅拌叶403转动,使加热均匀,原料得到充分膨胀,提高产品的质量。By injecting the raw material into the
通过步进电机2带动转动轴201转动,从而使转动轴201带动底部的转动杆203转动,从而使转动杆203带动其外壁的圆弧板204转动,圆弧板204则会对外罐体1底部出料管105附近的原料进行搅动,避免由于第二搅拌叶303和第三搅拌叶403搅拌不到,从而造成加热不均匀。The
通过推动挡板501,从而可通过透视窗5观察外罐体1内部的情况,挡板501可对透视窗5进行一定的保护。By pushing the
加热结束后,通过打开出气管106顶部的阀门,从而可将蒸汽从出气管106的顶部排出,通过进料管102和进气管103可分别向外罐体1和内罐体101内注入原料和蒸汽,通过出料管105可将加热后的原料排出,支撑腿104则可使外罐体1方便放置。After the heating is completed, by opening the valve at the top of the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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