CN209957839U - Intelligent end face quenching machine - Google Patents
Intelligent end face quenching machine Download PDFInfo
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- CN209957839U CN209957839U CN201920501973.1U CN201920501973U CN209957839U CN 209957839 U CN209957839 U CN 209957839U CN 201920501973 U CN201920501973 U CN 201920501973U CN 209957839 U CN209957839 U CN 209957839U
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Abstract
The utility model discloses an intelligence terminal surface quenching machine, this equipment set up at the automatic feeding conveyer belt of first atmosphere stove front side including vertical first atmosphere stove and the second atmosphere stove that sets up side by side, set gradually at the quenching bath of second atmosphere stove rear side and deposit the pond, the crossbeam structure that the level vertically set up and along crossbeam structure longitudinal movement's manipulator part. The two atmosphere furnaces of the utility model work alternately, when spraying water and quenching, the next end face quenching procedure can be started, and the whole procedure is in a standby state, thereby reducing the stagnation of the whole processing flow and improving the working efficiency; six groups of samples are fed at one time by the automatic feeding conveyor belt and rotated by the aid of the stepping motor, the positions of the six groups of samples are accurately moved to the position where the manipulator partially takes the samples, and the automatic feeding conveyor belt has the advantages of simple and convenient process and time and cost saving.
Description
Technical Field
The utility model relates to a machining makes technical field, concretely relates to intelligence terminal surface quenching machine.
Background
The end face quenching machine is equipment for integrally or locally quenching the end face and the plane part of a mechanical part, and mainly comprises a machine body, a sliding table, a clamping rotating mechanism, a cooling system, a quenching liquid circulating system, an electric control system and the like. The existing end face quenching machine has the following problems: the method comprises the following steps that (1) an independent heat treatment furnace is adopted, after a sample is heated to a set temperature in the heat treatment furnace and is kept warm for a set time, a furnace door is opened, the sample is taken away and placed in an end quenching tank for quenching, the time period for placing the sample in the end quenching tank for quenching is long, the whole process is in a standby state at the moment, the whole processing flow is stopped, and therefore the efficiency of the process is low; the feeding of the single heat treatment furnace generally adopts linear feeding, and the feeding mode can only take the number of samples for one-time quenching and then transmit the subsequent samples, thereby causing the waste of the cost and time of the processing procedure.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic change pay-off and improve intelligent terminal surface quenching machine of quenching efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an intelligent end face quenching machine comprises a first atmosphere furnace and a second atmosphere furnace which are longitudinally arranged in parallel, an automatic feeding conveyor belt arranged on the front side of the first atmosphere furnace, a quenching bath and a storage water pool which are sequentially arranged on the rear side of the second atmosphere furnace, a horizontal and longitudinal beam structure and a manipulator part which longitudinally moves along the beam structure;
the automatic feeding conveyor belt, the first atmosphere furnace, the second atmosphere furnace, the quenching tank and the storage water tank are all positioned below the beam structure;
the manipulator part comprises a clamping hand for grabbing a sample and an air cylinder for driving the clamping hand to vertically lift.
Further, the automatic feeding conveyor belt comprises a rack, a material preparation conveyor belt rotationally arranged on the rack, and a motor for driving the material preparation to rotate.
Furthermore, each feeding station of the material preparation conveying belt is provided with a material preparation station.
Furthermore, the material preparation station of one feeding station of the motor-driven conveyor belt corresponds to the material preparation station of the other feeding station of the motor-driven conveyor belt.
Compared with the prior art, the utility model discloses the beneficial effect who gains as follows:
the equipment consists of six systems, namely a mechanical arm, an atmosphere furnace, a high-low constant-temperature end quenching platform, a sample cooling collecting tank, an intelligent control system and auxiliary equipment, can automatically finish the end face quenching task of a standard sample with multiple (single) stations according to a preset program, and can realize the whole work cycle of unmanned automatic sample adding, starting, temperature rising, automatic temperature control (constant temperature), quick movement (less than 5 seconds), automatic water spraying, quenching, water feeding and cooling ending, and the like. The device has the characteristics of high control response speed, simplicity and convenience in installation, high maintenance speed and the like. The control mode of the machine is divided into a manual control mode and an automatic control mode, the manual control mode can debug and process accidents, and the automatic control mode can continuously complete quenching tasks. The two atmosphere furnaces work alternately, when water spraying quenching is carried out, the next end face quenching process can be started, and the whole process is in a standby state, so that the stagnation of the whole processing flow is reduced, and the working efficiency is improved; six groups of samples are fed at one time by the automatic feeding conveyor belt and driven to rotate by the stepping motor, and the six groups of samples are accurately moved to the material taking position of the manipulator part, so that the process is simple and convenient, and the time cost is saved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
fig. 2 is a schematic top view of the present invention.
In the drawings: the device comprises a beam structure 1, a manipulator part 2, an automatic feeding conveyor belt 3, a first atmosphere furnace 4, a second atmosphere furnace 5, a quenching bath 6 and a storage water tank 7.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the application, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
As shown in the attached fig. 1-2, an intelligent end face quenching machine comprises a first atmosphere furnace 4 and a second atmosphere furnace 5 which are longitudinally arranged in parallel, an automatic feeding conveyor belt 3 arranged at the front side of the first atmosphere furnace 4, a quenching bath 6 and a storage water bath 7 which are sequentially arranged at the rear side of the second atmosphere furnace 5, a horizontal and longitudinal beam structure 1 and a manipulator part 2 which moves longitudinally along the beam structure 1;
the automatic feeding conveyor belt 3, the first atmosphere furnace 4, the second atmosphere furnace 5, the quenching tank 6 and the storage water tank 7 are all positioned below the beam structure 1;
the manipulator part 2 comprises a clamping hand for grabbing the sample and an air cylinder for driving the clamping hand to vertically lift.
The automatic feeding conveying belt 3 comprises a rack, a material preparation conveying belt rotationally arranged on the rack and a motor for driving the material preparation to rotate.
And each feeding station of the material preparation conveying belt is provided with a material preparation station. The material preparation station of one feeding station of the motor-driven conveyor belt corresponds to the material preparation station of the other feeding station of the motor-driven conveyor belt.
The equipment consists of six systems, namely a mechanical arm, an atmosphere furnace, a high-low constant-temperature end quenching platform, a sample cooling collecting tank, an intelligent control system and auxiliary equipment, can automatically finish the end face quenching task of a standard sample with multiple (single) stations according to a preset program, and can realize the whole work cycle of unmanned automatic sample adding, starting, temperature rising, automatic temperature control (constant temperature), quick movement (less than 5 seconds), automatic water spraying, quenching, water feeding and cooling ending, and the like. The device has the characteristics of high control response speed, simplicity and convenience in installation, high maintenance speed and the like. The control mode of the machine is divided into a manual control mode and an automatic control mode, the manual control mode can debug and process accidents, and the automatic control mode can continuously complete quenching tasks. The two atmosphere furnaces work alternately, when water spraying quenching is carried out, the next end face quenching process can be started, and the whole process is in a standby state, so that the stagnation of the whole processing flow is reduced, and the working efficiency is improved; six groups of samples are fed at one time by the automatic feeding conveyor belt and driven to rotate by the stepping motor, and the six groups of samples are accurately moved to the material taking position of the manipulator part, so that the process is simple and convenient, and the time cost is saved.
Claims (5)
1. The utility model provides an intelligence end face quenches quick-wittedly which characterized in that: the automatic feeding device comprises a first atmosphere furnace (4) and a second atmosphere furnace (5) which are longitudinally arranged in parallel, an automatic feeding conveyor belt (3) arranged on the front side of the first atmosphere furnace (4), a quenching bath (6) and a storage water pool (7) which are sequentially arranged on the rear side of the second atmosphere furnace (5), a horizontal and longitudinal beam structure (1) and a manipulator part (2) which longitudinally moves along the beam structure (1);
the automatic feeding conveyor belt (3), the first atmosphere furnace (4), the second atmosphere furnace (5), the quenching tank (6) and the storage water tank (7) are all located below the beam structure (1).
2. The intelligent end-face quenching machine of claim 1, wherein: the manipulator part (2) comprises a clamping hand for grabbing the sample and an air cylinder for driving the clamping hand to vertically lift.
3. The intelligent end-face quenching machine of claim 1, wherein: the automatic feeding conveying belt (3) comprises a rack, a material preparation conveying belt and a motor, wherein the material preparation conveying belt is rotatably arranged on the rack, and the motor drives the material preparation conveying belt to rotate.
4. The intelligent end-face quenching machine of claim 3, wherein: and each feeding station of the material preparation conveying belt is provided with a material preparation station.
5. The intelligent end-face quenching machine of claim 4, wherein: the material preparation station of one feeding station of the motor-driven conveyor belt corresponds to the material preparation station of the other feeding station of the motor-driven conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920501973.1U CN209957839U (en) | 2019-04-15 | 2019-04-15 | Intelligent end face quenching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920501973.1U CN209957839U (en) | 2019-04-15 | 2019-04-15 | Intelligent end face quenching machine |
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| Publication Number | Publication Date |
|---|---|
| CN209957839U true CN209957839U (en) | 2020-01-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920501973.1U Active CN209957839U (en) | 2019-04-15 | 2019-04-15 | Intelligent end face quenching machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756529A (en) * | 2020-12-24 | 2021-05-07 | 江苏东浦钨钼制品有限责任公司 | Reciprocating type molybdenum rod processing system that links up pay-off |
-
2019
- 2019-04-15 CN CN201920501973.1U patent/CN209957839U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756529A (en) * | 2020-12-24 | 2021-05-07 | 江苏东浦钨钼制品有限责任公司 | Reciprocating type molybdenum rod processing system that links up pay-off |
| CN112756529B (en) * | 2020-12-24 | 2024-03-12 | 江苏东浦钨钼制品有限责任公司 | Molybdenum rod processing system capable of reciprocating continuous feeding |
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