CN205035281U - Tempered glass's intensive stove - Google Patents
Tempered glass's intensive stove Download PDFInfo
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- CN205035281U CN205035281U CN201520774281.6U CN201520774281U CN205035281U CN 205035281 U CN205035281 U CN 205035281U CN 201520774281 U CN201520774281 U CN 201520774281U CN 205035281 U CN205035281 U CN 205035281U
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Abstract
The utility model provides a tempered glass's intensive stove. Tempered glass's intensive stove includes preheater, ion exchange stove, molten salt furnace soft breeze cooling stove, preheater, ion exchange stove soft breeze cooling stove connect gradually, the molten salt furnace is located the top of ion exchange stove. The utility model provides a tempered glass's intensive stove is efficient, the processing procedure is stable, automatic control can make perfect.
Description
Technical field
The utility model relates to glass art, is specifically related to a kind of strengthening stove of chilled glass.
Background technology
The widespread use in mobile phone, wrist-watch, palm PC, contact panel etc. of chemical enhanced eyeglass, along with the development of chilled glass material, each company continually develops and upgrades electronic-grade chilled glass, to tackle the intensity, the hardness requirement that day by day promote.
Along with the continuous upgrading innovation of chilled glass, the requirement of chemically enhancing glass to chemical enhanced technology, chemical enhanced equipment is also more and more higher, and traditional chemical enhanced equipment, technique cannot meet its requirement.Needs that particularly new glass material has twice are chemical enhanced, and the strengthening degree of depth of first time strengthening for promoting glass, can use traditional chemical enhancement furnace to complete; Second time is for promoting the enhancement stress value of glass, require to complete strengthening within the short period of time (15 minutes), need after strengthening that air-cooled rapidly (in 1 minute, fused salt solidifies, less than 100 DEG C are cooled to) in 10 minutes, traditional chemical strengthening device cannot complete and manual operation is more, and therefore in the urgent need to developing, a kind of processing procedure is stable, high, the full automatic continuity chemical enhancement furnace of efficiency.
Utility model content
For overcoming in prior art the deficiency strengthening stove, the utility model provides that a kind of working efficiency is high, processing procedure is stablized, the strengthening stove of full automatic chilled glass.
The strengthening stove of described chilled glass comprises preheating oven, ion exchanging furnace, molten salt furnace and air cooling stove, and described preheating oven, ion exchanging furnace are connected successively with air cooling stove, and the top of described ion exchanging furnace is located at by described molten salt furnace.
According to a preferred embodiment of the present utility model, described preheating oven comprises preheating oven fire door, preheating oven body of heater, mechanical upper arm and hot air circulation blower, described preheating oven body of heater one end is located at by described preheating oven fire door, described hot air circulation blower is located at above described preheating oven body of heater, and described preheating oven furnace interior is located in described mechanical upper arm activity.
According to a preferred embodiment of the present utility model, described hot air circulation blower motor used is variable-frequency motor.
According to a preferred embodiment of the present utility model, the quantity of described mechanical upper arm is three.
According to a preferred embodiment of the present utility model, described ion exchanging furnace comprises ion-exchange furnace door, ion-exchange furnace body and upset hanging hook, described ion-exchange furnace door is located at described ion-exchange furnace body one end, and described ion exchanging furnace furnace interior is located in the activity of described upset hanging hook.
According to a preferred embodiment of the present utility model, described strengthening furnace body is hollow rectangular structure, and it comprises five stations.
According to a preferred embodiment of the present utility model, described upset hanging hook comprises two rod members be parallel to each other, and rod member one end described in two is all with V-arrangement bifurcated, and its non-bifurcated one end is fixedly connected with cross bar two ends.
According to a preferred embodiment of the present utility model, described molten salt furnace comprises molten salt furnace body of heater and stove water extraction system, and described molten salt furnace body of heater is hollow rectangular structure, and described stove water extraction system is located at above described molten salt furnace body of heater.
According to a preferred embodiment of the present utility model, described air cooling stove comprises upset hanging hook, air cooling furnace body and exhaust system, described air cooling furnace body is hollow rectangular structure, and described upset hanging hook is located at its inside, and described exhaust system is located at above described air cooling furnace body.
According to a preferred embodiment of the present utility model, described air cooling furnace body comprises six stations, and it is respectively a feeding station, four air-cooled stations and a discharge station.
The technical scheme that the utility model provides has following beneficial effect:
1, be applicable to raw-material secondary hardening requirement: this equipment, by the cyclic motion of chain track on strengthening stove, drives workpiece to run in strengthening stove, workpiece moved on strengthening stove inner edge strengthening limit, strengthening can be completed in 15 minutes; After workpiece leaves strengthening stove, the blower fan of air cooling stove is opened at once, can in 1 minute, fused salt be solidified, be cooled to less than 100 DEG C in 10 minutes.
2, be applicable to other materials, there is broad applicability: this equipment adjustable list station residence time, enhanced time is extended; Also can close the blower fan of air cooling stove, make workpiece naturally cooling.Therefore this equipment also can be used for the chemical enhanced of other glass material.
3, requirements of mass production can be met: this equipment is for the production of eyeglass, and for 4.7 cun of products, within 5 minutes, complete 1 stove, every stove can produce 1200, within every 24 hours, can produce 345600, therefore can meet the demand of mass production completely.
4, can stable, the full automatic control of continuity input and output material, processing procedure: the front upper material level of fire door put into by workpiece, under automatic sequence control, rolls enter preheating oven with roller; In preheating oven, under automatic sequence control, mechanical manipulator captures, travelling workpiece, realizes segmentation preheating, the progressively preheating of workpiece; Then, under automatic sequence control, by overturning crawl, the upset of hanging hook, workpiece is made to enter ion exchanging furnace by preheating oven; After entering ion exchanging furnace, the setting of chain track follow procedure runs automatically, and along with the cyclic motion of chain track, workpiece stepped start-stop system in ion exchanging furnace is advanced, and completes ion-exchange; After ion-exchange completes, under automatic sequence control, by overturning crawl, the upset of hanging hook, workpiece is made to enter air cooling stove by ion exchanging furnace; In air cooling stove, workpiece to lower material level, completes whole strengthening process with rail moving.Everything all has PLC to control, and can be completely achieved automatic production.
5, improve production efficiency: this Equipments Setting molten salt furnace, can start to melt fused salt while ion exchanging furnace normally runs, when in ion exchanging furnace, fused salt reaches criticality, after fused salt is got rid of, can immediately the fused salt in molten salt furnace be drawn in ion exchanging furnace, can produce after temperature-stable.By normal production efficiency, the interpolation of 2 tons of fused salts, fusing, clarification need 48 hours, and this equipment can save the stove water replacing construction of 48 hours, guarantees that equipment is at utmost utilized.
Except object described above, feature and advantage, the utility model also has other object, feature and advantage.Below with reference to figure, the utility model is described in further detail.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing described below is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
The one-piece construction schematic diagram of the strengthening stove that Fig. 1 provides for the utility model;
Fig. 2 is the schematic diagram of preheating oven of the present utility model;
Fig. 3 is the schematic diagram of the ion exchanging furnace in the utility model;
Schematic diagram when Fig. 4 is the upset hanging hook grabbing workpiece in the utility model;
Fig. 5 is schematic diagram when overturning after the upset hanging hook grabbing workpiece in the utility model;
In figure: 1, preheating oven, 11, preheating oven fire door, 12, preheating oven body of heater, 13, mechanical upper arm, 14, hot air circulation blower, 2, ion exchanging furnace, 21, ion-exchange furnace door, 22, ion-exchange furnace body, 3, molten salt furnace, 31, molten salt furnace body of heater, 32, stove water extraction system, 4, air cooling stove, 41, air cooling furnace body, 42, exhaust system, 5, work support, 6, control electronic box, 7, upset hanging hook.
Embodiment
Below in conjunction with accompanying drawing of the present utility model, carry out clear, complete description to the technical scheme in the utility model embodiment, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.
Refer to Fig. 1 ~ Fig. 5, the strengthening stove of described chilled glass comprises preheating oven 1, ion exchanging furnace 2, molten salt furnace 3 and air cooling stove 4, described preheating oven 1, ion exchanging furnace 2 are connected successively with air cooling stove 4, and the top of described ion exchanging furnace 2 is located at by described molten salt furnace 3.
Detailed construction and the principle of work of described strengthening stove are as follows:
Described preheating oven fire door 11 is lifted by chain, when the station to adding material before fire door 11 senses workpiece, and when reaching setting-up time, oven door opening, the workpiece be placed in work support 5 enters first station of described preheating oven body of heater 12 under roller rolls, under automatic sequence control, roll with roller and enter preheating oven 1, described preheating oven fire door 11 is closed subsequently;
Described preheating oven body of heater 12 comprises five stations, four preheating stations, a discharge station, namely workpiece starts preheating after arriving first station, when first station reaches setting-up time, mechanical upper arm 13 first grabbing workpiece in described preheating oven 1, then moves to second station by workpiece, then moves to the 3rd station, the 4th station, finally move to discharge station, preheating completes; First to the 5th station temperature of described preheating oven body of heater 12 progressively increases progressively, and to prevent workpiece quenching or shock heating, workpiece is progressively heated up;
Described mechanical upper arm 13 has three, the while of three mechanical upper arms 13, synchronously completes by actions such as capturing, promote, move, land, unclamp, makes a mobile station in the inherent described preheating oven 1 of workpiece one-period;
Described hot air circulation blower 14 makes temperature in described preheating oven 1 keep evenly, increasing heat-flash convection current, can in-furnace temperature be made evenly;
Described ion-exchange furnace door 21 is also lifted by chain, and it is opened when changing situation in stove water, clean table, inspection stove;
Described ion-exchange furnace body 22 is hollow rectangular structure, and comprise five stations altogether, bottom it, middle upper part has chain track, for holding up work support 5, adopting stepped start-stop system to move, making workpiece intermittent movement, each mobile station; Five stations of described ion-exchange furnace body 22 are a feeding station, three strengthening stations and a discharge station; When feeding station senses workpiece, the setting of chain track follow procedure moves to second station, i.e. ion-exchange station immediately; In setting-up time, move to last discharge station successively subsequently, workpiece stepped start-stop system in ion exchanging furnace 2 is advanced, and when workpiece reaches discharge station, workpiece is proposed described ion exchanging furnace 2 by described upset hanging hook 7 immediately;
Described upset hanging hook 7 comprises two levers rotated, and a V-arrangement bifurcated is arranged at lever top, under standard state, V-arrangement bifurcated is in discharge station, when discharge station senses workpiece, lever starts to rotate, and workpiece is brought into the feeding station of described ion exchanging furnace 2; Rotate after the V-arrangement of described upset hanging hook 7 divides crotch to live work support 5 top, utilize workpiece self gravitation, make workpiece remain plumbness;
Described molten salt furnace body of heater 31 is consistent with the volume of described ion-exchange furnace body 22, for in advance the fused salt of ion-exchange being melted, when the stove water in described ion exchanging furnace 2 needs after supply or replacing, immediately the stove water in described molten salt furnace 3 can be injected, monomer strengthening stove can be saved and add fused salt, time needed for fusing finer water, thus at utmost lift technique utilization ratio;
Described stove water extraction system 32, for being drawn in described ion exchanging furnace 2 stove by the fused salt melted in described molten salt furnace 3 stove, with handled easily, reduces potential safety hazard;
Described air cooling furnace body 41 comprises six stations, is respectively a feeding station, four air-cooled stations and a discharge station.When workpiece arrives the discharge station of described ion exchanging furnace 2, workpiece is proposed described ion exchanging furnace 2 by described upset hanging hook 7, and put into the feeding station of described air cooling furnace body 41, namely workpiece enters into air cooling stove 4 by ion exchanging furnace 2; When workpiece arrives the discharge station of described air cooling furnace body 41, workpiece and support take off by operator, and workpiece completes strengthening process;
Described exhaust system 42 is for forced convection cooling, and the top layer fused salt of workpiece of coming out of the stove can solidify in 30 seconds, can be cooled to less than 100 DEG C in 10 minutes;
Above-mentioned everything controls by PLC, controls electronic box 6 for control PLC and circuit.
The foregoing is only embodiment of the present utility model; not thereby scope of patent protection of the present utility model is limited; every utilize the utility model specification sheets and accompanying drawing content to do equivalent structure or equivalent flow process conversion; directly or indirectly be used in the technical field that other is relevant, be all in like manner included in scope of patent protection of the present utility model.
Claims (10)
1. the strengthening stove of a chilled glass, it is characterized in that, comprise preheating oven (1), ion exchanging furnace (2), molten salt furnace (3) and air cooling stove (4), described preheating oven (1), ion exchanging furnace (2) are connected successively with air cooling stove (4), and the top of described ion exchanging furnace (2) is located at by described molten salt furnace (3).
2. the strengthening stove of chilled glass according to claim 1, it is characterized in that, described preheating oven (1) comprises preheating oven fire door (11), preheating oven body of heater (12), mechanical upper arm (13) and hot air circulation blower (14), described preheating oven fire door (11) is located at described preheating oven body of heater (12) one end, described hot air circulation blower (14) is located at described preheating oven body of heater (12) top, and it is inner that described preheating oven body of heater (12) is located in the activity of described mechanical upper arm (13).
3. the strengthening stove of chilled glass according to claim 2, is characterized in that, described hot air circulation blower (14) motor used is variable-frequency motor.
4. the strengthening stove of chilled glass according to claim 2, is characterized in that, the quantity of described mechanical upper arm (13) is three.
5. the strengthening stove of chilled glass according to claim 1, it is characterized in that, described ion exchanging furnace (2) comprises ion-exchange furnace door (21), ion-exchange furnace body (22) and upset hanging hook (7), described ion-exchange furnace door (21) is located at described ion-exchange furnace body (22) one end, and it is inner that described ion-exchange furnace body (22) is located in the activity of described upset hanging hook (7).
6. the strengthening stove of chilled glass according to claim 5, is characterized in that, described ion-exchange furnace body (22) is hollow rectangular structure, and it comprises five stations.
7. the strengthening stove of chilled glass according to claim 5, is characterized in that, described upset hanging hook (7) comprises two rod members be parallel to each other, and rod member one end described in two is all with V-arrangement bifurcated, and its non-bifurcated one end is fixedly connected with cross bar two ends.
8. the strengthening stove of chilled glass according to claim 1, it is characterized in that, described molten salt furnace (3) comprises molten salt furnace body of heater (31) and stove water extraction system (32), described molten salt furnace body of heater (31) is hollow rectangular structure, and described stove water extraction system (32) is located at described molten salt furnace body of heater (31) top.
9. the strengthening stove of chilled glass according to claim 1, it is characterized in that, described air cooling stove (4) comprises upset hanging hook (7), air cooling furnace body (41) and exhaust system (42), described air cooling furnace body (41) is hollow rectangular structure, described upset hanging hook (7) is located at its inside, and described exhaust system (42) is located at described air cooling furnace body (41) top.
10. the strengthening stove of chilled glass according to claim 9, is characterized in that, described air cooling furnace body (41) comprises six stations, and it is respectively a feeding station, four air-cooled stations and a discharge station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520774281.6U CN205035281U (en) | 2015-10-08 | 2015-10-08 | Tempered glass's intensive stove |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520774281.6U CN205035281U (en) | 2015-10-08 | 2015-10-08 | Tempered glass's intensive stove |
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| CN205035281U true CN205035281U (en) | 2016-02-17 |
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| CN201520774281.6U Active CN205035281U (en) | 2015-10-08 | 2015-10-08 | Tempered glass's intensive stove |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105645786A (en) * | 2016-03-17 | 2016-06-08 | 邓泳安 | Reinforcing furnace for manufacturing metal-wire-containing tempered glass |
| CN108706891A (en) * | 2018-08-06 | 2018-10-26 | 深圳市诸脉科技有限公司 | A kind of glass chemistry toughening production equipment |
| CN111175891A (en) * | 2019-12-30 | 2020-05-19 | 浙江大学 | Method for manufacturing optical waveguide by continuous electric field assisted ion migration |
| CN113816619A (en) * | 2021-10-15 | 2021-12-21 | 科立视材料科技有限公司 | Antibacterial tempered glass and preparation method thereof |
-
2015
- 2015-10-08 CN CN201520774281.6U patent/CN205035281U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105645786A (en) * | 2016-03-17 | 2016-06-08 | 邓泳安 | Reinforcing furnace for manufacturing metal-wire-containing tempered glass |
| CN108706891A (en) * | 2018-08-06 | 2018-10-26 | 深圳市诸脉科技有限公司 | A kind of glass chemistry toughening production equipment |
| CN111175891A (en) * | 2019-12-30 | 2020-05-19 | 浙江大学 | Method for manufacturing optical waveguide by continuous electric field assisted ion migration |
| CN111175891B (en) * | 2019-12-30 | 2020-10-23 | 浙江大学 | Method for manufacturing optical waveguide by continuous electric field assisted ion migration |
| CN113816619A (en) * | 2021-10-15 | 2021-12-21 | 科立视材料科技有限公司 | Antibacterial tempered glass and preparation method thereof |
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