CN209954940U - Ceramic tile production equipment - Google Patents

Abstract

The utility model discloses a ceramic tile production facility, including adobe forming device, the stamp device of glazing porcelain, the device is fired to high temperature, the lane device, electrical control device, spray gun and camera, adobe forming device's delivery outlet is connected with each stamp device of glazing porcelain through first track respectively, the delivery outlet of the stamp device of glazing porcelain is connected with the input port of high temperature firing device through the second track respectively, the delivery outlet of high temperature firing device is connected with the lane device through the third track, the spray gun is installed respectively on first track or second track, the camera is installed on the third track. The utility model discloses a spraying gun carries out the spraying operation to the ceramic tile that has not entered into the high temperature and has fired the device yet, gathers the ceramic tile side image in the handling at the orbital camera of third, and the treater judges the specification kind of ceramic tile according to the image pair of gathering, and last treater control lane device sorts all ceramic tiles in to the third track and operates.

Description

Ceramic tile production equipment

Technical Field

The utility model relates to a ceramic tile production technical field, more specifically say and relate to a ceramic tile production facility.

Background

With the increasing development of the real estate market, the surrounding industry chain is also rapidly driven, wherein the industry of tile production is particularly prominent.

The existing ceramic tile production process mainly comprises the following steps: firstly, a green brick forming procedure; secondly, glazing and printing; and a third step of high-temperature firing. In order to improve the production efficiency of ceramic tiles, ceramic tiles of different types and specifications are often produced simultaneously by ceramic tile production enterprises, therefore, production enterprises are generally equipped with a plurality of green brick forming devices and glazing and printing devices at the same time, however, in order to save the cost of the device to the maximum extent, only one high-temperature firing device for firing and forming green bricks is generally configured, when ceramic tile products with different specifications are produced simultaneously, the glazing and printing devices are respectively connected with the input port rail of the high-temperature firing device through the connecting rail, so that ceramic tile products with different specifications can be fired simultaneously, however, an inevitable problem is caused, namely that the output port track of the high-temperature firing device can output various ceramic tile products with different specifications at the same time, so that workers need to be arranged to sort the ceramic tile products at the later stage, and the production efficiency of the ceramic tile is limited to a certain extent.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: provides a ceramic tile production device with an automatic sorting function.

The utility model provides a solution of its technical problem is:

a ceramic tile production device comprises a green brick forming device, glazing printing devices, a high-temperature firing device, a channel dividing device, an electrical control device, spray guns and cameras, wherein the green brick forming device, the glazing printing devices and the spray guns are all configured with a plurality of devices, the number of the devices is consistent, an output port of each green brick forming device is connected with an input port of each glazing printing device through a first rail, an output port of each glazing printing device is connected with an input port of the high-temperature firing device through a second rail, an output port of the high-temperature firing device is connected with the channel dividing device through a third rail, each spray gun is installed on the first rail or the second rail, and the cameras are installed on the third rail; the electric control device comprises a processor and a human-computer interaction interface, the processor is in bidirectional communication connection with the human-computer interaction interface, and the processor is respectively connected with the spray gun, the camera and the channel dividing device.

As a further improvement of the technical scheme, the spray gun is an automatic spray gun with the model number WA-101R, and the camera is a CCD camera.

As a further improvement of the above technical solution, the processor is a PLC type processor.

As a further improvement of the above technical scheme, the lane dividing device includes a main track and a plurality of branch tracks, the main track is connected with the third track, each divide orbital one end to set gradually on the main track, the main track includes that a plurality of levels set up side by side the roller and drive each roller pivoted first motor, two leave the space between the roller, divide the track to include belt transmission mechanism and hoist mechanism, belt transmission mechanism includes many belts, many the belt sets up respectively in the clearance between the roller, hoist mechanism drives many simultaneously the belt moves in vertical direction, first motor and hoist mechanism are connected with the treater respectively.

As a further improvement of the above technical solution, a fan is further installed between the camera and the high-temperature firing device on the third track.

The utility model has the advantages that: the utility model discloses a spray gun carries out the spraying operation to the ceramic tile that has not entered into the high temperature and fires the device yet, the position of spraying is the side of ceramic tile, the ceramic tile after accomplishing to fire exports from the high temperature fires the device, gather the ceramic tile side image in the handling at the orbital camera of third, the treater is judged the specification kind of ceramic tile according to the image pair of gathering, last treater control lane device sorts the operation to all ceramic tiles in the third track to realize automatic sorting function.

Drawings

In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures represent only some embodiments of the invention, not all embodiments, and that a person skilled in the art can also derive other designs and figures from these figures without inventive effort.

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is an electrical schematic diagram of the present invention.

Detailed Description

The conception, specific structure, and technical effects of the present application will be described clearly and completely with reference to the accompanying drawings and embodiments, so that the purpose, features, and effects of the present application can be fully understood. Obviously, the described embodiments are only a part of the embodiments of the present application, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive efforts based on the embodiments of the present application belong to the protection scope of the present application. In addition, all the connection relations mentioned herein do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other. Finally, it should be noted that the terms "center, upper, lower, left, right, vertical, horizontal, inner, outer" and the like as used herein refer to an orientation or positional relationship based on the drawings, which is only for convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application.

Referring to fig. 1 to 2, the present application discloses a tile production facility with visual identification and sorting based functions, a first embodiment of which includes a tile blank forming device 100, a glaze applying and printing device 200, a high-temperature firing device 300, a lane dividing device 400, an electrical control device, a spray gun 700 and a camera 800, wherein the tile blank forming device 100, the glaze applying and printing device 200 and the spray gun 700 are all configured with a plurality of identical numbers, an output port of each tile blank forming device 100 is connected with an input port of each glaze applying and printing device 200 through a first rail 510, an output port of each glaze applying and printing device 200 is connected with an input port of the high-temperature firing device 300 through a second rail 520, an output port of the high-temperature firing device 300 is connected with the lane dividing device 400 through a third rail 530, each spray gun 700 is mounted on the first rail 510 or the second rail 520, the camera 800 is installed on the third rail 530, and a person skilled in the art can fixedly install the spray gun 700 and the camera 800 according to the existing mechanical fixing structure; the electric control device comprises a processor and a human-computer interaction interface, the processor is in bidirectional communication connection with the human-computer interaction interface, and the processor is respectively connected with the spray gun 700, the camera 800 and the channel dividing device 400. It should be noted that, the green brick forming apparatus 100 does not refer to only one apparatus, but refers to the sum of a series of apparatuses for completing a green brick forming process, and similarly, the same is true for the glazing and printing apparatus 200, the glazing and printing apparatus 200 refers to not only one apparatus, but also the sum of a series of apparatuses for completing a glazing and printing process, the high-temperature firing apparatus 300 is mainly used for completing a high-temperature firing process on a green brick, and as for the temperature for firing the green brick, a person skilled in the art can set the temperature according to the material of the green brick and the ceramic tile production parameters, which is not limited in this application.

This technical scheme carries out the spraying operation to not entering into the ceramic tile that high temperature fired device 300 yet through spray gun 700, the position of spraying is the side of ceramic tile, ceramic tile after accomplishing to fire is exported from high temperature fired device 300, gather the ceramic tile side image in the handling at camera 800 of third track 530, the treater judges the specification kind of ceramic tile according to the image of gathering, last treater control lane device 400 sorts all ceramic tiles in to third track 530 and operates, thereby realize automatic sorting function.

Further preferably, the spray gun 700 of the present embodiment is an automatic spray gun model WA-101R, the camera 800 is a CCD camera, and the processor is a PLC processor. Specifically, the spray gun 700 of the type is an automatic spray gun with a bright brand, the spray gun 700 of the type has an excellent spraying effect and can realize a small-range high-quality spraying operation, and the spray gun 700 of the embodiment is specifically directed at the side surface of a tile for performing the spraying operation, so that the sprayed material can be prevented from polluting the surface position of the tile. From the above analysis, it can be seen that the spraying area of the spray gun 700 for the tile is very small, so that the difficulty of the later image acquisition is increased, and in order to improve the quality of the image acquisition, the camera in this embodiment specifically uses a CCD (charge coupled device) camera.

Further as preferred embodiment, in this embodiment the lane dividing device 400 includes a main track 410 and a plurality of branch tracks 420, the main track 410 is connected with a third track 530, each the one end of the branch tracks 420 sets gradually on the main track 410, the main track 410 includes a plurality of levels roller that set up side by side and drive each roller pivoted first motor, two leave the space between the roller, the branch tracks 420 includes belt transmission mechanism and hoist mechanism, belt transmission mechanism includes many belts, many the belt sets up respectively in the clearance between the roller, hoist mechanism drives many simultaneously the belt moves in vertical direction, first motor and hoist mechanism are connected with the treater respectively. Preferably, the first motor is a servomotor and the lifting mechanism is in particular a cylinder assembly. The detailed principle of the lane dividing device 400 in this embodiment is as follows: the processor judges the specification or category of the ceramic tile according to the side image of the ceramic tile collected by the camera 800, the main track 410 sequentially conveys the ceramic tile to different sub-tracks 420, each sub-track 420 corresponds to different ceramic tile types or specifications, when the main track 410 conveys the ceramic tile to the sub-track 420 corresponding to the type and specification, the processor controls the belt transmission mechanism of the sub-track 420 to ascend through the lifting mechanism, conveys the ceramic tile to the sub-track 420 and moves on the sub-track 420, at the moment, in order to prevent the ceramic tile on the main track 410 from colliding, the processor controls each roller shaft to stop rotating through the first motor, after the ceramic tile is far away from the main track 410, the processor controls the belt transmission mechanism to descend through the lifting mechanism, and therefore a ceramic tile sorting operation can be completed. More preferably, the processor is also connected with the belt transmission mechanism to control the operation of the belt transmission mechanism, and specifically, the processor may control the operation of the first motor, the lifting mechanism and the belt transmission mechanism through a plurality of relays, respectively.

Further as a preferred embodiment, in this embodiment, a fan 600 is further installed on the third track 530 between the camera 800 and the high-temperature firing device 300, and the fan 600 is arranged to effectively reduce the surface temperature of the ceramic tile after the high-temperature firing process is completed, so as to prevent the camera 800 from generating a light refraction phenomenon due to uneven air density caused by uneven temperature during the image capturing process of the ceramic tile, thereby affecting the image capturing effect. More preferably, the processor is also electrically connected to the fan 600 through a relay to control the operation of the fan.

While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the invention is not limited to the details of the embodiments, but is capable of various modifications and substitutions without departing from the spirit of the invention.

Claims (5)

1. A ceramic tile production facility which characterized in that: the device comprises a green brick forming device (100), a glazing and printing device (200), a high-temperature firing device (300), a channel dividing device (400), an electric control device, spray guns (700) and a camera (800), wherein the green brick forming device (100), the glazing and printing device (200) and the spray guns (700) are all provided with a plurality of devices with the same number, an output port of each green brick forming device (100) is respectively connected with an input port of each glazing and printing device (200) through a first rail (510), an output port of each glazing and printing device (200) is respectively connected with an input port of the high-temperature firing device (300) through a second rail (520), an output port of the high-temperature firing device (300) is connected with the channel dividing device (400) through a third rail (530), and each spray gun (700) is respectively arranged on the first rail (510) or the second rail (520), the camera (800) is mounted on a third rail (530); the electric control device comprises a processor and a human-computer interaction interface, the processor is in bidirectional communication connection with the human-computer interaction interface, and the processor is respectively connected with the spray gun (700), the camera (800) and the channel dividing device (400).

2. A tile production plant according to claim 1, characterized in that: the spray gun (700) is an automatic spray gun model WA-101R and the camera (800) is a CCD camera.

3. A tile production plant according to claim 1, characterized in that: the processor is a PLC type processor.

4. A tile production plant according to claim 1, characterized in that: lane device (400) include main track (410) and a plurality of branch track (420), main track (410) are connected with third track (530), and are each the one end of dividing track (420) sets gradually on main track (410), main track (410) include the roller that a plurality of levels set up side by side and drive each roller pivoted first motor, two leave the space between the roller, divide track (420) to include belt transmission mechanism and hoist mechanism, belt transmission mechanism includes many belts, many the belt sets up respectively in the clearance between the roller, hoist mechanism drives many simultaneously the belt moves in vertical direction, first motor and hoist mechanism are connected with the treater respectively.

5. A tile production plant according to claim 1, characterized in that: a fan (600) is further installed between the camera (800) and the high-temperature firing device (300) on the third rail (530).

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