CN209953296U - Code spraying and sorting all-in-one machine - Google Patents
Code spraying and sorting all-in-one machine Download PDFInfo
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- CN209953296U CN209953296U CN201920322038.9U CN201920322038U CN209953296U CN 209953296 U CN209953296 U CN 209953296U CN 201920322038 U CN201920322038 U CN 201920322038U CN 209953296 U CN209953296 U CN 209953296U
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Abstract
The utility model discloses a code spraying and sorting all-in-one machine, which comprises an operation table, a feeding system, a code spraying system, a code scanning system, a voltage internal resistance testing system, a sorting system and a software control system, wherein the feeding system, the code spraying system, the code scanning system, the voltage internal resistance testing system and the sorting system are sequentially arranged on the upper side of the operation table, the feeding system comprises a motor, a belt pulley and a belt, the motor and the belt pulley are both arranged on the operation table, the belt is connected between the two belt pulleys in a transmission way, and electric core grooves are equidistantly distributed on the outer side of the belt, the code spraying and sorting all-in-one machine has the characteristics of reasonable structural design, high automation degree and high operation efficiency, when in use, electric cores are placed in the electric core grooves on the belt, the qualified electric cores flow out from the tail end of the belt, the unqualified electric cores are grabbed into a material basin by the sorting system, the code spraying quality of the battery cell is guaranteed.
Description
Technical Field
The utility model relates to an all-in-one, in particular to spout a yard sorting all-in-one belongs to check out test set technical field.
Background
The OCV test and sorting of the lithium ion cells is a necessary link in the preparation process of the lithium ion batteries, and batteries with unqualified parameters such as voltage, internal resistance, K value and the like are screened to control the quality of finished batteries. The batteries need to be coded before testing, so that the batteries have uniqueness and traceability, manual sorting is more traditional, the operation efficiency is low, the labor intensity is higher, and therefore a sorting device with high automation degree and high operation efficiency needs to be developed.
SUMMERY OF THE UTILITY MODEL
The utility model provides a spout a yard and select separately all-in-one, structural design is reasonable, degree of automation is high and the characteristics that operating efficiency is high, during the use, electric core is put in the electric core inslot on the belt, in proper order through spouting the sign indicating number, sweep the sign indicating number, voltage internal resistance tests, process such as sorting, qualified electric core will follow the terminal outflow of belt, unqualified electric core is snatched the feeding basin in by the sorting system, the yard quality of spouting of electric core has been ensured, should spout the whole automation of yard sorting process and go on, it is more traditional to have solved current sorting mode, operating efficiency is low, intensity of labour is great problem.
In order to solve the technical problem, the utility model provides a following technical scheme:
the utility model relates to a code spraying and sorting integrated machine, which comprises an operation table, a feeding system, a code spraying system, a code scanning system, a voltage internal resistance testing system, a sorting system and a software control system, wherein the feeding system, the code spraying system, the code scanning system, the voltage internal resistance testing system and the sorting system are sequentially arranged on the upper side of the operation table, the feeding system comprises a motor, belt pulleys and a belt, the motor and the belt pulleys are all arranged on the operation table, the two belt pulleys are in transmission connection with the belt, electric core grooves are equidistantly distributed on the outer side of the belt, the rotating shaft of one belt pulley is fixedly connected with the output end of the motor, the code spraying system comprises a code spraying machine, a code spraying gun and a code spraying gun bracket, the code spraying machine and the code spraying gun bracket are all fixed on the upper side of the operation table by screws, one end of the code spraying gun bracket, which is far, sweep a yard system including sweeping a yard rifle, sweeping a yard rifle support, sweep yard rifle support screw fixation at the operation panel upside, sweep a yard rifle of one end fixedly connected with of yard rifle support, voltage internal resistance test system includes voltage internal resistance tester, voltage internal resistance accredited testing organization, voltage internal resistance test support, the equal screw fixation of voltage internal resistance tester and voltage internal resistance test support is at the operation panel upside, the one end fixedly connected with voltage internal resistance tester is kept away from to voltage internal resistance test support, voltage internal resistance test mechanism includes cylinder and detection piece, detect the output fixed connection of piece and cylinder, detect two contact heads of piece fixedly connected with, the system of selecting separately includes internal resistance NG mechanism, voltage NG mechanism, sweeps yard NG mechanism, K value mechanism, internal resistance NG mechanism, voltage NG mechanism, Sweep sign indicating number NG mechanism, K value NG mechanism and all include the mount, detect head, pneumatic slide rail, pneumatic slider and pneumatic clamp, the mount screw fixation is at the operation panel upside, one side screw fixation of mount has pneumatic slide rail, install pneumatic slider on the pneumatic slide rail, the downside fixedly connected with of pneumatic slider detects head and pneumatic clamp, the both sides of belt all are equipped with the side dog, the equal screw fixation of side dog is at the operation panel upside, one side of sorting system just is located operation panel upside screw fixation and has the basin.
As an optimal technical scheme of the utility model, spout the sign indicating number rifle, sweep sign indicating number rifle, voltage internal resistance accredited testing organization, internal resistance NG mechanism, voltage NG mechanism, sweep sign indicating number NG mechanism, K value NG mechanism and all be located same straight line, the belt is located spouts the sign indicating number rifle, sweeps a sign indicating number rifle and detects the piece under.
As a preferred technical scheme of the utility model, software control system sets up on one side lateral wall of operation panel, software control system is programmable controller, ink jet numbering machine, sweep yard rifle, pneumatic slide rail, pneumatic clamp and voltage internal resistance tester all with software control system electric connection.
As an optimal technical scheme of the utility model, two the contact head is positive contact and negative contact head respectively, it can dismantle with the output of cylinder to detect the piece and be connected.
As an optimized technical scheme of the utility model, the shape and the size looks adaptation of electricity core groove structure and electric core.
The utility model discloses the beneficial effect who reaches is: this spout a yard and select separately all-in-one has structural design rationally, degree of automation is high and the characteristics that operating efficiency is high, during the use, electric core inslot on the belt is put to electric core, in proper order through spouting the sign indicating number, sweep the sign indicating number, voltage internal resistance tests, process such as sorting, qualified electric core will be followed the terminal outflow of belt, unqualified electric core is snatched the feeding basin by the sorting system in, the quality of spouting a yard of electric core has been ensured, should spout the whole automation of yard sorting process and go on, it is more traditional to have solved current sorting mode, the operating efficiency is low, the great problem of intensity of labour.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of the feeding system of the present invention;
fig. 3 is a schematic structural diagram of the code spraying system of the present invention;
FIG. 4 is a schematic structural diagram of the code scanning system of the present invention;
FIG. 5 is a schematic structural diagram of the voltage internal resistance test system of the present invention;
fig. 6 is a schematic structural diagram of the voltage internal resistance testing mechanism of the present invention;
FIG. 7 is a block diagram of the sorting system of the present invention;
FIG. 8 is a schematic diagram of the sorting system of the present invention;
fig. 9 is a schematic view of belt transmission according to a first embodiment of the present invention;
fig. 10 is a schematic diagram of a cell position according to a first embodiment of the present invention;
fig. 11 is a schematic view of a code spraying and scanning according to a first embodiment of the present invention;
fig. 12 is a voltage internal resistance test chart according to the first embodiment of the present invention;
fig. 13 is a schematic view of belt transmission according to the second embodiment of the present invention;
fig. 14 is a schematic diagram of a cell position according to a second embodiment of the present invention;
fig. 15 is a schematic view of code spraying and code scanning according to the second embodiment of the present invention;
fig. 16 is a voltage internal resistance test chart according to the second embodiment of the present invention.
In the figure: 1. an operation table; 2. a feeding system; 21. a motor; 22. a belt pulley; 23. a belt; 24. an electrical core slot; 3. a code spraying system; 31. an ink jet printer; 32. spraying a code gun; 33. spraying a code gun support; 4. a code scanning system; 41. a code scanning gun; 42. a code scanning gun support; 5. a voltage internal resistance test system; 51. a voltage internal resistance tester; 52. a voltage internal resistance testing mechanism; 53. a voltage internal resistance test support; 521. a cylinder; 522. a detection block; 523. a contact head; 6. a sorting system; 61. an internal resistance NG mechanism; 62. a voltage NG mechanism; 63. a code scanning NG mechanism; 64. a K value NG mechanism; 7. a software control system; 8. a side stop block; 9. a material basin; 10. a fixed mount; 11. a pneumatic slide rail; 12. a pneumatic slider; 13. a detection head; 14. and (4) pneumatic clamping.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example (b): as shown in fig. 1-16, the utility model relates to a code spraying and sorting integrated machine, which comprises an operation table 1, a feeding system 2, a code spraying system 3, a code scanning system 4, a voltage internal resistance testing system 5, a sorting system 6 and a software control system 7, wherein the feeding system 2, the code spraying system 3, the code scanning system 4, the voltage internal resistance testing system 5 and the sorting system 6 are sequentially arranged on the upper side of the operation table 1, the feeding system 2 comprises a motor 21, a belt pulley 22 and a belt 23, the motor 21 and the belt pulley 22 are both arranged on the operation table 1, the belt 23 is in transmission connection between the two belt pulleys 22, the electric core slots 24 are equidistantly distributed on the outer side of the belt 23, the rotating shaft of one belt pulley 22 is fixedly connected with the output end of the motor 21, the code spraying system 3 comprises a code spraying machine 31, a code spraying gun 32, a code spraying gun support 33, the code spraying machine 31 and the code spraying gun support, the code spraying gun 32 is fixedly connected to one end, far away from the code spraying machine 31, of the code spraying gun support 33, the code scanning system 4 comprises a code scanning gun 41 and a code scanning gun support 42, the code scanning gun support 42 is fixed to the upper side of the operating platform 1 through screws, one end of the code scanning gun support 42 is fixedly connected with the code scanning gun 41, the voltage internal resistance testing system 5 comprises a voltage internal resistance tester 51, a voltage internal resistance testing mechanism 52 and a voltage internal resistance testing support 53, the voltage internal resistance tester 51 and the voltage internal resistance testing support 53 are both fixed to the upper side of the operating platform 1 through screws, one end, far away from the voltage internal resistance tester 51, of the voltage internal resistance testing support 53 is fixedly connected with the voltage internal resistance testing mechanism 52, the voltage internal resistance testing mechanism 52 comprises an air cylinder 521 and a detection block 522, the detection block 522 is fixedly connected with the output end of the air cylinder 521, the detection block 522 is fixedly connected with two, Sweep sign indicating number NG mechanism 63, K value NG mechanism 64, internal resistance NG mechanism 61, voltage NG mechanism 62, sweep sign indicating number NG mechanism 63, K value NG mechanism 64 all includes mount 10, detect head 13, pneumatic slide rail 11, pneumatic slider 12 and pneumatic clamp 14, mount 10 screw fixation is at the 1 upside of operation panel, one side screw fixation of mount 10 has pneumatic slide rail 11, install pneumatic slider 12 on the pneumatic slide rail 11, the downside fixedly connected with of pneumatic slider 12 detects head 13 and pneumatic clamp 14, the both sides of belt 23 all are equipped with side dog 8, the equal screw fixation of side dog 8 is at 1 upside of operation panel, one side of sorting system 6 just is located 1 upside screw fixation of operation panel and has basin 9.
The code spraying gun 32, the code scanning gun 41, the voltage internal resistance testing mechanism 52, the internal resistance NG mechanism 61, the voltage NG mechanism 62, the code scanning NG mechanism 63 and the K value NG mechanism 64 are all positioned on the same straight line, the belt 23 is positioned right below the code spraying gun 32, the code scanning gun 41 and the detection block 522 and is convenient to detect, the software control system 7 is arranged on the side wall of one side of the operating platform 1, the software control system 7 is a programmable controller, the code spraying machine 31, the code scanning gun 41, the pneumatic slide rail 11, the pneumatic clamp 14 and the voltage internal resistance tester 51 are all electrically connected with the software control system 7 to realize automatic operation, the two contact heads 523 are respectively a positive contact head and a negative contact head, the detection block 522 is detachably connected with the output end of the air cylinder 521, the battery cell can be replaced aiming at different battery cells, the structure of the battery cell groove 24 is matched with the shape and the size of the battery cell, and different belts 23 aim at different battery cells.
Example one
As shown in fig. 9, the battery cell is a circular battery cell, and the code spraying gun 32 sprays a barcode or a two-dimensional code on the surface of the battery cell, where the cylindrical battery cell tab is on the opposite side.
Further, as shown in fig. 10, the electrical core with the barcode or the two-dimensional code may close the code spraying gun 32 through the software system.
Further, as shown in fig. 11, the barcode scanning gun 41 scans the barcode or the two-dimensional code on the surface of the battery cell, and the information is received by the software system.
Further, as shown in fig. 12, the information of the tested voltage and internal resistance is received by the software system.
When the battery cell is subjected to the sorting procedure, if the internal resistance of the battery cell exceeds a set value, the internal resistance NG mechanism 61 acts to grab the battery cell out of the battery cell groove 24 and place the battery cell into the internal resistance NG material basin 9; if the cell voltage is not within the set range, the voltage NG mechanism 62 acts to grab the cell out of the cell slot 24 and place the cell into the voltage NG material basin 9; if the battery core is swept and the code is wrong, the code sweeping NG mechanism 63 acts to grab the battery core out of the battery core groove 24 and place the battery core into the code sweeping NG material basin 9.
Further, the software system stores information of the tested battery cell, the K value can be calculated, if the K value exceeds the specified range, the K value NG mechanism acts 64 to grab the battery cell out of the battery cell groove 24 and place the battery cell into the K value NG material box;
finally, the qualified cells flow out of the end of the belt 23.
Example two
The same as the first embodiment, except that the belt 23 and the voltage internal resistance testing mechanism 52 are different, the battery cell is a square battery cell, and the battery cell tabs are on the same side of the battery cell.
The belt 23 is constructed as shown in fig. 13;
after the core is discharged, as shown in fig. 14;
the code spraying and code scanning are shown in fig. 15;
the voltage internal resistance test is shown in fig. 16.
Specifically, the utility model discloses during the use, motor 21 control belt pulley 22 and belt 23 rotate and stop, the electric core is put in electric core groove 24 on belt 23, in proper order through spouting the sign indicating number, sweep the sign indicating number, voltage internal resistance tests, process such as sorting, it includes ink jet numbering machine 31 to spout sign indicating number rifle 32 to spout sign indicating number rifle support 33 to spout sign indicating number system 3, when the electric core passes through this process, spout the sign indicating number to the electric core, it includes sweeps yard rifle 41, sweeps yard rifle support 42 to sweep yard system 4, when the electric core passes through this process, sweep the sign indicating number to the electric core, voltage internal resistance test system 5 includes voltage internal resistance tester 51, voltage internal resistance test mechanism 52, voltage internal resistance test support 53, when the electric core passes through this process, carry out voltage internal resistance test to the electric core, sorting system 6 includes internal resistance NG mechanism 61, voltage NG mechanism 62, sweep yard NG mechanism 63, K value NG mechanism 64, when the electric core is unqualified, will be categorised and elected, the data storage, data processing and battery cell classification processing are carried out, the belt 23 is distributed with the battery cell slots 24 at equal distances, the software control system 7 can control the motor 21 to work in a programmable manner, the output shaft of the motor 21 rotates intermittently for a constant number of turns, each battery cell slot 24 can accurately stay at the same position when being subjected to processes of code spraying, code scanning, voltage internal resistance testing, internal resistance NG, voltage NG, code scanning NG, K value NG and the like under the control of the motor 21, the battery cell slots 24 can be designed according to the shape and the size of the battery cell, the belt 23 and the belt pulley 22 corresponding to different types of battery cells can be replaced, when the belt 23 stops, the code spraying gun 32 can accurately spray the bar codes or two-dimensional codes at the central position of the surface of the battery, the battery cell slots 24 are arranged right below the code scanning gun 41, the code scanning gun 41 scans the battery cells, the software control system 7 stores or identifies code scanning information, the voltage internal resistance testing mechanism 52 carries out the, the software control system 7 stores voltage and internal resistance information, combines code scanning information to judge and classify the battery cells, two contact heads 523 of the voltage and internal resistance testing mechanism 52, which are in contact with positive and negative electrode lugs of the battery cells, are respectively a positive contact head and a negative contact head, different detection blocks 522 can be replaced to change the distance between the two contact heads 523 so as to test the voltage and the internal resistance of the battery cells with different sizes, the positive contact head and the negative contact head are designed on the same side of the battery cell as the same-side voltage and internal resistance testing mechanism 52, the positive contact head and the negative contact head are designed on the opposite side of the battery cell as the opposite-side voltage and internal resistance testing mechanism 52, when testing the battery cell with the positive and negative electrode lugs on the same side of the battery cell, the same-side voltage and internal resistance testing mechanism 52 is adopted, the battery cell groove 24 is arranged under the internal resistance NG mechanism 61, when the battery cell is judged as an internal resistance disqualification by, internal resistance NG mechanism 61 acts, snatch out the electric core from electric core groove 24 and put aside the basin 9, when electric core is judged to be voltage unqualified by software control system 7, voltage NG mechanism 62 acts, snatch out the electric core from electric core groove 24 and put aside the basin 9, when electric core is judged by software control system 7 to sweep the sign indicating number and go wrong, sweep sign indicating number NG mechanism 63 and act, snatch out the electric core from electric core groove 24 and put aside the basin 9, when electric core is judged to be K value unqualified by software system, K value NG mechanism 64 acts, snatch out the electric core from electric core groove 24 and put aside the basin 9, qualified electric core will follow the terminal outflow of belt 23.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an it selects separately all-in-one to spout a yard which characterized in that: including operation panel (1), feeding system (2), spout a yard system (3), sweep yard system (4), voltage internal resistance test system (5), sorting system (6) and software control system (7), installing in proper order at operation panel (1) upside loading system (2), spout a yard system (3), sweep yard system (4), voltage internal resistance test system (5) and sorting system (6), feeding system (2) include motor (21), belt pulley (22), belt (23), motor (21) and belt pulley (22) are all installed on operation panel (1), two the transmission is connected with belt (23) between belt pulley (22), belt (23) outside equidistance distributes and has electric core groove (24), one of them the rotation axis of belt pulley (22) and the output fixed connection of motor (21), spout a yard system (3) including ink jet numbering machine (31), Spout ink jet numbering rifle (32), spout ink jet numbering gun support (33), ink jet numbering machine (31) and the equal screw fixation of code jet numbering gun support (33) are in operation panel (1) upside, the one end fixedly connected with that spout ink jet numbering machine (31) was kept away from in code jet numbering gun support (33) spouts ink jet numbering rifle (32), sweep code system (4) including sweeping code rifle (41), sweeping code rifle support (42), sweep code rifle support (42) screw fixation at operation panel (1) upside, sweep code rifle (41) are swept to the one end fixedly connected with of code rifle support (42), voltage internal resistance test system (5) are including voltage internal resistance tester (51), voltage internal resistance test mechanism (52), voltage internal resistance test support (53), voltage internal resistance tester (51) and voltage internal resistance test support (53) all fix at operation panel (1) upside, voltage internal resistance test support (53) keep away from the one end fixedly connected with voltage test mechanism (52) of voltage internal resistance tester (51), voltage internal resistance tester (51) is in voltage internal resistance test mechanism (52), voltage internal ) The voltage internal resistance testing mechanism (52) comprises an air cylinder (521) and a detecting block (522), the detecting block (522) is fixedly connected with the output end of the air cylinder (521), the detecting block (522) is fixedly connected with two contact heads (523), the sorting system (6) comprises an internal resistance NG mechanism (61), a voltage NG mechanism (62), a code sweeping NG mechanism (63) and a K value NG mechanism (64), the internal resistance NG mechanism (61), the voltage NG mechanism (62), the code sweeping NG mechanism (63) and the K value NG mechanism (64) respectively comprise a fixing frame (10), a detecting head (13), a pneumatic sliding rail (11), a pneumatic sliding block (12) and a pneumatic clamp (14), the fixing frame (10) is fixed on the upper side of the operating platform (1) through screws, the pneumatic sliding rail (11) is fixed on one side of the fixing frame (10), and the pneumatic sliding block (12) is installed on the pneumatic sliding rail (11), the utility model discloses a sorting system, including pneumatic slider (12), downside fixedly connected with of pneumatic slider (12) detects head (13) and pneumatic clamp (14), the both sides of belt (23) all are equipped with side dog (8), the equal screw fixation of side dog (8) is in operation panel (1) upside, one side of sorting system (6) just is located operation panel (1) upside screw fixation and has basin (9).
2. The code spraying and sorting all-in-one machine is characterized in that the code spraying gun (32), the code scanning gun (41), the voltage internal resistance testing mechanism (52), the internal resistance NG mechanism (61), the voltage NG mechanism (62), the code scanning NG mechanism (63) and the K value NG mechanism (64) are all located on the same straight line, and the belt (23) is located right below the code spraying gun (32), the code scanning gun (41) and the detection block (522).
3. The code spraying and sorting all-in-one machine is characterized in that the software control system (7) is arranged on the side wall of one side of the operating platform (1), the software control system (7) is a programmable controller, and the code spraying machine (31), the code scanning gun (41), the pneumatic sliding rail (11), the pneumatic clamp (14) and the voltage internal resistance tester (51) are electrically connected with the software control system (7).
4. The code-spraying and sorting all-in-one machine is characterized in that the two contact heads (523) are a positive contact head and a negative contact head respectively, and the detection block (522) is detachably connected with the output end of the air cylinder (521).
5. The code-spraying and sorting all-in-one machine is characterized in that the structure of the battery cell groove (24) is matched with the shape and the size of a battery cell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920322038.9U CN209953296U (en) | 2019-03-14 | 2019-03-14 | Code spraying and sorting all-in-one machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920322038.9U CN209953296U (en) | 2019-03-14 | 2019-03-14 | Code spraying and sorting all-in-one machine |
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| CN209953296U true CN209953296U (en) | 2020-01-17 |
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| CN201920322038.9U Active CN209953296U (en) | 2019-03-14 | 2019-03-14 | Code spraying and sorting all-in-one machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114192443A (en) * | 2021-12-03 | 2022-03-18 | 惠州市德赛电池有限公司 | Battery code spraying and sorting integrated system and method |
-
2019
- 2019-03-14 CN CN201920322038.9U patent/CN209953296U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114192443A (en) * | 2021-12-03 | 2022-03-18 | 惠州市德赛电池有限公司 | Battery code spraying and sorting integrated system and method |
| CN114192443B (en) * | 2021-12-03 | 2023-01-17 | 惠州市德赛电池有限公司 | Battery code spraying and sorting integrated system and method |
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Address after: 405400 Zhaojia Industrial Park, Kaizhou District, Chongqing Patentee after: Chongqing Zijian Electronic Co.,Ltd. Address before: 405400 Zhaojia Industrial Park, Kaizhou District, Chongqing Patentee before: CHONGQING VDL ELECTRONICS Co.,Ltd. |
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