CN209941075U - High-speed environment-friendly tin coating machine - Google Patents
High-speed environment-friendly tin coating machine Download PDFInfo
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- CN209941075U CN209941075U CN201920606406.2U CN201920606406U CN209941075U CN 209941075 U CN209941075 U CN 209941075U CN 201920606406 U CN201920606406 U CN 201920606406U CN 209941075 U CN209941075 U CN 209941075U
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Abstract
The utility model discloses a high-speed environmental protection package tin machine. The high-speed environment-friendly tin coating machine comprises a feeding device, a guide device, a pickling device, an ultrasonic cleaning device, a high-temperature annealing and drying device, a tin furnace and a take-up device which are connected in sequence; the guiding device is provided with a first wire passing area, the pickling device is provided with a second wire passing area, the ultrasonic cleaning device is provided with a third wire passing area, the high-temperature annealing and drying device is provided with a fourth wire passing area, and the tin furnace is provided with a fifth wire passing area; the first wire passing area, the second wire passing area, the third wire passing area, the fourth wire passing area and the fifth wire passing area are located on a horizontal plane and matched to form a straight wire passing area. The utility model discloses can improve production speed, reduce cost is difficult to take place disconnected silk phenomenon, and production quality is stable, long service life, the method is simple, can reduce the advantage of the resistance that the copper line removed by a wide margin.
Description
Technical Field
The invention relates to the technical field of tin-coated wire production, in particular to a high-speed environment-friendly tin coating machine.
Background
The production speed limit of the traditional tin coating machine is generally 280 revolutions per second, but the market competition is more and more intense, the cost advantage is gradually lost, and the production efficiency must be improved to reduce the cost. Meanwhile, the national requirements for environmental protection are higher and higher, so that the environmental pollution needs to be reduced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a high-speed environment-friendly tin coating machine which has the advantages of improving the production speed, reducing the cost, being difficult to cause a wire breakage phenomenon in the production process, being stable in production quality, long in service life, simple in method and capable of greatly reducing the resistance of copper wire movement.
The technical scheme adopted by the invention is as follows:
the high-speed environment-friendly tin coating machine comprises a feeding device, a guide device, a pickling device, an ultrasonic cleaning device, a high-temperature annealing and drying device, a tin furnace and a take-up device which are connected in sequence; the guiding device is provided with a first wire passing area, the pickling device is provided with a second wire passing area, the ultrasonic cleaning device is provided with a third wire passing area, the high-temperature annealing and drying device is provided with a fourth wire passing area, and the tin furnace is provided with a fifth wire passing area; the first wire passing area, the second wire passing area, the third wire passing area, the fourth wire passing area and the fifth wire passing area are located on a horizontal plane and matched to form a straight wire passing area. The traditional tin coating machine has a plurality of turning rollers, namely a plurality of turns in the longitudinal direction, so that the resistance received by the copper wire is very large, the starting speed cannot be too fast, and otherwise, the copper wire is too thin and is easy to break.
The guide device comprises a second rack and a plurality of guide modules fixedly arranged at the upper end of the second rack; all the guide modules are distributed from one end of the second rack to the other end in an array manner; each guide module is all including fixing the guide wheel in the second frame and locating the other limit for height piece of guide wheel, the lower extreme and the second frame fixed connection of limit for height piece, and the top of guide wheel is located to the upper end of limit for height piece, and limit for height piece and guide wheel cooperation form first line region of crossing.
In order to adjust the horizontal transverse position of the whole body, the bending of the horizontal plane is avoided, so that the straight parallel crossing of the copper wires, namely the straight movement, can be realized. The guide wheel is connected with the second rack through a distance adjusting device, the distance adjusting device comprises a first fixing seat fixedly mounted at the upper end of the second rack, one end of the first fixing seat is connected with an adjusting rod inside the first fixing seat in series, the fixing bolt is connected with a first fixing seat thread structure, one end of the fixing bolt abuts against the adjusting rod, the support is fixedly mounted at the other end of the adjusting rod, a connecting rod is fixedly mounted at the upper end of the support, and rollers are hinged to the other end of the connecting rod, each roller is provided with an annular groove, the upper end of each height limiting piece is provided with a hook, the hook is arranged above the groove, and the left end and the right end of the second rack are.
The pickling device comprises a third rack, a pickling disc fixedly arranged on the third rack, a partition arranged in the pickling disc, a cleaning sponge arranged in the pickling disc and beside the partition, and a liquid separation sponge clamped on the partition; the pickling disc is internally provided with a pickling cavity, the pickling cavity is partitioned into a liquid containing cavity and a liquid storage cavity by a partition, the cleaning sponge is arranged in the liquid containing cavity, the partition is provided with two parallel and alternate flanges, a clamping groove is formed between the two flanges, and the lower end of the liquid isolating sponge is clamped at the bottom of the clamping groove; a liquid passing seam is arranged between the two flanges and the pickling disc; the upper end of the cleaning sponge is a second wire passing area, and the cleaning sponge is higher than the upper edge of the pickling disc. The pickling solution is put into the solution containing cavity and absorbed onto the cleaning sponge through siphonage. The liquid-proof cotton is used for preventing the pickling solution from rapidly entering the cleaning sponge. The liquid passing seam is used for enabling the pickling liquid in the liquid storage cavity to enter the liquid containing cavity. Acid washing, annealing and drying. Controller control ultrasonic vibrator takes place vibrations, cavitation takes place, the bubble blasting makes the pollutant on copper line surface by the sanitization, inlet wire pipe and outlet pipe are on the same straight line that is in, the bending setting has been avoided, be equipped with the overflow pipe simultaneously, the overflow pipe is with unnecessary washing liquid direction collecting tank, the liquid height is not high can reduce the resistance that the copper line passed through, the back flow is inside with the washing liquid backward flow of collecting tank to the staving, controller control water pump rotates, supply new washing liquid through the feed liquor pipe for washing the inside of pond. Further, a filter can be arranged on the water pump to filter out pollutants.
The traditional method is to place the pickling device behind the high-temperature drying device, so that the unclean condition is easy to occur, and the product quality is not high.
The ultrasonic cleaning device comprises a fourth frame, a cleaning pool fixedly arranged on the fourth frame, a plurality of ultrasonic vibrators fixedly arranged on the lower end face of the cleaning pool, an ultrasonic driving module electrically connected with all the ultrasonic vibrators, a controller electrically connected with the ultrasonic driving module, a plurality of wire inlet pipes distributed on the lower end of one side wall of the cleaning pool in an array manner, a plurality of wire outlet pipes distributed on the lower end of the other side of the cleaning pool in an array manner, a plurality of overflow pipes distributed on the lower ends of two side walls of the cleaning pool in an array manner, a liquid inlet pipe arranged on the upper end inside the cleaning pool, two liquid collecting tanks respectively arranged outside the lower ends of two sides of the cleaning pool, a barrel body, a backflow pipe with one end communicated with the liquid collecting tanks; the water pump is electrically connected with the controller; one end of the wire inlet pipe is communicated with the inside of the cleaning pool, the other end of the wire inlet pipe is arranged outside the cleaning pool and above the liquid collecting tank, one end of the wire outlet pipe is communicated with the inside of the cleaning pool, and the other end of the liquid outlet pipe is arranged outside the cleaning pool and above the liquid collecting tank; a third wire passing area is formed by extending from the other end of the wire inlet pipe to the other end of the liquid outlet pipe; the wire inlet pipe and the wire outlet pipe are positioned on the same straight horizontal plane.
In order to adjust the overall height. The fourth rack is connected with the cleaning tank through a height adjusting device, and the height adjusting device comprises a plurality of screw rods fixedly arranged at the upper end of the fourth rack, a plurality of adjusting nuts connected to the screw rods and a plurality of supporting legs which are connected in series with the screw rods and erected on the upper end surfaces of the adjusting nuts; all the supporting legs are fixedly connected with the cleaning pool, the matrix array of all the supporting legs is distributed outside the lower end of the cleaning pool, each supporting leg is provided with a through hole which is matched with a corresponding screw rod in series connection, the through holes are communicated from the upper end surface to the lower end surface of the supporting leg, and each screw rod is vertically arranged on the fourth rack; all the screw rods are parallel to each other; the controller electric connection has first heater, switch and a temperature sensor, and first heater fixed mounting washs the lower terminal surface in pond. Thereby just so inject the height of wasing the pond through the position of adjusting nut, just so avoid the copper line to turn, avoid the copper line to scrape simultaneously and break.
The high-temperature annealing drying device comprises a fifth rack, a plurality of pipe bodies fixedly arranged on the fifth rack and at least one second heater for heating the pipe bodies; the second heater is fixedly arranged on the fifth rack or the pipe body; the pipe body is internally provided with a straight line hole which extends from one end of the pipe body to the other end of the pipe body in a straight line mode, and the straight line hole forms a fourth wire passing area. The drying is directly realized while the high-temperature annealing is carried out, because both ends of the tube body are open, the tube body is linearly communicated to form a fourth wire passing area. The second heater can be directly plugged with electricity or controlled by a central processing unit.
The tin furnace comprises a sixth rack, a tin liquid pool fixedly arranged on the sixth rack and a liquid level lifting device arranged at the upper end inside the tin liquid pool; the liquid level lifting device is fixedly arranged on the tin liquid pool or fixedly arranged on the sixth rack. The traditional tin furnace needs to guide copper wires to the liquid level of tin liquid in the tin furnace through rollers, and the bent copper wires receive very large resistance, so that the production speed is not high. In order to enable the copper wire to pass through linearly, the liquid level of the tin liquid is lifted to the height before bending, so that the copper wire can be prevented from turning, and the copper wire is firstly leveled and plated.
The liquid level lifting device comprises a support frame arranged on two sides of the upper end of the tin liquid pool, an electric pump fixedly arranged on the support frame, a liquid guide groove arranged in the tin liquid pool and communicated with the electric pump, a liquid lifting pool arranged on the upper end surface of the tin liquid pool and a liquid outlet groove arranged on the upper end surface of the liquid lifting pool and communicated with the other end of the liquid guide groove; the liquid outlet groove is provided with a liquid outlet which is higher than the liquid level in the tin liquid tank. The electric pump comprises a driving motor, a transmission shaft in transmission connection with the driving motor, an impeller fixedly connected with the lower end of the transmission shaft and a cover body arranged outside the impeller; the cover body is communicated with the liquid guide groove. The fan-shaped flow channel is arranged in the liquid guide groove and gradually enlarged from the impeller of the electric pump to the liquid outlet groove. The liquid guide groove gradually inclines upwards from the impeller of the electric pump to the liquid outlet groove.
Furthermore, the invention also comprises a central processing unit which is electrically connected with the guiding device, the acid washing device, the ultrasonic cleaning device, the high-temperature annealing and drying device, the tin furnace and the wire take-up device. To achieve a high degree of automation.
The leveling method is used for the high-speed environment-friendly tin coating machine and comprises the following steps:
s1, paying out a copper wire by a paying-off device;
s2, the copper wire passes through the first wire passing area of the guiding device in a straight line;
s3, enabling the copper wire to pass through a second wire passing area of the pickling device in a straight line, and cleaning the passing copper wire for the first time by using a pickling solution on the pickling device;
s4, enabling the copper wire to pass through a third wire passing area of the ultrasonic cleaning device in a straight line manner, and enabling the ultrasonic vibrator to send ultrasonic waves to perform ultrasonic cleaning on the copper wire in the cleaning liquid;
s5, enabling the copper wire to pass through a fourth wire passing area of the high-temperature annealing and drying device in a straight line, and annealing the copper wire at high temperature and drying the copper wire at the same time;
s6, passing through a fifth wire passing area of the tin furnace in a straight line, lifting the liquid level of the tin liquid pool by the liquid level lifting device to the fifth wire passing area, and wrapping a layer of tin on the surface of the copper wire;
and S7, the wire take-up device performs wire take-up work.
Furthermore, the wire take-up device comprises a seventh rack, a plurality of groups of wire take-up modules and a processor electrically connected with all the wire take-up modules, each wire take-up module comprises a wire arranging device and a wire winding device, the wire winding device is fixedly installed on the seventh rack, and the wire arranging device is arranged above the wire winding device and fixedly connected with the seventh rack. The winding device comprises a first rotary servo motor electrically connected with the processor and an output shaft in transmission connection with the first rotary servo motor; the tail end of the output shaft is provided with a fixed nut connected with the output shaft thread structure; the winding device comprises a sliding rail fixedly mounted on the seventh rack, a second rotary servo motor which is electrically connected with the processor and fixedly mounted at the other end of the sliding rail, an output screw which is in transmission connection with the second rotary servo motor, a rotary nut which is connected onto the output screw, a sliding seat which is movably connected onto the sliding rail and is connected with the rotary nut, a connecting rod of which one end is connected with the sliding seat and the other end is arranged above the winding device, and a winding roller which is hinged at the other end of the connecting rod. That is to say, the coiling mechanism is responsible for the rolling work, only rotates during the work, and winding displacement device is through arranging the copper line in the position that needs the spiral, and continuous stretching out and withdrawal for the line bucket of rolling copper line can even winding displacement. The processor controls the second rotary servo motor to work to drive the rotary nut to extend or retract, so that the connecting rod is driven to stretch, and finally the wire arranging roller is driven to stretch, so that the wire arranging work is realized.
Further, preferably, the pay-off device can be fixedly arranged on the first lifting device, and the first lifting device is electrically connected with the central processing unit; the take-up device can be fixedly arranged on the second lifting device, and the second lifting device is electrically connected with the central processing unit. A wire barrel is arranged on the pay-off device, and a copper wire is wound on the wire barrel.
Furthermore, the upper end of the liquid lifting pool is provided with a cover, one end of the cover is hinged with the support frame, and the cover is provided with a handle.
The invention has the advantages of improving the production speed, reducing the cost, being difficult to generate the phenomenon of wire breakage in the production process, having stable production quality, long service life and simple method, and greatly reducing the resistance of the movement of the copper wire.
Drawings
FIG. 1 is a schematic view of the overall layout of the highly environmentally friendly tin coating machine of the present invention;
FIG. 2 is a schematic view of a wire barrel on a pay-off device of the highly environment-friendly tin coating machine of the invention;
FIG. 3 is a schematic view of a pay-off device of the highly environment-friendly tin coating machine of the invention;
FIG. 4 is a schematic structural diagram of a guiding device of the highly environment-friendly tin coating machine, which is an implementation principle that the transverse distance cannot be adjusted;
FIG. 5 is a schematic view of the structural principle of the pickling device of the highly environment-friendly tin-coating machine of the invention, without installing liquid-proof cotton;
FIG. 6 is a schematic top view of the structural principle of the pickling device of the highly environment-friendly tin-coating machine in the invention;
FIG. 7 is a schematic view of a part of the principle of the ultrasonic cleaning device of the highly environment-friendly tin coating machine in the invention;
FIG. 8 is a schematic partial schematic view of an ultrasonic cleaning device of the highly environment-friendly tin coating machine for illustrating the principle of the height adjusting device;
FIG. 9 is a schematic diagram of the electronic control principle of the ultrasonic cleaning device of the highly environment-friendly tin coating machine in the invention;
FIG. 10 is a schematic view of a high-temperature annealing drying device of the highly environment-friendly tin coating machine according to the present invention;
FIG. 11 is a schematic view of a tin furnace part of the highly environmentally friendly tin coating machine of the present invention;
FIG. 12 is a schematic view of a liquid level lifting device in a tin furnace of the highly environment-friendly tin coating machine of the invention;
FIG. 13 is a schematic view of a partial principle of nitrogen gas input in a tin furnace of the highly environment-friendly tin coating machine of the present invention;
FIG. 14 is a schematic view of a lid portion of a tin furnace of the highly environmentally friendly tin-coating machine of the present invention;
fig. 15 is a schematic view of a part of the guiding device of the highly environmentally friendly tin coating machine of the present invention, for illustrating the lateral adjustment principle.
Detailed Description
As shown in fig. 1 to 15, the high-speed environment-friendly tin coating machine of the invention comprises a feeding device 1, a guiding device 2, a pickling device 3, an ultrasonic cleaning device 4, a high-temperature annealing drying device 5, a tin furnace 6 and a take-up device 7 which are connected in sequence; the guiding device 2 is provided with a first wire passing area, the pickling device 3 is provided with a second wire passing area, the ultrasonic cleaning device 4 is provided with a third wire passing area, the high-temperature annealing and drying device 5 is provided with a fourth wire passing area, and the tin furnace 6 is provided with a fifth wire passing area; the first wire passing area, the second wire passing area, the third wire passing area, the fourth wire passing area and the fifth wire passing area are located on a horizontal plane and matched to form a straight wire passing area. The conventional tinning machine has a very large number of turning rolls 23, i.e. many turns in the longitudinal direction, so that the resistance received by the copper wire is very large, and therefore the starting speed cannot be too fast, otherwise the copper wire is too thin and is easy to break.
The guiding device 2 comprises a second frame 21 and a plurality of guiding modules fixedly arranged at the upper end of the second frame 21; all the guide modules are distributed from one end of the second rack 21 to the other end in an array manner; each guide module is all including fixing guide wheel 23 on second frame 21 and locating the limit for height piece 22 that guide wheel 23 is other, and the lower extreme and the second frame 21 fixed connection of limit for height piece 22, the top of guide wheel 23 is located to the upper end of limit for height piece 22, and limit for height piece 22 and guide wheel 23 cooperation form first line region of crossing.
In order to adjust the horizontal transverse position of the whole body, the bending of the horizontal plane is avoided, so that the straight parallel crossing of the copper wires, namely the straight movement, can be realized. Guide wheel 23 is connected through distance adjusting device between the second frame 21, distance adjusting device includes first fixing base 24 of fixed mounting in second frame 21 upper end, one end concatenates at the inside regulation pole 25 of first fixing base 24, 24 thread structural connection and one end withhold the fixing bolt 26 of adjusting pole 25 with first fixing base, fixed mounting is at the support 27 of adjusting the pole 25 other end, fixed mounting is at the connecting rod 28 of support 27 upper end and articulates gyro wheel 23 at the connecting rod 28 other end, each gyro wheel 23 all is equipped with the annular groove, each limit for height piece 22 upper end all is equipped with colludes, collude and locate the recess top, from the second frame 21 about both ends and collude and cooperate formation first line region about the recess. That is to say
The pickling device 3 comprises a third rack 39, a pickling disc 31 fixedly arranged on the third rack 39, a partition arranged in the pickling disc 31, a cleaning sponge 36 arranged in the pickling disc 31 and beside the partition, and a liquid separation sponge 37 clamped on the partition; the pickling disc 31 is internally provided with a pickling cavity, the pickling cavity is partitioned into a liquid containing cavity 35 and a liquid storage cavity 33 by a partition, the cleaning sponge 36 is arranged in the liquid containing cavity 35, the partition is provided with two parallel and spaced flanges 32, a clamping groove 34 is formed between the two flanges 32, and the lower end of the liquid isolating sponge 37 is clamped at the bottom of the clamping groove 34; a liquid passing seam 38 is arranged between the two flanges 32 and the pickling disc 31; the upper end of the cleaning sponge 36 is a second wire passing area, and the cleaning sponge 36 is higher than the upper edge of the pickling disc 31. The pickling solution is sucked onto the cleaning sponge by siphoning by putting the pickling solution into the solution containing chamber 35. The purpose of the liquid-proof cotton is to prevent the quick entry of the pickling solution onto the cleaning sponge 36. The liquid passing slit 38 is used for the pickling liquid in the liquid storage cavity 33 to enter the liquid containing cavity 35. Acid washing, annealing and drying. Controller control ultrasonic vibrator 410 takes place vibrations, cavitation takes place, the bubble blasting makes the pollutant on copper line surface by the sanitization, inlet wire pipe 46 and outlet wire pipe 461 are on the same straight line, the crooked setting has been avoided, be equipped with overflow pipe 47 simultaneously, overflow pipe 47 is with unnecessary washing liquid direction collecting tank 48, the liquid height is not high can reduce the resistance that the copper line passed through, the back flow 49 is inside with the washing liquid backward flow of collecting tank 48 to staving 44, controller control water pump 45 rotates, give the inside new washing liquid of replenishment of washing pond 43 through feed liquor pipe 462. Further, a filter may be installed on the water pump 45 to filter out contaminants.
The traditional method is to place the pickling device 3 behind a high-temperature drying device, so that the unclean condition is easy to occur, and the product quality is not high.
The ultrasonic cleaning device 4 comprises a fourth frame 41, a cleaning pool 43 fixedly arranged on the fourth frame 41, a plurality of ultrasonic vibrators 410 fixedly arranged on the lower end surface of the cleaning pool 43, an ultrasonic driving module electrically connected with all the ultrasonic vibrators 410, a controller electrically connected with the ultrasonic driving module, a plurality of wire inlet pipes 46 distributed on the lower end of one side wall of the cleaning pool 43 in an array manner, a plurality of wire outlet pipes 461 distributed on the lower end of the other side wall of the cleaning pool 43 in an array manner, a plurality of overflow pipes 47 distributed on the lower end of two side walls of the cleaning pool 43 in an array manner, a liquid inlet pipe 462 arranged on the upper end inside the cleaning pool 43, two outer liquid collecting tanks 48 respectively arranged on the lower ends of two sides of the cleaning pool 43, a barrel body 44, a backflow pipe 49 with one end communicated with the liquid collecting tank 48 and the; the water pump 45 is electrically connected with the controller; one end of the wire inlet pipe 46 is communicated with the inside of the cleaning pool 43, the other end of the wire inlet pipe 46 is arranged outside the cleaning pool 43 and above the liquid collecting tank 48, one end of the wire outlet pipe 461 is communicated with the inside of the cleaning pool 43, and the other end of the liquid outlet pipe is arranged outside the cleaning pool 43 and above the liquid collecting tank 48; a third wire passing area is formed by extending from the other end of the wire inlet pipe 46 to the other end of the liquid outlet pipe; the inlet pipe 46 and the outlet pipe 461 are located on the same straight horizontal plane.
In order to adjust the overall height. The fourth frame 41 is connected with the cleaning tank 43 through a height adjusting device 42, and the height adjusting device 42 comprises a plurality of screws 421 fixedly installed at the upper end of the fourth frame 41, a plurality of adjusting nuts 422 connected to the screws 421, and a plurality of supporting legs 423 connected in series with the screws 421 and erected on the upper end faces of the adjusting nuts 422; all the supporting legs 423 are fixedly connected with the cleaning tank 43, the matrix array of all the supporting legs 423 is distributed outside the lower end of the cleaning tank 43, each supporting leg 423 is provided with a through hole which is matched with the corresponding screw 421 to be connected in series, the through hole is communicated from the upper end surface to the lower end surface of the supporting leg 423, and each screw 421 is vertically arranged on the fourth frame 41; all the screws 421 are parallel to each other; the controller is electrically connected with a first heater 411, a switch and a first temperature sensor, and the first heater 411 is fixedly installed on the lower end surface of the cleaning pool 43. I.e. by adjusting the position of the nut 422 to define the height of the washing tank 43, so that the copper wire is prevented from turning and the copper wire is prevented from being scraped off.
The high-temperature annealing drying device 5 comprises a fifth rack 51, a plurality of pipe bodies 52 fixedly arranged on the fifth rack 51 and at least one second heater 53 for heating the pipe bodies 52; the second heater 53 is fixedly installed on the fifth frame 51 or the pipe 52; the tube 52 is provided with a linear hole extending linearly from one end of the tube 52 to the other end of the tube 52, and the linear hole forms a fourth wire passing area. The drying is directly realized while the high-temperature annealing is performed, because both ends of the tube body 52 are open, the tube body 52 is linearly penetrated to form a fourth wire passing area. The second heater 53 can be directly plugged for power or controlled by a central processing unit.
The tin furnace 6 comprises a sixth frame 61, a tin liquor pool 62 fixedly arranged on the sixth frame 61 and a liquid level lifting device 63 arranged at the upper end in the tin liquor pool 62; the liquid level lifting device 63 is fixedly arranged on the tin liquid pool 62 or the sixth frame 61. The traditional tin furnace 6 needs to guide copper wires to the liquid level of tin liquid in the tin furnace 6 through the rollers 23, and the bent copper wires receive very large resistance, so the production speed is not high. In order to enable the copper wire to pass through linearly, the liquid level of the tin liquid is lifted to the height before bending, so that the copper wire can be prevented from turning, and the copper wire is firstly leveled and plated.
The liquid level lifting device 63 comprises a support frame 64 erected on two sides of the upper end of the tin liquid pool 62, an electric pump fixedly arranged on the support frame 64, a liquid guide groove 635 arranged inside the tin liquid pool 62 and communicated with the electric pump, a liquid lifting pool arranged on the upper end face of the tin liquid pool 62, and a liquid outlet groove 636 arranged on the upper end face of the liquid lifting pool 65 and communicated with the other end of the liquid guide groove 635; the liquid outlet groove 636 is provided with a liquid outlet which is higher than the liquid level in the tin liquid pool 62. The electric pump comprises a driving motor 631, a transmission shaft 632 in transmission connection with the driving motor 631, an impeller 633 fixedly connected with the lower end of the transmission shaft 632 and a cover 634 arranged outside the impeller 633; the cover 634 is vertically through, and the cover 634 is communicated with the liquid guide groove 635. A fan-shaped flow channel is arranged in the liquid guide groove 635 and gradually enlarges from the impeller 633 of the electric pump to the liquid outlet groove 636. Liquid guide groove 635 gradually inclines upwards from impeller 633 of electric pump to liquid outlet groove 636.
Further, ceramic cards 637 are symmetrically installed on both sides of the liquid raising tank 65, and a concave groove matched with the ceramic cards is formed in the liquid raising tank. The ceramic card is equipped with the opening from upper end intermediate position down, and the cooperation copper line passes through.
Furthermore, at least one nitrogen gas pipe 638 is installed on the supporting frame 64, one end of the nitrogen gas pipe 638 is arranged in the tin furnace, the other end of the nitrogen gas pipe 638 is communicated with a nitrogen gas tank 6310, and a valve 6311 is installed between the nitrogen gas pipe 638 and the nitrogen gas tank. The nitrogen is mainly used for playing a gas protection role and further oxidizing the tin liquid. So that the whole tin furnace is cleaner.
Furthermore, the invention also comprises a central processing unit which is electrically connected with the guiding device 2, the pickling device 3, the ultrasonic cleaning device 4, the high-temperature annealing and drying device 5, the tin furnace 6 and the wire take-up device 7. To achieve a high degree of automation.
The leveling method is used for the high-speed environment-friendly tin coating machine and comprises the following steps:
s1, paying out a copper wire by a paying-off device;
s2, the copper wire passes through the first wire passing area of the guide device 2 in a straight line;
s3, enabling the copper wire to pass through a second wire passing area of the pickling device 3 in a straight line, and washing the passing copper wire for the first time by using a pickling solution on the pickling device 3;
s4, enabling the copper wire to pass through a third wire passing area of the ultrasonic cleaning device 4 in a straight line, and enabling the ultrasonic vibrator 410 to send ultrasonic waves to perform ultrasonic cleaning on the copper wire in the cleaning liquid;
s5, enabling the copper wire to pass through a fourth wire passing area of the high-temperature annealing and drying device 5 in a straight line, and annealing the copper wire at high temperature and drying the copper wire at the same time;
s6, the liquid level of the molten tin pool 62 passes through a fifth wire passing area of the tin furnace 6 in a straight line, the liquid level is lifted by the liquid level lifting device 63 to the fifth wire passing area, and the surface of the copper wire is wrapped with a layer of tin;
and S7, the wire take-up device 7 performs wire take-up work.
Further, the wire rewinding device 7 comprises a seventh rack, a plurality of groups of wire rewinding modules and a processor electrically connected with all the wire rewinding modules, each wire rewinding module comprises a wire arranging device and a wire winding device, the wire winding device is fixedly mounted on the seventh rack, and the wire arranging device is arranged above the wire winding device and fixedly connected with the seventh rack. The winding device comprises a first rotary servo motor electrically connected with the processor and an output shaft in transmission connection with the first rotary servo motor; the tail end of the output shaft is provided with a fixed nut connected with the output shaft thread structure; the wire arranging device comprises a sliding rail fixedly mounted on the seventh rack, a second rotary servo motor electrically connected with the processor and fixedly mounted at the other end of the sliding rail, an output screw 421 in transmission connection with the second rotary servo motor, a rotary nut connected to the output screw 421, a sliding seat movably connected to the sliding rail and connected with the rotary nut, a connecting rod 28 with one end connected with the sliding seat and the other end arranged above the wire coiling device, and a wire arranging roller 23 hinged to the other end of the connecting rod 28. That is to say, the coiling mechanism is responsible for the rolling work, only rotates during the work, and winding displacement device is through arranging the copper line in the position that needs the spiral, and continuous stretching out and withdrawal for the line bucket of rolling copper line can even winding displacement. The processor controls the second rotary servo motor to work to drive the rotary nut to extend or retract, so as to drive the connecting rod 28 to stretch and finally drive the wire arranging roller 23 to stretch and realize wire arranging work.
Further, preferably, the pay-off device can be fixedly arranged on the first lifting device, and the first lifting device is electrically connected with the central processing unit; the take-up device 7 can be fixedly arranged on the second lifting device, and the second lifting device is electrically connected with the central processing unit. A wire barrel is arranged on the pay-off device, and a copper wire is wound on the wire barrel.
Furthermore, the upper end of the liquid lifting pool is provided with a cover, one end of the cover is hinged with the support frame 64, and the cover is provided with a handle.
The invention has the advantages of improving the production speed, reducing the cost, being difficult to generate the phenomenon of wire breakage in the production process, having stable production quality, long service life and simple method, and greatly reducing the resistance of the movement of the copper wire.
Claims (9)
1. The high-speed environment-friendly tin coating machine is characterized by comprising a feeding device, a guiding device, a pickling device, an ultrasonic cleaning device, a high-temperature annealing and drying device, a tin furnace and a take-up device which are connected in sequence; the guiding device is provided with a first wire passing area, the pickling device is provided with a second wire passing area, the ultrasonic cleaning device is provided with a third wire passing area, the high-temperature annealing and drying device is provided with a fourth wire passing area, and the tin furnace is provided with a fifth wire passing area; the first wire passing area, the second wire passing area, the third wire passing area, the fourth wire passing area and the fifth wire passing area are located on a horizontal plane and matched to form a straight wire passing area.
2. The high-speed environment-friendly tin coating machine according to claim 1, characterized in that: the guide device comprises a second rack and a plurality of guide modules fixedly arranged at the upper end of the second rack; all the guide modules are distributed from one end of the second rack to the other end in an array manner; each guide module is all including fixing the guide wheel in the second frame and locating the other limit for height piece of guide wheel, the lower extreme and the second frame fixed connection of limit for height piece, and the top of guide wheel is located to the upper end of limit for height piece, and limit for height piece and guide wheel cooperation form first line region of crossing.
3. The high-speed environment-friendly tin coating machine according to claim 2, characterized in that: the guide wheel is connected with the second rack through a distance adjusting device, the distance adjusting device comprises a first fixing seat fixedly mounted at the upper end of the second rack, one end of the first fixing seat is connected with an adjusting rod inside the first fixing seat in series, the fixing bolt is connected with a first fixing seat thread structure, one end of the fixing bolt abuts against the adjusting rod, the support is fixedly mounted at the other end of the adjusting rod, a connecting rod is fixedly mounted at the upper end of the support, and rollers are hinged to the other end of the connecting rod, each roller is provided with an annular groove, the upper end of each height limiting piece is provided with a hook, the hook is arranged above the groove, and the left end and the right end of the second rack are.
4. The high-speed environment-friendly tin coating machine according to claim 1, characterized in that: the pickling device comprises a third rack, a pickling disc fixedly arranged on the third rack, a partition arranged in the pickling disc, a cleaning sponge arranged in the pickling disc and beside the partition, and a liquid separation sponge clamped on the partition; the pickling disc is internally provided with a pickling cavity, the pickling cavity is partitioned into a liquid containing cavity and a liquid storage cavity by a partition, the cleaning sponge is arranged in the liquid containing cavity, the partition is provided with two parallel and alternate flanges, a clamping groove is formed between the two flanges, and the lower end of the liquid isolating sponge is clamped at the bottom of the clamping groove; a liquid passing seam is arranged between the two flanges and the pickling disc; the upper end of the cleaning sponge is a second wire passing area, and the cleaning sponge is higher than the upper edge of the pickling disc.
5. The high-speed environment-friendly tin coating machine according to claim 1, characterized in that: the ultrasonic cleaning device comprises a fourth frame, a cleaning pool fixedly arranged on the fourth frame, a plurality of ultrasonic vibrators fixedly arranged on the lower end face of the cleaning pool, an ultrasonic driving module electrically connected with all the ultrasonic vibrators, a controller electrically connected with the ultrasonic driving module, a plurality of wire inlet pipes distributed on the lower end of one side wall of the cleaning pool in an array manner, a plurality of wire outlet pipes distributed on the lower end of the other side of the cleaning pool in an array manner, a plurality of overflow pipes distributed on the lower ends of two side walls of the cleaning pool in an array manner, a liquid inlet pipe arranged on the upper end inside the cleaning pool, two liquid collecting tanks respectively arranged outside the lower ends of two sides of the cleaning pool, a barrel body, a backflow pipe with one end communicated with the liquid collecting tanks; the water pump is electrically connected with the controller; one end of the wire inlet pipe is communicated with the inside of the cleaning pool, the other end of the wire inlet pipe is arranged outside the cleaning pool and above the liquid collecting tank, one end of the wire outlet pipe is communicated with the inside of the cleaning pool, and the other end of the liquid outlet pipe is arranged outside the cleaning pool and above the liquid collecting tank; a third wire passing area is formed by extending from the other end of the wire inlet pipe to the other end of the liquid outlet pipe; the wire inlet pipe and the wire outlet pipe are positioned on the same straight horizontal plane.
6. The high-speed environment-friendly tin coating machine according to claim 5, characterized in that: the fourth rack is connected with the cleaning tank through a height adjusting device, and the height adjusting device comprises a plurality of screw rods fixedly arranged at the upper end of the fourth rack, a plurality of adjusting nuts connected to the screw rods and a plurality of supporting legs which are connected in series with the screw rods and erected on the upper end surfaces of the adjusting nuts; all the supporting legs are fixedly connected with the cleaning pool, the matrix array of all the supporting legs is distributed outside the lower end of the cleaning pool, each supporting leg is provided with a through hole which is matched with a corresponding screw rod in series connection, the through holes are communicated from the upper end surface to the lower end surface of the supporting leg, and each screw rod is vertically arranged on the fourth rack; all the screw rods are parallel to each other; the controller electric connection has first heater, switch and a temperature sensor, and first heater fixed mounting washs the lower terminal surface in pond.
7. The high-speed environment-friendly tin coating machine according to claim 1, characterized in that: the high-temperature annealing drying device comprises a fifth rack, a plurality of pipe bodies fixedly arranged on the fifth rack and at least one second heater for heating the pipe bodies; the second heater is fixedly arranged on the fifth rack or the pipe body; the pipe body is internally provided with a straight line hole which extends from one end of the pipe body to the other end of the pipe body in a straight line mode, and the straight line hole forms a fourth wire passing area.
8. The high-speed environment-friendly tin coating machine according to claim 1, characterized in that: the tin furnace comprises a sixth rack, a tin liquid pool fixedly arranged on the sixth rack and a liquid level lifting device arranged at the upper end inside the tin liquid pool; the liquid level lifting device is fixedly arranged on the tin liquid pool or fixedly arranged on the sixth rack.
9. The high-speed environment-friendly tin coating machine according to claim 8, characterized in that: the liquid level lifting device comprises a support frame arranged on two sides of the upper end of the tin liquid pool, an electric pump fixedly arranged on the support frame, a liquid guide groove arranged in the tin liquid pool and communicated with the electric pump, a liquid lifting pool arranged on the upper end surface of the tin liquid pool and a liquid outlet groove arranged on the upper end surface of the liquid lifting pool and communicated with the other end of the liquid guide groove; the liquid outlet groove is provided with a liquid outlet which is higher than the liquid level in the tin liquid tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920606406.2U CN209941075U (en) | 2019-04-29 | 2019-04-29 | High-speed environment-friendly tin coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920606406.2U CN209941075U (en) | 2019-04-29 | 2019-04-29 | High-speed environment-friendly tin coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209941075U true CN209941075U (en) | 2020-01-14 |
Family
ID=69130586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920606406.2U Expired - Fee Related CN209941075U (en) | 2019-04-29 | 2019-04-29 | High-speed environment-friendly tin coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209941075U (en) |
-
2019
- 2019-04-29 CN CN201920606406.2U patent/CN209941075U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Xu Licun Inventor after: Du Shubin Inventor after: Zhang Jianyong Inventor before: Xu Cunli Inventor before: Du Shubin Inventor before: Zhang Jianyong |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200114 |