CN114318355B - Steel cord pickling device and cleaning method thereof - Google Patents
Steel cord pickling device and cleaning method thereof Download PDFInfo
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- CN114318355B CN114318355B CN202111373484.0A CN202111373484A CN114318355B CN 114318355 B CN114318355 B CN 114318355B CN 202111373484 A CN202111373484 A CN 202111373484A CN 114318355 B CN114318355 B CN 114318355B
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- 238000005554 pickling Methods 0.000 title claims abstract description 80
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 64
- 239000010959 steel Substances 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004140 cleaning Methods 0.000 title abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 135
- 238000003860 storage Methods 0.000 claims abstract description 54
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 72
- 238000004821 distillation Methods 0.000 claims description 23
- 238000009833 condensation Methods 0.000 claims description 17
- 230000005494 condensation Effects 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 4
- 230000008020 evaporation Effects 0.000 claims description 4
- 239000000284 extract Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims 1
- 239000002253 acid Substances 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000011049 filling Methods 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a steel cord acid cleaning device and a cleaning method thereof, and relates to the technical field of steel cord acid cleaning. Including the base, the top of base is fixed with four support columns, the one end of four support columns is fixed with control mechanism, the top of base is fixed with the storage water tank, one side external surface fixed intercommunication of storage water tank has control pipeline, the fixed intercommunication of the play water end of control pipeline has pickling mechanism, one side external surface fixed intercommunication of pickling mechanism has circulating line, the fixed intercommunication of play water end of circulating line has separating mechanism, one side external surface fixed intercommunication of separating mechanism has third connecting pipeline, the fixed intercommunication of play water end of third connecting pipeline has feeding mechanism, the fixed intercommunication of bottom surface of feeding mechanism has the second connecting pipeline, one side external surface fixed intercommunication of storage water tank has first connecting pipeline for improve the resource utilization in the pickling process of steel cord, reduce the cost of the pickling process of steel cord.
Description
Technical Field
The invention relates to the technical field of steel cord acid cleaning, in particular to a steel cord acid cleaning device and a cleaning method thereof.
Background
The steel cord is a thin specification strand or rope made of high-quality high-carbon steel, the surface of which is plated with brass and has special purposes. The method for removing oxide skin and rust on the surface of the steel cord by utilizing the acid solution is called pickling, but the traditional pickling method of the steel cord has the following defects:
in the existing process of pickling the steel cord by using sulfuric acid, a worker prepares a sulfuric acid solution with a certain concentration, then places the steel cord in the sulfuric acid solution for soaking, after the steel cord is soaked, the worker takes out the steel cord again, extracts and collects the sulfuric acid solution, and after the steel cord and the sulfuric acid solution are treated, the worker uses clear water to wash and clean the container again, so that the utilization rate of the sulfuric acid solution and the water is not high, and the pickling cost of the steel cord is high.
Disclosure of Invention
The invention aims to provide a steel cord acid cleaning device and a cleaning method thereof, which are used for solving the problem of high acid cleaning cost caused by low resource utilization rate in the acid cleaning process of the existing steel cord.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a steel cord pickling device and cleaning method thereof, includes the base, four support columns are fixed with at the top of base, four the one end of support column is fixed with control mechanism, the top of base is fixed with the storage water tank, one side surface fixed intercommunication of storage water tank has control pipeline, the play water end fixed intercommunication of control pipeline has pickling mechanism, and the bottom surface of pickling mechanism and the top surface fixed connection of base, one side surface fixed intercommunication of pickling mechanism has circulating line, the play water end fixed intercommunication of circulating line has separating mechanism, one side surface fixed intercommunication of separating mechanism has the third connecting pipeline, the play water end fixed intercommunication of third connecting pipeline has feeding mechanism, feeding mechanism's bottom surface fixed intercommunication has the second connecting pipeline, and the play water end of second connecting pipeline runs through control mechanism's one side interior surface wall and extends to control mechanism's inside, one side surface fixed intercommunication of storage water tank has first connecting pipeline, and the play water end of first connecting pipeline runs through control mechanism's one side interior surface wall and extends to control mechanism's inside.
Preferably, the control mechanism comprises a control bin, a fixed seat is fixed on an inner surface wall of one side of the control bin, a motor is fixed on an outer surface of one side of the fixed seat, an arc-shaped block is fixed at the output end of the motor, a water storage pipeline is fixed on an outer surface of one side of the arc-shaped block, one end of the water storage pipeline is connected with a spray head in a threaded manner, one side of the water storage pipeline is fixedly communicated with a first hose, the water inlet end of the first hose is fixedly communicated with the water outlet end of the first connecting pipeline through a flange plate, a storage pipeline is fixed on one side of the arc-shaped block, a guide post is fixed at one end of the storage pipeline, a second hose is fixedly communicated with one side of the storage pipeline, and the water inlet end of the second hose is fixedly communicated with the water outlet end of the second connecting pipeline through the flange plate.
Preferably, the pickling mechanism comprises a pickling tank, sliding rods are fixed on the inner surface walls of two sides of the pickling tank, two outer surface sliding connection with a filtering drawer are arranged on one side of the sliding rods, sliding grooves are formed in the inner surface walls of two sides of the filtering drawer, four sliding grooves are equally divided into two groups, and a first filter screen and a second filter screen are respectively connected with one outer surface of each sliding groove in a sliding manner.
Preferably, the separation mechanism comprises a distillation box, heat conducting plates are fixed on the inner surface walls of the two sides of the distillation box along the horizontal direction, a heater is slidably connected to the bottom surface of the heat conducting plates, the bottom surface of the heater is fixedly connected with the inner bottom surface of the distillation box, a diversion pipeline is fixed on the inner surface wall of one side of the distillation box, a condensation groove is formed in the outer surface wall of one side of the diversion pipeline, and a water outlet end of the diversion pipeline penetrates through the outer surface of one side of the distillation box and is fixedly communicated with a condensation pipeline which is matched with the water storage tank.
Preferably, the feeding mechanism comprises a feeding bin, a movable cover is hinged to an outer surface wall of one side of the feeding bin, two grooves are formed in an outer surface of one side of the movable cover, sliding blocks are fixed to inner surface walls of one side of the grooves, steel wire ropes are fixed to outer surfaces of one side of the sliding blocks, a guide plate is fixed to one end of each steel wire rope, a fixing block is fixed to an outer surface of one side of each guide plate, and the outer surface of one side of each fixing block is in sliding connection with the inner surface wall of one side of the feeding bin.
Preferably, springs are fixed on the outer surfaces of one sides of the two sliding blocks, and one ends, far away from the sliding blocks, of the two springs are fixedly connected with one inner surface wall of one side of each groove respectively.
Preferably, a PH instrument is fixed on the outer surface of one side of the feeding bin, and the PH instrument is electrically connected with an external power supply.
Preferably, a second water pump is fixedly communicated with the outer surface of one side of the circulating pipeline, a base is fixed on the bottom surface of the second water pump, the bottom surface of the base is fixedly connected with the top surface of the control mechanism, a first water pump is fixedly communicated with the outer surface of one side of the first connecting pipeline, and the bottom surface of the first water pump is fixedly connected with the top surface of the control mechanism
Preferably, the steel cord acid cleaning device comprises the following usage method:
s1, after a first filter screen and a second filter screen are installed through a pickling tank, placing steel cords on the first filter screen, filling clean water in a water storage tank, opening a valve to enable quantitative clean water to slowly flow into the pickling tank, opening a movable cover, moving a sliding block by moving the movable cover, moving a steel wire rope by moving the sliding block, moving a steel wire rope by moving the steel wire rope, moving a guide plate along a fixed block in a directional manner, pouring sulfuric acid solution along the guide plate into a feeding bin after the movable cover is completely opened, enabling the sulfuric acid solution to enter a second hose along a second connecting pipeline when the sulfuric acid solution enters the bottom of the feeding bin, enabling the sulfuric acid solution to enter a storage pipeline through the second hose, enabling the sulfuric acid solution to enter the pickling tank through a guide column after the sulfuric acid solution enters the storage pipeline, and enabling the quantitative clean water to be fused in the pickling tank to be configured into pickling solution to soak and pickle the steel cords;
s2, after the steel cord is pickled, a second water pump is used for pumping pickling solution into a distillation box, a heater is started to heat at the same time, clear water is evaporated and sublimated under high-heat evaporation, sublimated water vapor enters a condensation pipeline through a condensation groove after contacting a diversion pipeline, then the evaporated clear water is changed into water drops to enter a water storage tank under the guidance of the condensation pipeline, and a valve is opened to enable sulfuric acid solution to enter a feeding bin, so that the sulfuric acid solution is recycled;
s3, after the second water pump pumps pickling solution into the distillation box, the steel cord, the first filter screen and the second filter screen are taken out, then the motor is started, the motor rotates to drive the arc-shaped block to rotate, the spray head is aligned with the pickling box, after the position of the spray head is adjusted, the first water pump is started, the first water pump is used for sucking clean water, the clean water enters the first hose through the first connecting pipeline, then the clean water enters the water storage pipeline through the first hose, and after the clean water enters the water storage pipeline, the pickling box is flushed through the spray head.
Advantageous effects
The invention provides a spring heat treatment frame and a using method thereof. Compared with the prior art, the method has the following beneficial effects:
1. when the pickling mechanism is installed, a valve is opened to enable quantitative clean water to slowly flow into a pickling tank, a movable cover is opened, a guide plate is pulled by a sliding block and a steel wire rope to directionally move along a fixed block by moving the movable cover, after the movable cover is completely opened, sulfuric acid solution is poured into a feeding bin along the guide plate, sulfuric acid solution entering the feeding bin enters a storage pipeline along a second connecting pipeline and a second hose, then the sulfuric acid solution enters the pickling tank through a guide column, sulfuric acid solution entering the pickling tank and quantitative clean water are fused to be configured into pickling solution to soak and pickle steel cords, after pickling is completed, the steel cords, a first filter screen and a second filter screen are taken out, a motor is started, and the motor is rotated to drive an arc-shaped block to rotate, so that a spray head is aligned with the pickling tank to flush the pickling tank, and the steel cords are washed.
2. When the first steel cord is washed, the second water pump is used for extracting the pickling solution, the pickling solution enters the distillation box, the heater is started to heat at the same time, clear water is evaporated and sublimated under high-heat evaporation, sublimated water vapor contacts with the guide pipeline and then enters the condensing pipeline through the condensing tank, then the evaporated clear water is changed into water drops to enter the water storage tank under the guide of the condensing pipeline, the valve is opened to enable sulfuric acid solution to enter the charging box, the PH value displayed by the PH meter is observed, the sulfuric acid solution is conveniently added, the PH value in the charging box is enabled to reach a standard state, raw material usage is reduced in the process of carrying out pickling work on the next steel cord, the resource utilization rate in the pickling process of the steel cord is improved, and the manufacturing cost of the pickling process of the steel cord is reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the control mechanism according to the present invention;
FIG. 3 is a schematic diagram of the internal structure of the pickling mechanism according to the present invention;
FIG. 4 is a schematic view of the internal structure of the separating mechanism of the present invention;
fig. 5 is a schematic diagram of the internal structure of the feeding mechanism of the present invention.
In the figure: 1. a base; 2. a water storage tank; 3. a control pipe; 4. a pickling mechanism; 5. a support column; 6. a control mechanism; 7. a circulation pipe; 8. a separation mechanism; 9. a feeding mechanism; 20. a first connecting pipe; 21. a first water pump; 40. a pickling tank; 41. a slide bar; 42. a filter drawer; 43. a chute; 44. a first filter screen; 45. a second filter screen; 60. a control bin; 61. a fixing seat; 62. a motor; 63. an arc-shaped block; 64. a water storage pipeline; 65. a spray head; 66. a first hose; 67. a storage pipeline; 68. a flow guiding column; 69. a second hose; 70. a second water pump; 71. a base; 80. a distillation box; 81. a condensing duct; 82. a diversion pipeline; 83. a condensing tank; 84. a heat conductive plate; 85. a heater; 90. a feeding bin; 91. a PH meter; 92. a movable cover; 93. a wire rope; 94. a deflector; 95. a fixed block; 96. a second connecting pipe; 97. a third connecting pipe; 920. a groove; 921. a spring; 922. a sliding block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the present invention provides a technical solution: the utility model provides a steel cord pickling device and cleaning method thereof, which comprises a base 1, four support columns 5 are fixed with at the top of base 1, the one end of four support columns 5 is fixed with control mechanism 6, the top of base 1 is fixed with storage water tank 2, the one side surface fixed intercommunication of storage water tank 2 has control pipeline 3, the water outlet end fixed intercommunication of control pipeline 3 has pickling mechanism 4, and the bottom surface of pickling mechanism 4 and the top surface fixed connection of base 1, one side surface fixed intercommunication of pickling mechanism 4 has circulation pipeline 7, the water outlet end fixed intercommunication of circulation pipeline 7 has separating mechanism 8, one side surface fixed intercommunication of circulation pipeline 7 has second water pump 70, the bottom surface fixed with of second water pump 70 has base 71, and the bottom surface of base 71 and the top surface fixed connection of control mechanism 6, the one side surface fixed connection of separating mechanism 8 has third connecting pipeline 97, the water outlet end fixed intercommunication of third connecting pipeline 97 has feeding mechanism 9, the bottom surface fixed intercommunication of feeding mechanism 9 has second connecting pipeline 96, and the water outlet end of second connecting pipeline 96 runs through the one side surface wall of control mechanism 6 and extends to the inside of control mechanism 6, one side surface fixed with the surface of connecting pipe 20, one side surface of the inside of control mechanism 6 is fixed with the first connecting pipe 20 and the first connecting pipe 20 connected to the inside the first connecting pipe 6, the inside the surface of the control mechanism is fixed with the first connecting pipe 20.
Referring to fig. 2, the control mechanism 6 includes a control cabin 60, a fixed seat 61 is fixed on an inner surface of one side of the control cabin 60, a motor 62 is fixed on an outer surface of one side of the fixed seat 61, an arc block 63 is fixed at an output end of the motor 62, a water storage pipeline 64 is fixed on an outer surface of one side of the arc block 63, one end of the water storage pipeline 64 is connected with a spray head 65 through threads, one outer surface of one side of the water storage pipeline 64 is fixedly communicated with a first hose 66, a water inlet end of the first hose 66 is fixedly communicated with a water outlet end of the first connecting pipeline 20 through a flange, a storage pipeline 67 is fixed on an outer surface of one side of the arc block 63, a guide post 68 is fixed at one end of the storage pipeline 67, a second hose 69 is fixedly communicated with one outer surface of the storage pipeline 67, and a water inlet end of the second hose 69 is fixedly communicated with a water outlet end of the second connecting pipeline 96 through a flange.
Referring to fig. 3, the pickling mechanism 4 includes a pickling tank 40, sliding rods 41 are fixed on inner surfaces of two sides of the pickling tank 40, a filtering drawer 42 is slidably connected to an outer surface of one side of each sliding rod 41, sliding grooves 43 are formed in inner surfaces of two sides of the filtering drawer 42, four sliding grooves 43 are equally divided into two groups, and a first filter screen 44 and a second filter screen 45 are slidably connected to an outer surface of one side of each sliding groove 43.
Referring to fig. 4, the separation mechanism 8 includes a distillation box 80, heat conducting plates 84 are fixed on inner surface walls of two sides of the distillation box 80 along a horizontal direction, a heater 85 is slidably connected to a bottom surface of the heat conducting plates 84, the bottom surface of the heater 85 is fixedly connected to an inner bottom surface of the distillation box 80, a diversion pipeline 82 is fixed on an inner surface wall of one side of the distillation box 80, a condensation groove 83 is formed on an outer surface wall of one side of the diversion pipeline 82, a water outlet end of the diversion pipeline 82 penetrates through an outer surface of one side of the distillation box 80 and is fixedly communicated with a condensation pipeline 81, and the condensation pipeline 81 is matched with the water storage tank 2.
Referring to fig. 5, the feeding mechanism 9 includes a feeding bin 90, a movable cover 92 is hinged to an outer surface wall of one side of the feeding bin 90, two grooves 920 are provided on an outer surface of one side of the movable cover 92, sliding blocks 922 are fixed to inner surface walls of one side of the two grooves 920, steel wire ropes 93 are fixed to inner surface walls of one side of the two sliding blocks 922, a guide plate 94 is fixed to one end of the two steel wire ropes 93, a fixing block 95 is fixed to one outer surface of one side of the guide plate 94, one outer surface of the fixing block 95 is slidably connected with an inner surface wall of one side of the feeding bin 90, springs 921 are fixed to one outer surface of one side of the two sliding blocks 922, one ends of the two springs 921, far from the sliding blocks 922, are fixedly connected with inner surface walls of one side of the two grooves 920, one ends of the two springs 921, far from the sliding blocks 922, are fixedly connected with an outer surface wall of one side of the two grooves 920, respectively, a PH meter 91 is fixed to one outer surface of the feeding bin 90, and the PH meter 91 is electrically connected with an external power supply.
The steel cord acid cleaning device comprises the following using method:
s1, after the first filter screen 44 and the second filter screen 45 are installed through the pickling tank 40, placing steel cords on the first filter screen 44, filling clean water in the water storage tank 2, opening a valve to enable a certain amount of clean water to slowly flow into the pickling tank 40, simultaneously opening a movable cover 92, moving a pulling sliding block 922, moving the sliding block 922, pulling a steel wire rope 93 to move, moving the steel wire rope 93 to pull a guide plate 94 to move along a fixed block 95 in a directional manner, pouring sulfuric acid solution along the guide plate 94 into a feeding bin 90 after the movable cover 92 is completely opened, enabling the sulfuric acid solution to enter a second hose 69 along a second connecting pipeline 96 when the sulfuric acid solution enters the bottom of the feeding bin 90, enabling the sulfuric acid solution to enter a storage pipeline 67 through the second hose 69, enabling the sulfuric acid solution to enter the pickling tank 40 through a guide post 68 after the sulfuric acid solution enters the storage pipeline 67, and enabling the certain amount of clean water to be fused in the pickling tank 40 to be configured into pickling solution to soak the steel cords;
s2, after the steel cord is pickled, the second water pump 70 extracts pickling solution into the distillation box 80, meanwhile, the heater 85 is started to heat, clean water is evaporated and sublimated under high-heat evaporation, sublimated water vapor enters the condensation pipeline 81 through the condensation groove 83 after contacting the diversion pipeline 82, then the evaporated clean water is changed into water drops to enter the water storage tank 2 under the guidance of the condensation pipeline 81, and meanwhile, the valve is opened to enable sulfuric acid solution to enter the feeding bin 90, so that the sulfuric acid solution is recycled;
s3, after the second water pump 70 pumps the pickling solution into the distillation box 80, the steel cord, the first filter screen 44 and the second filter screen 45 are taken out, then the motor 62 is started, the motor 62 rotates to drive the arc-shaped block 63 to rotate, the arc-shaped block 63 rotates to enable the spray head 65 to be aligned with the pickling box 40, after the position of the spray head 65 is adjusted, the first water pump 21 is started, the first water pump 21 sucks clean water, the clean water enters the first hose 66 through the first connecting pipeline 20, then the clean water enters the water storage pipeline 64 through the first hose 66, and the pickling box 40 is flushed through the spray head 65 after the clean water enters the water storage pipeline 64.
Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art may modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features thereof, and any modifications, equivalent substitutions, improvements and the like within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (8)
1. The utility model provides a steel cord pickling device, includes base (1), its characterized in that, the top of base (1) is fixed with four support columns (5), four the one end of support column (5) is fixed with control mechanism (6), the top of base (1) is fixed with storage water tank (2), the fixed intercommunication of one side surface of storage water tank (2) has control pipeline (3), the play water end of control pipeline (3) is fixed to be linked together and is had pickling mechanism (4), and the bottom surface of pickling mechanism (4) and the top surface fixed connection of base (1), the fixed intercommunication of one side surface of pickling mechanism (4) has circulation pipeline (7), the fixed intercommunication of play water end of circulation pipeline (7) has separating mechanism (8), the fixed intercommunication of one side surface of separating mechanism (8) has third connecting pipeline (97), the fixed intercommunication of play water end of third connecting pipeline (97) has feeding mechanism (9), the fixed intercommunication of bottom surface of feeding mechanism (9) has second connecting pipeline (96), and the fixed intercommunication of the play water end of second connecting pipeline (96) has one side surface of control mechanism (6) to run through inside the surface of a control mechanism (6) and extend to one side surface of the inside of the surface of the water tank (20), and the water outlet end of first connecting pipeline (20) runs through the inside of one side interior table wall of control mechanism (6) and extends to control mechanism (6), control mechanism (6) contains control bin (60), table wall is fixed with fixing base (61) in one side of control bin (60), one side surface fixation of fixing base (61) has motor (62), the output of motor (62) is fixed with arc piece (63), one side surface fixation of arc piece (63) has aqua storage pipeline (64), and one end threaded connection of aqua storage pipeline (64) has shower nozzle (65), one side surface fixation intercommunication of aqua storage pipeline (64) has first hose (66), and the water inlet end of first hose (66) and the water outlet end of first connecting pipeline (20) pass through flange fixed intercommunication, one side surface fixation of arc piece (63) has storage pipeline (67), and the one end of storage pipeline (67) is fixed with water conservancy diversion post (68), one side surface fixation of storage pipeline (67) has second hose (69), and second hose (69) and water inlet end and second hose (96) of second connecting pipeline (96) pass through flange fixed intercommunication.
2. A steel cord pickling apparatus according to claim 1, characterised in that: the pickling mechanism (4) comprises a pickling tank (40), sliding rods (41) are fixed on the inner surface walls of the two sides of the pickling tank (40), two outer surface sliding connection with a filtering drawer (42) on one side of the sliding rods (41), sliding grooves (43) are formed in the inner surface walls of the two sides of the filtering drawer (42), the four sliding grooves (43) are evenly divided into two groups, and a first filter screen (44) and a second filter screen (45) are connected to the outer surface of one side of the sliding groove (43) in a sliding manner respectively.
3. A steel cord pickling apparatus according to claim 1, characterised in that: separating mechanism (8) contain distillation case (80), the both sides interior surface wall of distillation case (80) is fixed with heat conduction board (84) along the horizontal direction, the bottom surface sliding connection of heat conduction board (84) has heater (85), and the bottom surface of heater (85) and the inside bottom surface fixed connection of distillation case (80), the interior surface wall of one side of distillation case (80) is fixed with water conservancy diversion pipeline (82), and water conservancy diversion pipeline (82) one side exterior wall has seted up condensation groove (83), the play water end of water conservancy diversion pipeline (82) runs through one side surface of distillation case (80) and fixedly communicates there is condensation pipeline (81), condensation pipeline (81) and storage water tank (2) looks adaptation.
4. A steel cord pickling apparatus according to claim 1, characterised in that: the feeding mechanism (9) comprises a feeding bin (90), a movable cover (92) is hinged to an outer surface wall of the feeding bin (90), two grooves (920) are formed in an outer surface of the movable cover (92), sliding blocks (922) are fixed to an inner surface wall of one side of each groove (920), steel wire ropes (93) are fixed to an outer surface of one side of each sliding block (922), guide plates (94) are fixed to one ends of the steel wire ropes (93), fixing blocks (95) are fixed to an outer surface of one side of each guide plate, and the outer surface of one side of each fixing block (95) is in sliding connection with the inner surface wall of one side of the feeding bin (90).
5. A steel cord pickling apparatus according to claim 4 characterised by: the outer surfaces of one sides of the two sliding blocks (922) are respectively fixed with a spring (921), and one ends of the two springs (921) far away from the sliding blocks (922) are respectively fixedly connected with one inner surface wall of one side of the two grooves (920).
6. A steel cord pickling apparatus according to claim 4 characterised by: one side surface of throwing storehouse (90) is fixed with PH appearance (91), PH appearance (91) and external power supply electric connection.
7. A steel cord pickling apparatus according to claim 1, characterised in that: the utility model discloses a control mechanism, including circulating line (7), first connecting line (20), second water pump (70) are fixed to one side surface fixed intercommunication of circulating line (7), the bottom surface of second water pump (70) is fixed with base (71), and the bottom surface of base (71) and the top surface fixed connection of control mechanism (6), one side surface fixed intercommunication of first connecting line (20) has first water pump (21), and the bottom surface of first water pump (21) and the top surface fixed connection of control mechanism (6).
8. A steel cord pickling device according to any one of claims 1-7 characterised in that: the using method comprises the following steps:
s1, after the first filter screen (44) and the second filter screen (45) are installed through a pickling tank (40), steel cords are placed on the first filter screen (44), clean water is filled in a water storage tank (2), a valve is opened to enable quantitative clean water to slowly flow into the pickling tank (40), meanwhile, a movable cover (92) is opened, a sliding block (922) is pulled to move, the sliding block (922) is moved to move a steel wire rope (93) to move, the steel wire rope (93) is moved to pull a guide plate (94) to directionally move along a fixed block (95), after the movable cover (92) is completely opened, sulfuric acid solution is poured into a feeding bin (90) along a guide plate (94), when the sulfuric acid solution enters the bottom of the feeding bin (90), the sulfuric acid solution enters a second hose (69) along a second connecting pipeline (96), then the sulfuric acid solution enters a storage pipeline (67) through the second hose (69), after the sulfuric acid solution enters the storage pipeline (67), the sulfuric acid solution enters the pickling tank (40) through a guide post (68), and the quantitative pickling tank (40) is configured to fuse the steel cords;
s2, after the steel cord is pickled, a second water pump (70) pumps pickling solution into a distillation box (80), a heater (85) is started to heat at the same time, clear water is evaporated and sublimated under high-heat evaporation, sublimated water vapor enters a condensation pipeline (81) through a condensation groove (83) after contacting with a diversion pipeline (82), then the evaporated clear water is changed into water drops to enter a water storage tank (2) under the guidance of the condensation pipeline (81), and a valve is opened to enable sulfuric acid solution to enter a feeding bin (90) so that the sulfuric acid solution is recycled;
s3, after the second water pump (70) extracts pickling solution and enters the distillation box (80), the steel cord, the first filter screen (44) and the second filter screen (45) are taken out, then the motor (62) is started, the motor (62) rotates to drive the arc-shaped block (63) to rotate, the arc-shaped block (63) rotates to enable the spray head (65) to be aligned with the pickling box (40), after the position of the spray head (65) is adjusted, the first water pump (21) is started, clean water is sucked by the first water pump (21), the clean water enters the first hose (66) through the first connecting pipeline (20), then the clean water enters the water storage pipeline (64) through the first hose (66), and after the clean water enters the water storage pipeline (64), the pickling box (40) is flushed through the spray head (65).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111373484.0A CN114318355B (en) | 2021-11-19 | 2021-11-19 | Steel cord pickling device and cleaning method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111373484.0A CN114318355B (en) | 2021-11-19 | 2021-11-19 | Steel cord pickling device and cleaning method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114318355A CN114318355A (en) | 2022-04-12 |
| CN114318355B true CN114318355B (en) | 2024-02-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111373484.0A Active CN114318355B (en) | 2021-11-19 | 2021-11-19 | Steel cord pickling device and cleaning method thereof |
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| CN (1) | CN114318355B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR967824A (en) * | 1947-06-25 | 1950-11-13 | Inland Steel Co | Process and improved equipment for pickling cast iron and steels |
| JPH07188958A (en) * | 1993-12-28 | 1995-07-25 | Mitsubishi Heavy Ind Ltd | Continuous type band steel pickling equipment |
| CN205616954U (en) * | 2016-03-14 | 2016-10-05 | 福建鼎信科技有限公司 | Automatic add acid plant that adds water of stainless steel pickling line |
| CN109136961A (en) * | 2018-11-19 | 2019-01-04 | 海盐力拓金属制品有限公司 | A kind of metal wire rod pickler |
| DE102017123152A1 (en) * | 2017-10-05 | 2019-04-11 | Sms Group Gmbh | Pickling plant with circulation device |
| CN210855358U (en) * | 2019-11-07 | 2020-06-26 | 湖北民生生物医药有限公司 | Waste acid distillation still |
| CN213103607U (en) * | 2020-07-23 | 2021-05-04 | 韶关浪奇有限公司 | Acid pickling circulating device |
| CN213113525U (en) * | 2020-08-14 | 2021-05-04 | 句容市德聚电力机械有限公司 | Pickling unit is used in production of T2 red copper line for switch board |
| CN214300367U (en) * | 2020-11-27 | 2021-09-28 | 天津景瑞达餐具有限公司 | Pickling equipment for metal tableware |
-
2021
- 2021-11-19 CN CN202111373484.0A patent/CN114318355B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR967824A (en) * | 1947-06-25 | 1950-11-13 | Inland Steel Co | Process and improved equipment for pickling cast iron and steels |
| JPH07188958A (en) * | 1993-12-28 | 1995-07-25 | Mitsubishi Heavy Ind Ltd | Continuous type band steel pickling equipment |
| CN205616954U (en) * | 2016-03-14 | 2016-10-05 | 福建鼎信科技有限公司 | Automatic add acid plant that adds water of stainless steel pickling line |
| DE102017123152A1 (en) * | 2017-10-05 | 2019-04-11 | Sms Group Gmbh | Pickling plant with circulation device |
| CN109136961A (en) * | 2018-11-19 | 2019-01-04 | 海盐力拓金属制品有限公司 | A kind of metal wire rod pickler |
| CN210855358U (en) * | 2019-11-07 | 2020-06-26 | 湖北民生生物医药有限公司 | Waste acid distillation still |
| CN213103607U (en) * | 2020-07-23 | 2021-05-04 | 韶关浪奇有限公司 | Acid pickling circulating device |
| CN213113525U (en) * | 2020-08-14 | 2021-05-04 | 句容市德聚电力机械有限公司 | Pickling unit is used in production of T2 red copper line for switch board |
| CN214300367U (en) * | 2020-11-27 | 2021-09-28 | 天津景瑞达餐具有限公司 | Pickling equipment for metal tableware |
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| CN114318355A (en) | 2022-04-12 |
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