CN209936844U - Anti-resonance reliability test workbench - Google Patents
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Abstract
本实用新型公开一种防共振的可靠性测试工作台,包括底架、设置在底架上的固定台以及防振动组件;其中,所述固定台的顶面设有多条用于固定待测机构的T型槽;所述防振动组件包括设置在底架两个相对的侧面上的承载板以及加重杆,所述承载板上设有多个均匀分布的用于存放加重杆的存放孔,且两个承载板上的存放孔一一对应。本实用新型的防共振的可靠性测试工作台能够有效减少与待测机构的转动件之间产生的共振,有利于提高对转动机构的振动幅度的测试精度。
The utility model discloses an anti-resonance reliability test workbench, which comprises a bottom frame, a fixed table arranged on the bottom frame and an anti-vibration component; wherein, the top surface of the fixed table is provided with a plurality of strips for fixing a to-be-tested table the T-slot of the mechanism; the anti-vibration assembly includes a bearing plate and a weighting rod arranged on two opposite sides of the chassis, the bearing plate is provided with a plurality of evenly distributed storage holes for storing the weighting rod, And the storage holes on the two carrier plates are in one-to-one correspondence. The anti-resonance reliability test table of the utility model can effectively reduce the resonance generated with the rotating parts of the mechanism to be tested, and is beneficial to improve the test accuracy of the vibration amplitude of the rotating mechanism.
Description
技术领域technical field
本实用新型涉及一种振动测试设备,具体涉及一种防共振的可靠性测试工作台。The utility model relates to a vibration testing device, in particular to an anti-resonance reliability testing workbench.
背景技术Background technique
对于电机主轴和轴承等转动机构,在制造和装配过程中无法避免误差的存在,转动机构中的转动件与固定件的中心难以实现完全重合,因此转动件在实际转动时进行偏心转动,并产生一定的振动;若转动件的振动幅度过大时,就会影响到相关设备的正常运行,因此在转动机构装配完成后,都需要进行振动检测,确保转动机构的振动幅度合格,确保其可靠性。For rotating mechanisms such as motor spindles and bearings, errors cannot be avoided during the manufacturing and assembly process. It is difficult to completely coincide the center of the rotating part and the fixed part in the rotating mechanism. Therefore, the rotating part rotates eccentrically during actual rotation, and produces Certain vibration; if the vibration amplitude of the rotating parts is too large, it will affect the normal operation of the related equipment. Therefore, after the assembly of the rotating mechanism is completed, it is necessary to conduct vibration detection to ensure that the vibration amplitude of the rotating mechanism is qualified and its reliability. .
在检测过程中,一般会将待检测的转动机构安装固定在工作台上,并让其运行,同时通过检测器材对转动件进行振动检测。但在检测过程中转动件会带动工作台发生一定的振动,从而导致工作台与转动件发生共振,而由于共振的发生,将会对转动件本身的振动产生影响,影响检测精度。During the inspection process, the rotating mechanism to be inspected is generally installed and fixed on the workbench and allowed to run, and the vibration of the rotating part is inspected by the inspection equipment at the same time. However, during the detection process, the rotating part will drive the worktable to vibrate to a certain extent, which will cause the worktable and the rotating part to resonate. Due to the occurrence of resonance, the vibration of the rotating part itself will be affected and the detection accuracy will be affected.
实用新型内容Utility model content
本实用新型目的在于克服现有技术的不足,提供一种防共振的可靠性测试工作台,能够避免与转动件之间产生的共振,有利于提高对转动机构的振动幅度的测试精度。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide an anti-resonance reliability test table, which can avoid resonance with the rotating parts, and is beneficial to improve the test accuracy of the vibration amplitude of the rotating mechanism.
本实用新型的目的通过以下技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:
一种防共振的可靠性测试工作台,其特征在于,包括底架、设置在底架上的固定台以及防振动组件;其中,所述固定台的顶面设有多条用于固定待测机构的T型槽;所述防振动组件包括设置在底架两个相对的侧面上的承载板以及加重杆,所述承载板上设有多个均匀分布的用于存放加重杆的存放孔,且两个承载板上的存放孔一一对应。An anti-resonance reliability test workbench is characterized in that it includes a bottom frame, a fixed table arranged on the bottom frame, and an anti-vibration assembly; wherein, the top surface of the fixed table is provided with a plurality of strips for fixing the to-be-tested the T-slot of the mechanism; the anti-vibration assembly includes a bearing plate and a weighting rod arranged on two opposite sides of the chassis, the bearing plate is provided with a plurality of evenly distributed storage holes for storing the weighting rod, And the storage holes on the two carrier plates are in one-to-one correspondence.
上述防共振的可靠性测试工作台的工作原理是:The working principle of the above anti-resonance reliability test bench is:
待测机构通过T型槽固定设置在固定台上,并开始运行,等待检测机构的测试;此时,判断整个工作台的振动情况,若工作台与待测机构发生共振,通过添加加重杆,使得工作台的重量以及重量分布发生变化,从而改变工作台的固有振动频率,以避免共振的发生;在添加加重杆时,寻找并确定合适的加重位置,并在对应的存放孔上放置加重杆,使工作台尽可能地保持稳定,减少对待测机构的振动消耗,提高测试精度。由于承载板上设有多个均匀存放孔,因此,在加重过程中可以通过待测机构以及工作台的振动规律,在承载板的对应位置进行有效的加重处理,放置加重杆,保持工作台的稳定性,有效避免工作台与待测机构之间发生的共振现象。The mechanism to be tested is fixed on the fixed table through the T-slot, and starts to run, waiting for the test of the testing mechanism; at this time, the vibration of the entire worktable is judged. Change the weight and weight distribution of the workbench, thereby changing the natural vibration frequency of the workbench to avoid the occurrence of resonance; when adding a weighting rod, find and determine the appropriate weighting position, and place the weighting rod on the corresponding storage hole , to keep the worktable as stable as possible, reduce the vibration consumption of the mechanism to be tested, and improve the test accuracy. Since there are multiple uniform storage holes on the load-bearing plate, during the weighting process, the vibration law of the mechanism to be tested and the worktable can be used to effectively weight the corresponding position of the load-bearing plate, and the weighting rod can be placed to keep the worktable in place. Stability, effectively avoid the resonance phenomenon between the workbench and the mechanism to be tested.
本实用新型的一个优选方案,其中,所述底架上设有多个竖向排列的用于安装承载板的安装孔,所述承载板上设有多个与安装孔匹配的连接孔,所述承载板通过螺栓连接固定在底架上。这样,就能够对承载板进行竖向的位置调节,进一步扩大了对工作台的加重调节范围,更加有利于能够在对应的位置上进行加重处理,确保工作台能够在测试过程中保持稳定,提高测试精度。In a preferred solution of the present invention, the bottom frame is provided with a plurality of vertically arranged mounting holes for mounting the bearing plate, and the bearing plate is provided with a plurality of connecting holes matching the mounting holes, so The bearing plate is fixed on the chassis by bolts. In this way, the vertical position of the bearing plate can be adjusted, which further expands the weighting adjustment range of the workbench, which is more conducive to the ability to carry out weighting processing at the corresponding position, ensuring that the workbench can remain stable during the test process, improving the performance of the workbench. Test accuracy.
本实用新型的一个优选方案,其中一个承载板上的存放孔为盲孔,另一个承载板上的每个存放孔的对应处均设有可拆卸的用于挡住加重杆的挡板,所述挡板通过螺栓与承载板连接。通过盲孔和挡板的设置,限制了加重杆的移动位置,避免加重杆在测试过程中随工作台的振动而掉落。In a preferred solution of the present invention, the storage holes on one bearing plate are blind holes, and the corresponding positions of each storage hole on the other bearing plate are provided with detachable baffle plates for blocking the weighting rod. The baffle is connected to the carrier plate by bolts. Through the blind holes and baffles, the moving position of the weighted rod is limited, and the weighted rod is prevented from falling off with the vibration of the workbench during the test.
优选地,所述挡板的一侧通过转动连接结构与承载板连接,另一侧设有固定螺钉,所述存放孔的一侧设有与固定螺钉匹配的螺纹孔。这样,与每个存放孔对应的挡板就能够直接设置在承载板上,加重杆放置完后即可通过转动挡板以及拧紧固定螺钉,实现加重杆的固定,操作方便。Preferably, one side of the baffle is connected with the bearing plate through a rotating connection structure, the other side is provided with a fixing screw, and one side of the storage hole is provided with a threaded hole matching the fixing screw. In this way, the baffle plate corresponding to each storage hole can be directly set on the bearing plate, and after the weighting rod is placed, the baffle plate can be rotated and the fixing screw can be tightened to realize the fixing of the weighting rod, and the operation is convenient.
优选地,所述承载板上的存放孔横向排列设置,且设有多排。设置这样的承载板能够存放更多的加重杆,有利于增加工作台的稳定性。Preferably, the storage holes on the carrier plate are arranged horizontally and in multiple rows. Setting such a carrying plate can store more weighted bars, which is beneficial to increase the stability of the workbench.
本实用新型的一个优选方案,所述固定台的底部设有多条存放槽,所述多条存放槽依次排列设置。在对待测机构进行测试振动幅度时,可以通过在合适位置处的存放槽内放置加重柱,能够进一步增加整个工作台的重量,提高工作台的稳定性;同时,还可以与放置在承载板上的加重杆进行位置配合,有利于根据工作台与待测机构发生的共振规律进行有效的防护,提高测试精度。In a preferred solution of the present invention, the bottom of the fixing table is provided with a plurality of storage grooves, and the plurality of storage grooves are arranged in sequence. When testing the vibration amplitude of the mechanism to be tested, a weighted column can be placed in the storage slot at a suitable position, which can further increase the weight of the entire workbench and improve the stability of the workbench; The position of the weighted rod is matched, which is conducive to effective protection according to the resonance law between the workbench and the mechanism to be tested, and improves the test accuracy.
优选地,所述固定台包括上部安装台以及下部连接台,所述T型槽设置在上部安装台的顶面;所述存放槽由上存放槽和下存放槽构成,其中,所述上存放槽设置在上部安装台的底面,所述下存放槽设置在下部连接台的顶面,所述上存放槽与下存放槽一一对应。采用分体式结构形成存放槽,便于在固定台上加工出存放槽,降低加工成本。Preferably, the fixing table includes an upper mounting table and a lower connecting table, the T-shaped slot is arranged on the top surface of the upper mounting table; the storage slot is composed of an upper storage slot and a lower storage slot, wherein the upper storage slot is The grooves are arranged on the bottom surface of the upper installation platform, the lower storage slots are arranged on the top surface of the lower connection platform, and the upper storage slots correspond to the lower storage slots one-to-one. The storage slot is formed by a split structure, which is convenient for processing the storage slot on the fixed table and reduces the processing cost.
优选地,所述存放槽的横截面呈圆形。Preferably, the cross section of the storage tank is circular.
本实用新型的一个优选方案,所述底架上设有辅助加重架,该辅助加重架悬挂设置在底架上;其中,所述辅助加重架包括底板以及多条连接杆,所述多条连接杆的一端与底架连接,另一端与底板连接。通过辅助加重架的设置,使得能够直接在底板上放置加重器材,便于工作人员摆放;也可以根据待测机构的测试要求,选择不同的加重方式,提高整个工作台的适应性。In a preferred solution of the present invention, an auxiliary weighting frame is provided on the base frame, and the auxiliary weighting frame is suspended on the base frame; wherein, the auxiliary weighting frame includes a base plate and a plurality of connecting rods, and the plurality of connecting rods are connected One end of the rod is connected with the base frame, and the other end is connected with the base plate. Through the setting of the auxiliary weighting frame, the weighting equipment can be directly placed on the bottom plate, which is convenient for the staff to place; it is also possible to choose different weighting methods according to the test requirements of the institution to be tested to improve the adaptability of the entire workbench.
本实用新型的一个优选方案,所述固定台和底架之间设有塑料缓冲台,通过塑料缓冲台的设置,有利于提高固定台的稳定性,也有利于减少固定台和底架发生振动时产生的噪声。In a preferred solution of the present invention, a plastic buffer table is arranged between the fixed table and the bottom frame. The arrangement of the plastic buffer table is beneficial to improve the stability of the fixed table and to reduce the vibration of the fixed table and the bottom frame. noise generated.
本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型的防共振的可靠性测试工作台能够有效避免与待测机构的转动件之间产生的共振,有利于提高对转动机构的振动幅度的测试精度。1. The anti-resonance reliability test table of the present invention can effectively avoid resonance with the rotating parts of the mechanism to be tested, and is beneficial to improve the test accuracy of the vibration amplitude of the rotating mechanism.
2、本实用新型在加重过程中可以通过待测机构与工作台的振动规律,在承载板的对应位置增加加重杆,保持工作台的稳定性,有效避免工作台与待测机构的共振现象。2. In the process of weighting, the utility model can increase the weighting rod at the corresponding position of the bearing plate according to the vibration law of the mechanism to be tested and the worktable to maintain the stability of the worktable and effectively avoid the resonance phenomenon of the worktable and the mechanism to be tested.
3、本实用新型能够根据不同的待测机构,在加重过程进行适应性调整,有利于提高测试的精度。3. The utility model can make adaptive adjustment in the weighting process according to different mechanisms to be tested, which is beneficial to improve the accuracy of the test.
附图说明Description of drawings
图1-图3为本实用新型的防共振的可靠性测试工作台的结构示意图,其中,图1为主视图,图2为侧视图(挡板未完全显示),图3为立体图(挡板未完全显示)。1 to 3 are schematic diagrams of the structure of the anti-resonance reliability test table of the present invention, wherein, FIG. 1 is a front view, FIG. 2 is a side view (the baffle is not fully shown), and FIG. 3 is a perspective view (the baffle not fully displayed).
图4为图3中I的放大图。FIG. 4 is an enlarged view of I in FIG. 3 .
图5为图4中挡板打开的示意图。FIG. 5 is a schematic view of the opening of the baffle in FIG. 4 .
图6为上部安装台和下部连接台的主视图。Fig. 6 is a front view of the upper mounting table and the lower connecting table.
图7为加重柱的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the weighted column.
图8为加重杆的立体结构示意图。FIG. 8 is a schematic three-dimensional structure diagram of a weighting rod.
具体实施方式Detailed ways
下面结合实施例和附图对本实用新型作进一步描述,但本实用新型的实施方式不仅限于此。The present utility model will be further described below with reference to the embodiments and the accompanying drawings, but the embodiments of the present utility model are not limited thereto.
参见图1-图8,本实施例的防共振的可靠性测试工作台,包括底架1、设置在底架1上的固定台3以及防振动组件;其中,所述固定台3的顶面设有多条用于固定待测机构的T型槽9;所述防振动组件包括设置在底架1两个相对的侧面上的承载板17以及加重杆19,所述承载板17上设有多个均匀分布的用于存放加重杆19的存放孔16,且两个承载板17上的存放孔16一一对应。1-8, the anti-resonance reliability test workbench of this embodiment includes a
参见图2,所述底架1上设有多个竖向排列的用于安装承载板17的安装孔5,所述承载板17上设有多个与安装孔5匹配的连接孔6,所述承载板17通过螺栓连接固定在底架1上。这样,就能够对承载板17进行竖向的位置调节,进一步扩大了对工作台的加重调节范围,更加有利于能够在对应的位置上进行加重处理,确保工作台能够在测试过程中保持稳定,提高测试精度。Referring to FIG. 2 , the
参见图2-图5,其中一个承载板17上的存放孔16为盲孔,另一个承载板17上的每个存放孔16的对应处均设有可拆卸的用于挡住加重杆19的挡板20,所述挡板20通过螺栓与承载板17连接。通过盲孔和挡板20的设置,限制了加重杆19的移动位置,避免加重杆19在测试过程中随工作台的振动而掉落。Referring to FIGS. 2 to 5 , the
参见图2-图5,所述挡板20的一侧通过转动连接结构18与承载板17连接,另一侧设有固定螺钉21,所述存放孔16的一侧设有与固定螺钉21匹配的螺纹孔。这样,与每个存放孔16对应的挡板20就能够直接设置在承载板17上,加重杆19放置完后即可通过转动挡板20以及拧紧固定螺钉21,实现加重杆19的固定,操作方便。Referring to FIGS. 2-5 , one side of the
参见图2,所述承载板17上的存放孔16横向排列设置,且设有两排。设置这样的承载板17能够存放更多的加重杆19,有利于增加工作台的稳定性。Referring to FIG. 2 , the storage holes 16 on the
在实际测量过程中,可以在存放孔的内壁上设置有防滑橡胶构成的固定套。加重杆19放置在两个承载板17的存放孔16后,固定套从加重杆19的两端套进两个承载板17的存放孔16中,这样能够确保加重杆19能够与承载板17固定在一起,有利于加重杆19与工作台形成一个固定的整体,避免加重杆19与承载板17之间存在间隙,增加振动幅度,影响测试精度。In the actual measurement process, a fixed sleeve made of non-slip rubber can be arranged on the inner wall of the storage hole. After the
参见图2、图3和图6,所述固定台3的底部设有多条存放槽10,所述存放槽10的横截面呈圆形且多条存放槽10依次排列设置。在对待测机构进行测试振动幅度时,可以通过在合适位置处的存放槽10内放置加重柱13,能够进一步增加整个工作台的重量,提高工作台的稳定性;同时,还可以与放置在承载板17上的加重杆19进行位置配合,有利于根据工作台与待测机构发生的共振规律进行有效的防护,提高测试精度。Referring to FIGS. 2 , 3 and 6 , a plurality of
参见图6,所述固定台3包括上部安装台12以及下部连接台11,所述T型槽9设置在上部安装台12的顶面;所述存放槽10由上存放槽14和下存放槽15构成,其中,所述上存放槽14设置在上部安装台12的底面,所述下存放槽15设置在下部连接台11的顶面,所述上存放槽14与下存放槽15一一对应。采用分体式结构形成存放槽10,便于在固定台3上加工出存放槽10,降低加工成本。Referring to FIG. 6 , the fixing table 3 includes an upper mounting table 12 and a lower connecting table 11 , the T-shaped
参见图1-图3,,所述底架1上设有辅助加重架4,该辅助加重架4悬挂设置在底架1上;其中,所述辅助加重架4包括底板7以及多条连接杆8,所述多条连接杆8的一端与底架1连接,另一端与底板7连接。通过辅助加重架4的设置,使得能够直接在底板7上放置加重器材,便于工作人员摆放;也可以根据待测机构的测试要求,选择不同的加重方式,提高整个工作台的适应性。1-3, the
参见图1-图3,所述固定台3和底架1之间设有塑料缓冲台2,通过塑料缓冲台2的设置,有利于提高固定台3的稳定性,也有利于减少固定台3和底架1发生振动时产生的噪声。Referring to FIGS. 1-3 , a plastic buffer table 2 is arranged between the fixing table 3 and the
参见图1-图8,本实施例的防共振的可靠性测试工作台的工作原理是:Referring to FIG. 1 to FIG. 8 , the working principle of the anti-resonance reliability test bench of this embodiment is:
待测机构通过T型槽9固定设置在固定台3上,并开始运行,等待检测机构的测试;此时,判断整个工作台的振动情况,若工作台与待测机构发生共振,通过添加加重杆19,使得工作台的重量以及重量分布发生变化,从而改变工作台的固有振动频率,以避免共振的发生;在添加加重杆19时,寻找并确定合适的加重位置,并在对应的存放孔16上放置加重杆19,使工作台尽可能地保持稳定,减少对待测机构的振动消耗,提高测试精度。由于承载板17上设有多个均匀存放孔16,因此,在加重过程中可以通过待测机构的振动规律,在承载板17的对应位置进行有效的加重处理,保持工作台的稳定性,有效避免工作台与待测机构的共振现象。The mechanism to be tested is fixed on the fixed table 3 through the T-
上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above are the preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned contents, and any other changes, modifications, substitutions, and combinations made without departing from the spirit and principle of the present utility model , simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present invention.
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