CN209918019U - Fiber crushing extruder - Google Patents
Fiber crushing extruder Download PDFInfo
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- CN209918019U CN209918019U CN201920462663.3U CN201920462663U CN209918019U CN 209918019 U CN209918019 U CN 209918019U CN 201920462663 U CN201920462663 U CN 201920462663U CN 209918019 U CN209918019 U CN 209918019U
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Abstract
The utility model discloses a broken extruder of fibre, including frame and feed bin, the main drive structure is placed to the top of frame, the main drive structure includes the gear box, the internally mounted feeder of feed bin, the discharge gate of feed bin passes through the conveying pipeline and connects the conveying pipeline, the conveying pipeline passes through the unloading union coupling host computer section of thick bamboo, the host computer section of thick bamboo is including the sleeve that is furnished with the inside lining host computer section of thick bamboo internally mounted has the main shaft group, the main shaft group includes two main shafts that mutually support the pivoted, the draw ratio of main shaft is 4:1 ~ 8: 1. The problem of present crushing bulking machine still can not realize the industrial processing production, only can short time and the real-time production of small batch is solved.
Description
Technical Field
The utility model relates to the field of mechanical equipment, concretely relates to broken extruder of fibre.
Background
The fibrous grain represented by rice, corn, sorghum rice and wheat grows in most areas of China, the total production amount of the fibrous grain is increased day by day, the outer shell of the fibrous grain contains a large amount of fibers, taking the rice as an example, the outer shell of the rice, namely the rice hull is rich in cellulose, lignin and silicon dioxide, the fibrous grain can be processed into feed or fertilizer, the rice hull and various auxiliary materials are mainly mixed, the raw material and the auxiliary materials are mixed and then sent to a crushing device for crushing and extruding, then the crushed mixed material is obtained and then is subsequently processed, therefore, the crushing of the fibers is one of important processes, the existing crushing and expanding device requires certain amounts of grease and starch whether the raw material is crushed and expanded or the feed is crushed and expanded, the existing crushing and expanding device is mainly used for producing expanded products of grains, and the shell and straw of grains, the existing crushing and puffing machine cannot realize industrial processing production, can only realize short-time and small-batch real-time production, and mainly has the defects that when the grain hulls and the straws are processed and produced, the temperature of the screw and the machine boring are easy to rise, the capacity is small, and when the raw material quantity is large, the phenomenon of drying is easy to occur in the crushing and puffing process, so that the problem needs to be solved by technical personnel in the field urgently.
Disclosure of Invention
In order to solve the problem, the utility model discloses a broken extruder of fibre, its aim at solve present broken bulking machine and still can not realize the industrial processing production, the problem of the real-time production of short time and small batch.
In order to achieve the above purpose, the utility model provides a following technical scheme: a fiber crushing extruder comprises a frame and a storage bin, wherein a main driving structure is arranged above the frame, the main driving structure comprises a gear box, a feeder is arranged in the bin, a discharge port of the bin is connected with a feed delivery pipe through a feed delivery pipe, the material conveying pipe is connected with the main machine cylinder through a blanking pipe, a feeding three-way door is arranged on the pipe body of the blanking pipe, the main machine cylinder comprises a sleeve provided with a lining, a water inlet is arranged at the upper side of the sleeve, a water outlet is arranged at the lower end of the sleeve, a main shaft group is arranged in the main machine cylinder and comprises two main shafts which are matched with each other to rotate, the length-diameter ratio of the main shaft is 4: 1-8: 1, the main driving structure comprises an input shaft and two output shafts, the input shaft is connected with the main motor through a gear box, and the input shaft is in transmission connection with the output shaft through a gear; still include blank component and shearing damping element, blank component and shearing damping element are made by high temperature wear resistant material, the discharge end of a host computer section of thick bamboo sets up ejection of compact template, and it makes the material can pass through the shaping ejection of compact of a host computer section of thick bamboo, ejection of compact template is fixed on a host computer section of thick bamboo through pressing the nail, and the material passes through the annular gap ejection of compact, installation feeding spiral, middle section spiral and ejection of compact spiral on the main shaft, blank component and shearing damping element install on the main shaft, the hob is carried to the internally mounted of conveying pipe, carry the hob to be driven by a drive arrangement, a drive arrangement is inverter motor.
As an improvement of the utility model, the blank component is paired by installing the cutter ring at the main shaft and is constituteed, and its length is adjustable, it is paired by installing the shear damping ring at the main shaft and is constituteed to cut the damping component, the cutter ring is grooved cutter ring, it sets up the angle asymmetry to cut the damping ring.
As an improvement of the utility model, the parameters of the gear box are:
input speed 1750 RPM;
output speed 520 RPM;
gear ratio 3.36;
output torque 1200 NM;
output power 128 KW;
the gearbox may circumscribe a shaft having a length to diameter ratio of at most 15: 1.
As an improvement of the present invention, the different pitches of the feeding screw, the middle screw and the discharging screw are used for changing the input of the mechanical energy.
As an improvement of the utility model, the discharging housing is arranged on the main machine cylinder.
As an improvement of the utility model, the external main motor of gear box.
As an improvement of the utility model, set up the transmission V belt between main motor and the gear box, set up the host computer housing on the main motor, one side of gear box sets up the cooling oil pump and is connected with the gear box.
Compared with the prior art, the utility model has the advantages of as follows: 1) the design structure is simple and clear, all components are closely connected and do not influence each other, the required components are convenient to replace, and the maintenance of the product in the using process in the future is easy; 2) the invention provides a fiber crushing extruder which is used for processing most half shell materials and producing semi-finished products suitable for compound fertilizer fermentation, wherein a storage bin is used for loading the materials, the materials uniformly enter the conveying pipe with the same proportion under the action of a feeder, and the feeding end of the materials is connected to the discharging port of the storage bin, so that the materials can not cause the blockage of a main machine barrel in the working process of a crusher; 3) the cutting element is formed by matching cutter rings arranged on a main shaft, the cutting element is adjustable in length and meshed with the cutter rings to crush and heat the fiber raw material, the shearing damping element is formed by matching shearing damping rings arranged on the main shaft, the shearing damping element is mainly determined according to the finished product expansion degree and the yield of the raw material, for example, when the yield is 2 tons per hour, the cutter rings have a spiral diameter, and the shearing damping rings have 0.5 spiral diameter, so that the material can be better extruded and crushed, the phenomenon that the material is baked in the main machine cylinder is avoided, and meanwhile, the large-scale industrial production can be realized; 4) the discharging template is a split type annular template, which is mainly used for rapidly discharging materials out of the main machine cylinder after the materials are extruded and heated, 8-shaped annular discharging is adopted in practical application, and discharging gaps of the discharging template are controlled by matching 8-shaped holes of the discharging template with pressing nails, so that the overall uniform power consumption is lowest; 5) the upper side of the sleeve is provided with a water inlet, and the lower end of the sleeve is provided with a water outlet, so that the materials can be crushed and extruded fully; 6) and a cooling oil pump is arranged, so that the oil in the gearbox enters the condenser through the oil pump and then circularly cools the oil.
Drawings
FIG. 1 is a schematic view of the overall structure of a fiber crushing extruder of the present invention;
FIG. 2 is a schematic structural view of the main barrel of the present invention;
FIG. 3 is a schematic view of a structure of a cutter ring of the main cylinder of the present invention;
FIG. 4 is a schematic diagram of the discharge mold plate structure of the present invention;
FIG. 5 is a schematic top view of the overall structure of a fiber crushing extruder according to the present invention;
FIG. 6 is a schematic side view of the overall structure of a fiber crushing extruder according to the present invention;
list of reference numerals: 1. a frame; 2. a storage bin; 3. a main drive structure; 301. a gear case; 4. a feeder; 5. a delivery pipe; 6. a discharging pipe; 7. a main machine barrel; 701. a sleeve; 8. a feed three-way gate; 9. a water inlet; 10. a water outlet; 11. a main shaft group; 1101. a main shaft; 12. a main motor; 13. a blanking element; 1301. a cutter ring; 14. a shear damping element; 1401. shearing the damping ring; 15. discharging the template; 16. pressing nails; 17. a feed screw; 18. the middle section is spiral; 19. discharging spirally; 20. conveying a screw rod; 21. a first driving device; 2101. a variable frequency motor; 22. a discharging housing; 23. a transmission V-belt; 24. a host housing; 25. cooling the oil pump; 26. a feed pipe;
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Example 1: referring to fig. 1, 2, 3, 4, 5 and 6, the fiber crushing extruder provided by the present invention is described, which includes a frame 1 and a bin 2, a main driving structure 3 is placed above the frame 1, the main driving structure 3 includes a gear box 301, a feeder 4 is installed inside the bin 2, a discharge port of the bin 2 is connected to a feed pipe 5 through a feed pipe 26, the feed pipe 5 is connected to a main barrel 7 through a discharge pipe 6, a feed three-way door 8 is arranged on a body of the discharge pipe 6, the main barrel 7 includes a sleeve 701 provided with a lining, a water inlet 9 is arranged on an upper side of the sleeve 701, a water outlet 10 is arranged at a lower end of the sleeve 701, a main shaft group 11 is installed inside the main barrel 7, the main shaft group 11 includes two main shafts 1101 which are mutually matched and rotated, a length-diameter ratio of the main shafts 1101 is 4: 1-8: 1, the main driving structure 3 comprises an input shaft and two output shafts (not labeled in the figure), the input shaft is connected with the main motor 12 through a gear box 301, and the input shaft and the output shafts are in gear transmission connection; still include blank component 13 and shear damping component 14, blank component 13 and shear damping component 14 are made by high temperature wear-resisting material, the discharge end of host computer section of thick bamboo 7 sets up ejection of compact template 15, and it makes the material can pass through the shaping ejection of compact of host computer section of thick bamboo 7, ejection of compact template 15 is fixed on host computer section of thick bamboo 7 through pressing nail 16, and the material passes through the annular gap ejection of compact, installation feeding screw 17, middle section spiral 18 and ejection of compact spiral 19 on the main shaft 1101, blank component 13 and shear damping component 14 are installed on main shaft 1101, hob 20 is carried to the internally mounted of conveying pipe 5, carry hob 20 by the drive of first drive arrangement 21, first drive arrangement 21 is inverter motor 2101.
Example 2: referring to fig. 1, 2, 3, 4, 5 and 6, as a modification of the present invention, the blanking element 13 is formed by pairing cutter rings 1301 mounted on a main shaft 1101, the length of the blanking element is adjustable, the shear damping element 14 is formed by pairing shear damping rings 1401 mounted on the main shaft 1101, the cutter rings 1301 are slotted cutter rings, and the shear damping rings 1401 are provided with asymmetric angles.
Example 3: referring to fig. 1, 2, 3, 4 and 5, as a modification of the present invention, the parameters of the gear box 301 are:
input speed 1750 RPM;
output speed 520 RPM;
gear ratio 3.36;
output torque 1200 NM;
output power 128 KW;
the gear box 301 may circumscribe a shaft having a length to diameter ratio of up to 15: 1.
Example 4: referring to fig. 1, 2, 3, 4, 5 and 6, as a modification of the present invention, the pitch of the feed screw 17, the middle screw 18 and the discharge screw 19 is different for varying the input of mechanical energy.
Example 5: referring to fig. 1, 2, 3, 4, 5 and 6, as a modification of the present invention, the main drum 7 is provided with a discharging cover 22.
Example 6: referring to fig. 1, 2, 3, 4, 5 and 6, as a modification of the present invention, the gear box 301 is externally connected to the main motor 12.
Example 7: referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, as a modification of the present invention, a transmission triangle belt 23 is provided between the main motor 12 and the gear box 301, a main housing 24 is provided on the main motor 12, and a cooling oil pump 25 is provided on one side of the gear box 301 and is connected to the gear box 301.
The present invention can also combine at least one of the technical features of embodiments 2, 3, 4, 5, 6, 7 with embodiment 1 to form a new embodiment.
The technical means disclosed by the scheme of the present invention is not limited to the technical means disclosed by the above embodiments, but also includes the technical scheme formed by the arbitrary combination of the above technical features. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications are also considered as the protection scope of the present invention.
Claims (7)
1. A fiber crushing extruder is characterized in that: the feeding device comprises a rack and a bin, wherein a main driving structure is placed above the rack and comprises a gear box, a feeder is installed inside the bin, a discharge port of the bin is connected with a feed delivery pipe through a feed pipe, the feed delivery pipe is connected with a main machine cylinder through a discharge pipe, a feeding three-way door is arranged on a pipe body of the discharge pipe, the main machine cylinder comprises a sleeve with a lining, a water inlet is formed in the upper side of the sleeve, a water outlet is formed in the lower end of the sleeve, a main shaft group is installed inside the main machine cylinder and comprises two main shafts which are matched with each other to rotate, the length-diameter ratio of each main shaft is 4: 1-8: 1, the main driving structure comprises an input shaft and two output shafts, the input shaft is connected with the main machine through the gear box, and the input shaft is in gear transmission connection with the; still include blank component and shearing damping element, blank component and shearing damping element are made by high temperature wear resistant material, the discharge end of a host computer section of thick bamboo sets up ejection of compact template, and it makes the material can pass through the shaping ejection of compact of a host computer section of thick bamboo, ejection of compact template is fixed on a host computer section of thick bamboo through pressing the nail, and the material passes through the annular gap ejection of compact, installation feeding spiral, middle section spiral and ejection of compact spiral on the main shaft, blank component and shearing damping element install on the main shaft, the hob is carried to the internally mounted of conveying pipe, carry the hob to be driven by a drive arrangement, a drive arrangement is inverter motor.
2. A fibre-chopping press as claimed in claim 1, characterized in that: the material cutting element is formed by pairing cutter rings arranged on a main shaft, the length of the material cutting element is adjustable, the shear damping element is formed by pairing shear damping rings arranged on the main shaft, the cutter rings are grooved cutter rings, and the setting angles of the shear damping rings are asymmetric.
3. A fibre-chopping press as claimed in claim 2, characterized in that: the parameters of the gearbox are as follows:
input speed 1750 RPM;
output speed 520 RPM;
gear ratio 3.36;
output torque 1200 NM;
output power 128 KW;
the gearbox may circumscribe a shaft having a length to diameter ratio of at most 15: 1.
4. A fibre-chopping press as claimed in claim 3, characterized in that: the different pitches of the feeding screw, the middle section screw and the discharging screw are used for changing the input of mechanical energy.
5. A fibre-chopping press according to claim 4, characterized in that: and the main machine cylinder is provided with a discharging housing.
6. A fibre-chopping press according to claim 5, characterized in that: the gear box is externally connected with a main motor.
7. A fibre-chopping press according to claim 6, characterized in that: a transmission triangular belt is arranged between the main motor and the gear box, a main motor cover is arranged on the main motor, and a cooling oil pump is arranged on one side of the gear box and connected with the gear box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920462663.3U CN209918019U (en) | 2019-04-08 | 2019-04-08 | Fiber crushing extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920462663.3U CN209918019U (en) | 2019-04-08 | 2019-04-08 | Fiber crushing extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209918019U true CN209918019U (en) | 2020-01-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920462663.3U Active CN209918019U (en) | 2019-04-08 | 2019-04-08 | Fiber crushing extruder |
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| CN (1) | CN209918019U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110064476A (en) * | 2019-04-08 | 2019-07-30 | 淮安柴米河农业科技股份有限公司 | A kind of fiber crushing extruding machine |
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2019
- 2019-04-08 CN CN201920462663.3U patent/CN209918019U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110064476A (en) * | 2019-04-08 | 2019-07-30 | 淮安柴米河农业科技股份有限公司 | A kind of fiber crushing extruding machine |
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