CN209914935U

CN209914935U - Commercial full automatization soybean milk processing equipment

Info

Publication number: CN209914935U
Application number: CN201822074427.2U
Authority: CN
Inventors: 赵学敏; 张艳艳; 王斌鹏
Original assignee: Qilu University of Technology
Current assignee: Qilu University of Technology
Priority date: 2018-12-11
Filing date: 2018-12-11
Publication date: 2020-01-10
Anticipated expiration: 2028-12-11

Abstract

The utility model provides a technical scheme of a commercial full-automatic soybean milk processing device, wherein a soybean soaking, washing and discharging mechanism and a barrel cover lifting mechanism are arranged on a frame, the soybean soaking, washing and discharging mechanism is positioned above a soybean grinding mechanism, the soybean soaking, washing and discharging mechanism comprises a soybean soaking barrel which is rotationally connected with the frame, the upper end of the soybean soaking barrel is provided with a feed inlet, the lower end of the soybean soaking barrel is communicated with a water diversion pipe, and the soybean soaking barrel is driven to rotate by a driving mechanism; the barrel cover lifting mechanism comprises a sliding block and a barrel cover support fixed on the sliding block, the sliding block is driven by a driving mechanism to move, and the barrel cover support is fixed on the upper portion of the barrel cover. The utility model discloses collect bubble beans, wash beans, arrange beans, grind beans, boil thick liquid integration, whole process realizes unmanned operation, saves artifical feed night, and the manual work such as manual work of crossing the package.

Description

Commercial full automatization soybean milk processing equipment

Technical Field

The utility model belongs to the technical field of the food machinery technique and specifically relates to a commercial full automatization soybean milk processing equipment is applicable to batch large-scale production soybean milk and derivative, realizes soaking beans, washing beans, row beans, grinding beans, boil thick liquid full automatization.

Background

Soymilk and its derivatives are widely known as traditional breakfast in China and have a great market demand. There are also 3 extensive consumer groups abroad, and customs data shows that the current bean product is one of the best-selling foods exported in China. For a long time, the traditional manual or semi-automatic operation is mostly adopted for processing the soybean milk, the production efficiency is low, and the labor intensity of workers is high. Taking a medium meal for 100 breakfast as an example, the practitioner needs to soak beans at 8 nights, grind and boil the beans at 3 morning of the next day until the time comes to 7 morning. The processing method has the advantages of long time consumption, large workload, unstable taste due to the fact that the processing technology is subject to the experience of workers, difficulty in meeting the market demands due to the existing processing equipment and heating mode, and need of better processing equipment and heating mode. Which is a disadvantage of the prior art.

Disclosure of Invention

The utility model aims to solve the technical problem that it is not enough to prior art exist, and provide a technical scheme of commercial full automatization soybean milk processing equipment, when having solved artifical or semi-automatization operation, production efficiency is low, and intensity of labour is big, the problem that heavy metal was appeared when heating with metal electrode, the utility model discloses the integration of collection bubble beans, washing beans, row beans, mill beans, boiling thick liquid, whole process realizes unmanned operation, saves artifical feed night, and the manual work such as manual work of package is crossed.

The scheme is realized by the following technical measures: the full-automatic soybean milk processing equipment comprises a rack, wherein a soybean grinding mechanism is arranged on the rack, a soybean boiling barrel is arranged on one side of the rack, a barrel cover is arranged on the soybean boiling barrel, a soybean milk heating mechanism is fixed on the lower portion of the barrel cover, a soybean soaking, washing and discharging mechanism and a barrel cover lifting mechanism are further arranged on the rack, the soybean soaking, washing and discharging mechanism is positioned above the soybean grinding mechanism and comprises a soybean soaking barrel which is rotatably connected to the rack, a feed inlet is formed in the upper end of the soybean soaking barrel, the lower end of the soybean soaking barrel is communicated with a water guide pipe, and the soybean soaking barrel is driven to rotate by a driving mechanism; the barrel cover lifting mechanism comprises a sliding block and a barrel cover support fixed on the sliding block, the sliding block is driven by a driving mechanism to move, and the barrel cover support is fixed on the upper portion of the barrel cover.

The utility model discloses a further improvement is in addition, the below of bubble beans bucket is in install the backplate in the frame, the backplate cladding is in the outside that the bubble beans bucket rotated the orbit, the bottom of backplate is provided with row beans hole, arrange the import intercommunication of beans hole and backplate connecting cylinder, the backplate connecting cylinder is located the below of backplate.

The utility model discloses a further improvement still, grind beans mechanism and include hopper and automatic sediment fiberizer, the import of hopper with the export intercommunication of backplate connecting cylinder, the export of hopper and the import intercommunication of automatic sediment fiberizer.

The utility model discloses a further improvement still, soybean milk heating mechanism includes graphite electrode, polytetrafluoroethylene backup pad, polytetrafluoroethylene fixed plate, the lower part at the bung is fixed to the polytetrafluoroethylene fixed plate, the lower part at the polytetrafluoroethylene fixed plate is fixed to the polytetrafluoroethylene backup pad, the both sides of polytetrafluoroethylene backup pad are provided with graphite electrode.

The utility model discloses a further improvement still, actuating mechanism includes worm gear motor, big sprocket, little sprocket and chain, worm gear motor fixes the lower extreme in the frame, and worm gear motor's output shaft and little sprocket fixed connection, it is fixed with big sprocket that little sprocket passes through the chain, big sprocket is fixed on the back shaft of bubble beans bucket, be fixed with the chain connecting seat on the chain, it is fixed with the slider that the chain connecting seat passes through the connecting plate.

The utility model discloses a further improvement still, the upper end and the lower extreme of frame are installed the straight line respectively and are slided the unit and support, install cylinder linear guide in the straight line slides the unit and support, cylinder linear guide and slider sliding connection.

The utility model discloses a further improvement still, be provided with defibrination motor and puddler in the automatic sediment fiberizer, the output shaft of this puddler and fiberizer motor.

The utility model discloses a further improvement still, be provided with the beans groove that hinders of a set of indent on the pipe wall of leading water pipe, hinder the recess that the beans groove is rectangular shape.

The utility model discloses a further improvement still, install in the frame and be used for controlling the drainage solenoid valve that the beans were intake to the beans in the beans bucket that steeps the beans intake, the mill beans intake and be used for controlling the beans drainage of washing in the beans bucket, install floater lever level gauge in the beans bucket that steeps, install the floater level gauge in the beans bucket that boils, floater lever level gauge, floater level gauge all with the solenoid valve electricity that intakes is connected.

The utility model discloses a further improvement still, be provided with in the frame and uncap a position proximity switch, bubble beans position proximity switch and close and cover position proximity switch, bubble beans position proximity switch and close and cover position proximity switch all with worm gear speed reduction motor electricity and be connected.

The utility model has the advantages that:

(1) the device realizes full automation of soybean soaking, soybean washing, soybean discharging, soybean grinding, soybean boiling and soybean curdling during soybean milk processing, and has the characteristic of strong applicability; the equipment is easy to reduce the labor intensity and improve the working efficiency;

(2) the soybean milk processing equipment of the utility model can simultaneously complete the turnover of the soybean soaking barrel and the lifting of the barrel cover by only using one main motor, and has stable transmission and accurate position;

(3) by using the graphite electrode electrolytic heating technology, the heavy metal precipitation during the heating by using the stainless steel plate electrode is avoided, and the zero pollution in the heating process is realized; the voltage can be automatically and rapidly adjusted, and the rapid temperature rise of the slurry is realized;

(4) the water conduit of the bean soaking barrel can finish water inlet and drainage without being blocked by wet beans, and the practicability is high.

Therefore, compared with the prior art, the utility model has the substantive characteristics and the progress, and the beneficial effects of the implementation are also obvious.

Drawings

Fig. 1 is a perspective view 1 of the present invention.

Fig. 2 is a perspective view of the present invention 2.

Fig. 3 is a schematic view of the structure of the present invention.

Fig. 4 is a schematic structural diagram of the guard plate of the present invention.

Fig. 5 is a schematic view of the local structure of the water conduit of the present invention.

In the figure, 1 is a frame, 2 is a linear sliding unit support, 3 is a cylindrical linear guide rail, 4 is a sliding block, 5 is a large chain wheel, 7 is a spherical bearing with a vertical seat, 10 is a barrel cover support, 11 is a barrel cover, 12 is a polytetrafluoroethylene fixing plate, 13 is a polytetrafluoroethylene supporting plate, 14 is a bean boiling barrel, 15 is a graphite electrode, 16 is an insulating pad, 17 is a worm gear speed reducing motor, 18 is a motor adjusting plate, 20 is a chain, 23 is a pulp outlet nozzle, 25 is an automatic pulp grinder, 26 is a hopper, 27 is a guard plate connecting barrel, 28 is a water guide pipe, 29 is a guard plate, 31 is a supporting shaft, 33 is a bean soaking barrel, 34 is a feeding port, 35 is a bean discharging hole, and 36 is a bean blocking groove.

Detailed Description

In order to clearly illustrate the technical features of the present solution, the following explains the present solution by a specific embodiment in combination with the accompanying drawings.

Can find out through the attached drawing, a commercial full automatization soybean milk processing equipment, including frame 1, be provided with the mill beans mechanism in frame 1, one side of frame 1 is provided with boils beans bucket 14, be provided with bung 11 on the boil beans bucket 14, the lower part of bung 11 is fixed with soybean milk heating mechanism, still be provided with the beans of soaking and wash beans row beans mechanism and bung elevating system in frame 1, the beans of soaking is washed beans and is arranged beans mechanism and be located the top of mill beans mechanism, the beans of soaking is washed beans and is arranged beans mechanism and includes the beans of soaking bucket 33, and the upper end of soaking beans bucket 33 is provided with feed inlet 34 that is used for adding beans, and the beans of soaking bucket 33 internal fixation has back shaft 31, and the both ends of back shaft 31 are connected with the spindle nose respectively, and the spindle nose is connected through taking vertical seat spherical bearing 7 to rotate with frame 1, can realize the rotation of the beans of soaking bucket 33 like this, accomplishes. Install water pipe 28 and communicate with bubble beans bucket 33 at the lower extreme of bubble beans bucket 33, water pipe 28's effect is to adding water in order to wash beans in bubble beans bucket 33, bubble beans and will wash beans, the water after the bubble beans is discharged through water pipe 28, be provided with the beans groove 36 that hinders of a set of indent on water pipe 28's the pipe wall, it is the recess of rectangular shape to hinder beans groove 36, it has reduced the sectional area of water pipe 28 to a certain extent to hinder beans groove 36, make the beans grain unable through hindering beans groove 36 outflow, avoid beans grain to block the water route, accomplish bubble beans business turn over water and wash beans business turn over water, realize soaking the function of wasing beans grain. The below of bubble beans bucket 33 is provided with backplate 29, and backplate 29 is fixed with frame 1 through the bolt, and backplate 29's shape is the arc, and the cladding is in the outside of bubble beans bucket 33 rotation orbit, and backplate 29 plays certain effect of blockking to the beans, prevents that the soybean from dropping outside the hopper 26 of grinding the beans mechanism. The backplate connecting cylinder 27 is fixed with to the below of backplate 29, and the bottom of backplate 29 is provided with row beans hole 35, arrange beans hole 35 and backplate connecting cylinder 27's import intercommunication, the export and the hopper 26 intercommunication of backplate connecting cylinder 27, when the upset of bubble beans bucket 33, discharge the beans through backplate connecting cylinder 27 to grind in the hopper 26 of beans mechanism.

The barrel cover lifting mechanism comprises a sliding block 4 and a barrel cover support 10 fixed on the sliding block 4, the sliding block 4 is driven by a driving mechanism to move, and the barrel cover support 10 is fixed on the upper portion of the barrel cover 11.

The lifting of the barrel cover 11 and the overturning of the bean soaking barrel 33 are controlled by a driving mechanism, the driving mechanism comprises a worm gear speed reducing motor 17, a large chain wheel 5, a small chain wheel and a chain 20, the worm gear speed reducing motor 17 is installed on a motor adjusting plate 18, the motor adjusting plate 18 is fixed at the lower end of the rack 1 through bolts, and the positioning of two degrees of freedom of the upper, lower, left and right sides can be realized. The output shaft of the worm gear speed reducing motor 17 is fixedly connected with the small chain wheel, the small chain wheel is connected with the large chain wheel 5 through the chain 20, and the large chain wheel 5 is fixed on the supporting shaft 31 of the bean soaking barrel 33 through a flat key, so that when the worm gear speed reducing motor 17 is started, the turning motion of the bean soaking barrel 33 can be realized through a chain transmission structure.

The chain 20 is fixed with a chain connecting seat, the chain connecting seat is fixed with the sliding block 4 through a connecting plate, when the worm gear and worm speed reducing motor 17 is started, the chain 20 drives the sliding block 4 to move up and down through the chain connecting seat, the sliding block 4 drives the barrel cover support 10 to move up and down, and finally the barrel cover 11 is moved up and down. During operation, the worm gear and worm speed reducing motor 17 rotates forwards, the barrel cover 11 moves towards the bean boiling barrel 14 until the cover is closed, the worm gear and worm speed reducing motor 17 rotates backwards, and the barrel cover 11 moves towards the direction far away from the bean boiling barrel 14 until the cover is opened.

Two linear sliding unit supports 2 are respectively installed at the upper end and the lower end of the rack 1, a cylindrical linear guide rail 3 is installed in the two linear sliding unit supports 2 corresponding to each other from top to bottom, the two cylindrical linear guide rails 3 are total, and the cylindrical linear guide rails 3 are connected with the sliding blocks 4 in a sliding mode.

The bean grinding mechanism comprises a hopper 26 and an automatic pulp grinder 25, the automatic pulp grinder 25 is fixed below the hopper 26, and the outlet of the hopper 26 is communicated with the inlet of the automatic pulp grinder 25. Automatic sediment fiberizer 25 passes through the bolt with the lathe bed, the rubber pad is fixed, be provided with the puddler in the automatic sediment fiberizer 25, this puddler and the output shaft of fiberizer motor, the grinding motor rotates and drives the puddler and rotate, effectively prevents that backplate connecting cylinder 27 and hopper 26 department ponding from long-pending beans.

The soybean milk heating mechanism includes graphite electrode, polytetrafluoroethylene backup pad 13, polytetrafluoroethylene fixed plate 12 is fixed in the lower part of bung 11, 304 stainless steel countersunk head hexagon socket head cap screw is fixed in the lower part at polytetrafluoroethylene fixed plate 12 for polytetrafluoroethylene backup pad 13, 304 stainless steel countersunk head hexagon socket head cap screw is fixed with graphite electrode 15 through the both sides of polytetrafluoroethylene backup pad 13. The graphite electrode is fixed on a polytetrafluoroethylene plate, the melting point of the polytetrafluoroethylene is far higher than the boiling temperature of slurry, and the graphite electrode is a food-grade plate and is free of pollution and thermal deformation. The soybean milk is boiled by utilizing a graphite electrode heating technology, the aim of heating is achieved by utilizing the Joule effect of solid matters in the soybean milk during electric conduction, the conductivity of the soybean milk is increased along with the rise of temperature, the current is changed rapidly, the heating power is kept unchanged, and the full automation of the heating process is completed by automatically adjusting the voltage. The graphite electrode heating technology is used, the situation that when a stainless steel plate electrode is used for heating, the polar plate and soybean milk solid matter are subjected to electrochemical reaction to cause the polar plate to rust and heavy metal to be separated out is avoided, the graphite electrode is formed by extruding single-layer carbon atoms, and zero pollution in the heating process is realized.

The utility model discloses utilize graphite as a crystallization carbon, belong to the hexagonal system, the stratiform is split, has perfect two-dimensional cellular crystal structure, and is electrically conductive, but the inactive nature of chemical property boils thick liquid, and heavy metal when having avoided using the corrosion resistant plate heating is appeared, can realize that whole thick liquid process of boiling pollutes, the low energy consumption, obtains the purpose of the good taste of soybean milk. The specific working principle of the technology for heating the soybean milk by the graphite electrode 15 is that 220v household voltage is applied to the graphite parallel electrode, the heat generated inside is heated by utilizing the Joule effect of solid matters in the soybean milk when the solid matters are conductive, and the conductivity of the soybean milk is enhanced along with the rise of the temperature. Through the graphite parallel electrode heating device, the heating rate is improved, and the heating time is shortened.

In order to realize the utility model discloses an degree of automation guarantees that this equipment whole process realizes unmanned operation, saves artifical feed night, and the manual work such as package is crossed to the manual work. The utility model discloses install the water solenoid valve that advances that is used for controlling the beans that steep in the beans bucket 33 to intake, grind beans and intake and be used for controlling the drainage solenoid valve that washes beans drainage in the beans bucket 33 in the beans bucket 1, install floater lever level gauge in the beans bucket 33 of steeping, install the floater level gauge in the beans bucket 14 of boiling, floater lever level gauge, floater level gauge all with the solenoid valve electricity that advances is connected. The automatic bean-soaking machine is characterized in that a cover opening position approach switch, a bean-soaking position approach switch and a cover closing position approach switch are arranged on the rack 1 and used for detecting the position of the sliding block 4, the cover opening position, the bean-soaking position and the cover closing position are respectively arranged at three positions from top to bottom, and the approach switches, the bean-soaking position approach switch and the cover closing position approach switch are electrically connected with the worm gear speed reduction motor 17. The cover opening position approach switch, the bean soaking position approach switch and the cover closing position approach switch are all photoelectric PNP sensors.

The utility model discloses a theory of operation is: firstly, a bean soaking barrel 33 is driven by a worm and gear motor, a chain wheel pair and a support shaft 31 to rotate to a bean soaking position, beans are added through a feeding funnel fixed above a rack 1, a floating ball type lever liquid level meter is arranged in the bean soaking barrel 33 and used for controlling the opening and closing of a water inlet electromagnetic valve, water is fed to a designated liquid level through a water guide pipe 28, and bean soaking time is set; after soaking the beans, automatically starting a bean washing function, setting washing times, and finishing self-cleaning of wet beans; after the cleaning is finished, the drainage electromagnetic valve is opened, and the sewage is automatically discharged to a sewer through the water conduit 28; then, the worm and gear reducing motor 17 rotates positively to drive the small chain wheel to rotate positively, the bucket cover 11 is driven to move downwards to a cover closing position through chain transmission, and meanwhile, the bean soaking bucket 33 is driven to rotate through the large chain wheel 5 and the rotating shaft and just aligns with a bean discharging hole 35 of a guard plate 29 which is rigidly connected with the rack 1, so that a bean discharging function is realized, and bean grains are discharged into the bean grinding mechanism; then the grinding motor rotates to drive the stirring rod to rotate, the water inlet electromagnetic valve is opened again, the liquid level meter in the bean soaking barrel 33 controls the water flow, the bean grinding mechanism finishes the self separation of grinding and pulp residue, and the pulp flows into the bean boiling barrel 14 through the pulp outlet nozzle 23 and the hose; the bean boiling barrel 14 is internally provided with a graphite electrode 15 and a floating ball liquid level meter, three low, medium and high liquid levels of 40L/60L/110L are selected, when the specified liquid level is reached, the water inlet electromagnetic valve is closed, and the grinding motor stops rotating. The heating technology of the graphite electrode 15 is adopted for boiling the soybean milk, so that heavy metal precipitation during heating by using a stainless steel plate is avoided, zero pollution in the heating process is realized, the conductivity of the soybean milk is influenced along with the rise of the temperature, the current is changed rapidly, and the full automation of the heating process is completed by automatically adjusting the voltage; finally, the worm gear and worm speed reducing motor 17 rotates reversely to drive the chain wheel to rotate reversely, the barrel cover 11 is driven to move upwards to the cover opening position through chain transmission, the barrel cover 11 is lifted, meanwhile, the bean soaking barrel 33 is driven to rotate through the driven chain wheel shaft, and sealing of the bean soaking barrel 33 is achieved.

Although the present invention has been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and those skilled in the art should understand that various modifications or variations can be made by those skilled in the art without inventive work on the basis of the technical solution of the present invention.

Claims

1. The utility model provides a commercial full automatization soybean milk processing equipment, includes frame (1), be provided with the mechanism of grinding beans on frame (1), one side of frame (1) is provided with boils beans bucket (14), be provided with bung (11) on boiling beans bucket (14), the lower part of bung (11) is fixed with soybean milk heating mechanism, characterized by: the bean soaking, washing and discharging mechanism and the barrel cover lifting mechanism are further arranged on the rack (1), the bean soaking, washing and discharging mechanism is located above the bean grinding mechanism and comprises a bean soaking barrel (33) which is rotatably connected to the rack (1), a feeding hole (34) is formed in the upper end of the bean soaking barrel (33), the lower end of the bean soaking barrel (33) is communicated with the water guide pipe (28), and the bean soaking barrel (33) is driven to rotate by the driving mechanism; the barrel cover lifting mechanism comprises a sliding block (4) and a barrel cover support (10) fixed on the sliding block (4), the sliding block (4) is driven to move by a driving mechanism, and the barrel cover support (10) is fixed on the upper portion of the barrel cover (11).

2. The full automatic commercial soymilk processing apparatus according to claim 1, characterized in that: the below of bubble beans bucket (33) is in install backplate (29) on frame (1), backplate (29) cladding is in the outside of bubble beans bucket (33) rotation orbit, the bottom of backplate (29) is provided with row beans hole (35), arrange the import intercommunication of beans hole (35) and backplate connecting cylinder (27), backplate connecting cylinder (27) are located the below of backplate (29).

3. The full automatic commercial soymilk processing apparatus according to claim 2, characterized in that: the bean grinding mechanism comprises a hopper (26) and an automatic dreg pulp grinder (25), the inlet of the hopper (26) is communicated with the outlet of the protective plate connecting cylinder (27), and the outlet of the hopper (26) is communicated with the inlet of the automatic dreg pulp grinder (25).

4. The full automatic commercial soymilk processing apparatus according to claim 1, characterized in that: the soybean milk heating mechanism includes graphite electrode (15), polytetrafluoroethylene backup pad (13), polytetrafluoroethylene fixed plate (12), the lower part at bung (11) is fixed in polytetrafluoroethylene fixed plate (12), the lower part at polytetrafluoroethylene fixed plate (12) is fixed in polytetrafluoroethylene backup pad (13), the both sides of polytetrafluoroethylene backup pad (13) are provided with graphite electrode (15).

5. The full automatic commercial soymilk processing apparatus according to claim 1, characterized in that: actuating mechanism includes worm gear motor (17), big sprocket (5), little sprocket and chain (20), the lower extreme in frame (1) is fixed in worm gear motor (17), and the output shaft and the little sprocket fixed connection of worm gear motor (17), little sprocket pass through chain (20) and are fixed with big sprocket (5), back shaft (31) at bubble beans bucket (33) are fixed in big sprocket (5), be fixed with the chain connecting seat on chain (20), the chain connecting seat passes through the connecting plate and is fixed with slider (4).

6. The full automatic commercial soymilk processing apparatus according to claim 1, characterized in that: linear sliding unit supports (2) are installed respectively to the upper end and the lower extreme of frame (1), install cylinder linear guide (3) in the linear sliding unit supports (2), cylinder linear guide (3) and slider (4) sliding connection.

7. The full automatic commercial soymilk processing apparatus according to claim 3, characterized in that: and a pulping motor and a stirring rod are arranged in the automatic residue pulping machine (25), and the stirring rod is connected with an output shaft of the pulping machine motor.

8. The full automatic commercial soymilk processing apparatus according to claim 1, characterized in that: the bean milk machine is characterized in that a group of concave bean blocking grooves (36) are formed in the pipe wall of the water conduit (28), and the bean blocking grooves (36) are long-strip-shaped grooves.

9. The full automatic commercial soybean milk processing apparatus according to any one of claims 1 to 5, wherein: the bean-soaking machine is characterized in that a water inlet electromagnetic valve used for controlling bean-soaking water inlet and bean-grinding water inlet in a bean-soaking barrel (33) and a water discharge electromagnetic valve used for controlling bean-washing water discharge in the bean-soaking barrel (33) are installed on the rack (1), a floating ball lever type liquid level meter is installed in the bean-soaking barrel (33), a floating ball liquid level meter is installed in the bean-boiling barrel (14), and the floating ball lever type liquid level meter and the floating ball liquid level meter are both electrically connected with the water inlet electromagnetic valve.

10. The fully automatic commercial soymilk processing apparatus according to claim 5, characterized in that: the soybean soaking machine is characterized in that a cover opening position proximity switch, a soybean soaking position proximity switch and a cover closing position proximity switch are arranged on the rack (1), and the proximity switch, the soybean soaking position proximity switch and the cover closing position proximity switch are electrically connected with a worm gear and worm speed reduction motor (17).