CN201078989Y

CN201078989Y - Immersion machine

Info

Publication number: CN201078989Y
Application number: CNU2007200798642U
Authority: CN
Inventors: 范燕民
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-06-11
Filing date: 2007-06-11
Publication date: 2008-07-02
Anticipated expiration: 2017-06-11

Abstract

The utility model relates to a soaker, which is relative to a bean soaking and processing unit. The soaker solves the problems that the operation of the prior unit is inconvenient, the labor intensity is high, the soaking quality is low, the production efficiency is low and the environment is polluted. A soaking pool (22) with small holes at the surrounding wall is arranged in a water tank (1), a main shaft (15) positioned above the soaking pool is connected with a speed regulating motor (8) in the driving way, the right end of the main shaft is connected with a rotating disc (20) and is provided with ejecting oars (16) evenly, the periphery of the rotating disc (20) is distributed with radial blades (3), the blades at the lower part are positioned in the soaking pool, and an out-feed channel is arranged below the blades (3) at the upper part, the oar sheets of the ejecting oars (16) and the main shaft have an included angle Alpha, and a feed chute (11) is arranged above the right end of the soaking pool.

Description

Immersion machine

Technical field:

The utility model is relevant with the bean product making apparatus, and is especially relevant with the beans infuser device.

Background technology:

Existing so far more than the 300 year history of bean paste is indispensable important condiment in the Sichuan cuisine, is described as " soul of Sichuan cuisine ".The quality of bean paste is except the influence of being selected for use the capsicum quality, and its mouthfeel, pure fragrance depend primarily on the wherein fermented quality of lima bean lobe, therefore, and fermentation lima bean lobe be otherwise known as " soul of bean paste ".In the entire making process of bean paste, the fermentation procedure of lima bean lobe is most important link, also is the link that working environment is the arduousest, physical strength is maximum in the whole bean paste manufacturing process.All the time, the ferment making of lima bean lobe all is to rely on manually to finish, and its process mainly is:

1, boiling water immersion workpeople puts into the boiling water pond to the large bamboo or wicker basket of filling dried lima bean lobe, soaks after 2～3 minutes and takes out;

2, put into cold water immediately after cold water soak is taken out and soak from boiling water, take out drainage after more than 10 minute;

3, drainage filters out redundant moisture, reaches that the lima bean lobe has suctioned moisture but the effect of not dripping;

4, mixing the lima bean lobe of fermentation raw material after with drainage mixes with fermentation raw material;

5, fermentation is put the lima bean lobe of mixed fermentation raw material into the fermenting cellar fermentation.

This shows that manually soak the lima bean lobe, labour intensity is big, poor working environment, production efficiency is low.Near the large bamboo or wicker basket wall lima bean lobe is scalded ripely soon by boiling water, when moisture also suctions, and also soaking in the middle of the large bamboo or wicker basket, two parts temperature differs more than 20 ℃, and water content is inhomogeneous after soaking, and is very unfavorable to the fermented quality of lima bean lobe.In addition, from the health angle, when manually soaking the lima bean lobe, soaked the waste water crossing current of lima bean lobe, this waste water alkalescence is strong, protein and content of starch height, and very easily rancid living maggot makes the sanitary condition of production site be difficult to improve, and environment is polluted.Have, dried lima bean lobe all is entrained with silt, handstone, regulus and other impurity again, and artificial the immersion is that whole large bamboo or wicker basket is put into water, whole again large bamboo or wicker basket takes out from water, be difficult to these contaminant removals are fallen, wrapped folder is in the lima bean lobe always for partial impurities, and final residue is in the finished product of making.

The utility model content:

The purpose of this utility model provides a kind of simple in structure, and is easy to operate, but continuous industry processing, production efficiency height is free from environmental pollution, soaks the measured immersion machine of matter.

The utility model is achieved in that

The utility model immersion machine, foraminate fermentation vat 22 on the wall around having in the water tank 1, the main shaft 15 that is positioned at the fermentation vat top is in transmission connection with buncher 8, its left end is connected with rotating disk 20, its right-hand member is evenly equipped with material toggling oar 16, and rotating disk 20 peripheries are evenly equipped with radial blade 3, following blade is positioned at fermentation vat, and there is blow tank 21 top blade 3 belows, the blade of material toggling oar 16 tilts to the left, with main shaft angle α be acute angle.

Water tank 1 has feed well 11 for two of series connection above the fermentation vat of water tank, the blow tank 21 that is positioned at the water tank of right-hand member also is the feed well 11 that is positioned at the water tank of left end, contain cold water in the contain boiling water in the right-hand member water tank, left end water tank.

Water tank 1 bottom has outlet pipe 4, top that water inlet pipe 7 is arranged, soak on the pool wall overfall 23 is arranged, buncher 8 is connected with decelerator 10 through first shaft coupling 9, decelerator 10 is connected with main shaft 15 through second shaft coupling 12, bearing block 13 and bearing 14 are arranged in the support 2, main shaft 15 is connected with bearing 14, and water tank 1 has protective cover 18.

Main shaft 15 is connected with rotary disk basement 17, and rotary disk basement 17 is connected with turntable mounting 19, and turntable mounting 19 is connected with rotating disk 20.

The water tank 1 that is positioned at right-hand member has water back 5.

The utility model can carry out the immersion processing of bean cotyledon or other particulate matters continuously, each lima bean lobe can both fully contact with water during immersion, reaching under the identical water content prerequisite, soak time shortens 1/3rd than artificial the immersion, can also easily and easily control soak time according to the water content of raw material, effectively enhance productivity, greatly alleviated labor strength; The immersion effect is even, haves laid a good foundation for improving fermented quality; The impurity that the lima bean lobe is carried secretly fully is eliminated in immersion process, and lima bean lobe surface is cleaned with also being compared; The dirty and messy phenomenon of processing place waste water crossing current is thoroughly eliminated, and waste water can focus on, and has improved environment, has reduced pollution.

Description of drawings:

Fig. 1 is one of structure chart of the present utility model.

Fig. 2 is the right view of Fig. 1.

Fig. 3 is two of a structure chart of the present utility model.

The specific embodiment:

The utility model is hot water or cold water's immersion machine of boiler and cold water storage cistern polyphone.Hot water or cold water's immersion machine is according to traditional bean cotyledon zymotechnique requirement, and the problem that exists at the artificial fermentation is developed simultaneously, and its equipment is composed as follows: (see figure 1)

Feed well

Water tank;

Fermentation vat;

Decelerator and motor;

Main shaft and material toggling oar;

Get material rotating disk and blade;

Blow tank.

Motor 8 drives decelerator 10, decelerator drives main shaft 15 and rotates, some material toggling oars 16 evenly are installed on the main shaft vertically, because each material toggling oar all has 30 °～60 ° angle (a angle among the figure one) with main shaft, when rotating, the material toggling oar can produce thrust vertically under main shaft drives, when each material toggling oar forwards in the fermentation vat, lima bean lobe in the fermentation vat can be pushed ahead one section vertically, several material toggling oars of installing on the axle are constantly pushed ahead the lima bean lobe one by one in the mode of delivering in relays, and finally shift the other end of fermentation vat onto.Owing to select the adjustable motor of rotating speed for use, therefore, the rotating speed of the material toggling oar that is driven by main shaft also can be controlled, and then reaches the pace of material in the control fermentation vat, and the material toggling oar rotates fast, and material just advances soon, otherwise then slow.

Fill water master waterline during work in the water tank 1, because fermentation vat 22 wall cloths have been expired aperture, water in the water tank and the water in the fermentation vat remain and communicate, water temperature is basically identical also, if boiling water soaks, open the valve of boiling water immersion machine heating tube in advance, the water in the water tank is heated to more than 95 ℃.

When dried lima bean lobe is transported to feed well 11 by belt conveyor, after dried lima bean lobe rolls into an end of fermentation vat along feed well, at once be submerged in the water of fermentation vat, under the promotion of the material toggling oar that constantly rotates, slowly move to the other end of fermentation vat vertically, each lima bean lobe all fully contacts with water in the process that the lima bean lobe constantly moves, and obtains to soak uniformly.The various fine impurities of carrying secretly in the lima bean lobe, the meeting of light specific gravity float over the top and the water surface of water, most can be by the overfall at water surface place, along with current overflow and are eliminated; Heavy impurity then can sink to fermentation vat in the moving process of lima bean lobe at the bottom of and by the aperture that pool wall is abound with drop to sink to water tank in the water tank at the bottom of, can remove when end-of-job is swept water tank.

Be installed with one at the main shaft other end and get material rotating disk 20 with what main shaft rotated, some blades 3 that are used for getting material are arranged on the rotating disk, when the lima bean lobe is advanced to the other end of fermentation vat by the material toggling oar, can constantly from fermentation vat, be spooned up by the blade on the rotating disk, when blade forwards a position, 10 point～12 to, or during position, 12 point～2, the lima bean lobe that blade is being ladled out can tumble out blade automatically because of the inclination of blade, falls in blow tank 21 and along the blow tank that tilts to roll in the cold water soak machine.The blow tank of (see figure 3) boiling water immersion machine is the feed well of cold water soak machine just.The operation principle of cold water soak machine and boiling water immersion machine just the same, just the water in the water tank need not to heat.After the lima bean lobe is finished cold water soak and rolled out along cold water soak machine blow tank, just enter next process.

Claims

1. immersion machine, foraminate fermentation vat (22) on the wall around it is characterized in that having in the water tank (1), the main shaft (15) that is positioned at the fermentation vat top is in transmission connection with buncher (8), its left end is connected with rotating disk (20), its right-hand member is evenly equipped with material toggling oar (16), and rotating disk (20) periphery is evenly equipped with radial blade (3), following blade is positioned at fermentation vat, and there is blow tank (21) top blade (3) below, the blade of material toggling oar (16) tilts to the left, with main shaft angle α be acute angle.

2. immersion machine according to claim 1, it is characterized in that water tank (1) two for series connection, feed well (11) is arranged above the fermentation vat of water tank, the blow tank (21) that is positioned at the water tank of right-hand member also is the feed well (11) that is positioned at the water tank of left end, contain cold water in the contain boiling water in the right-hand member water tank, left end water tank.

3. immersion machine according to claim 1, it is characterized in that water tank (1) bottom has outlet pipe (4), top that water inlet pipe (7) is arranged, soak on the pool wall overfall (23) is arranged, buncher (8) is connected with decelerator (10) through first shaft coupling (9), decelerator (10) is connected with main shaft (15) through second shaft coupling (12), bearing block (13) and bearing (14) are arranged in the support (2), and main shaft (15) is connected with bearing (14), and water tank (1) has protective cover (18).

4. immersion machine according to claim 1 is characterized in that main shaft (15) is connected with rotary disk basement (17), and rotary disk basement (17) is connected with turntable mounting (19), and turntable mounting (19) is connected with rotating disk (20).

5. immersion machine according to claim 2, the water tank (1) that it is characterized in that being positioned at right-hand member has water back (5).