CN209903608U

CN209903608U - Vertical profile modeling sculpture rope saw

Info

Publication number: CN209903608U
Application number: CN201821744779.8U
Authority: CN
Inventors: 连如平; 连怡龙
Original assignee: Quanzhou Hongming Machinery Development Co Ltd
Current assignee: Quanzhou Hongming Machinery Development Co Ltd
Priority date: 2018-10-26
Filing date: 2018-10-26
Publication date: 2020-01-07
Anticipated expiration: 2028-10-26

Abstract

The utility model discloses a vertical profile modeling sculpture rope saw, include frame, action wheel, follow driving wheel, rope saw, rotation motor and tension adjusting device, action wheel, follow driving wheel and rotation motor are all established in the frame, it rotates to rotate the motor and drive the action wheel, the rope saw is around establishing at the action wheel and from the driving wheel on, tension adjusting device establishes in the frame and is used for adjusting the tensile size of rope saw, tension adjusting device includes the pneumatic cylinder, the upper surface of frame is equipped with first through-hole, the vertical upper surface of establishing in the frame of pneumatic cylinder, piston rod on the pneumatic cylinder passes first through-hole and is connected from the driving wheel, the air inlet that promotes the piston rod to stretch out on the pneumatic cylinder is for the confined state and is formed with the airtight chamber, the gas outlet and the atmosphere intercommunication that promote the piston rod to stretch out on. Compared with the prior art, the utility model has the characteristics of automatically regulated rope saw's rate of tension, degree of automation is high, low in labor strength.

Description

Vertical profile modeling sculpture rope saw

Technical Field

The utility model relates to a rope saw cutting machine field, concretely relates to vertical profile modeling sculpture rope saw.

Background

In modern architectural decoration, a large amount of special-shaped stones are used, the processing of the existing stones usually adopts manual operation, and the defects are as follows: low production efficiency, long construction period, large material consumption, high labor intensity, serious dust pollution and easy damage to human bodies. For overcoming the above-mentioned manual operation's not enough, the rope saw cutting machine for cutting special-shaped stone material has now been developed, but current rope saw cutting machine is mainly horizontal structure, realizes the cutting to the stone material by the removal of rope saw, and such horizontal rope saw cutting machine will make whole machine occupy great space, and the rope saw still need carry out the profile modeling removal in the cutting for whole rope saw cutting machine's working strength is great, and spare part wearing and tearing are fast, and it is very inconvenient when needing to change the part of damage.

In view of the above, the applicant has made an intensive study to solve the above problems and has made the present invention.

SUMMERY OF THE UTILITY MODEL

A primary object of the utility model is to provide a vertical profile modeling sculpture rope saw, its rate of tension that has automatically regulated rope saw, degree of automation is high, characteristics that intensity of labour is low.

In order to achieve the above purpose, the solution of the present invention is:

the utility model provides a vertical profile modeling sculpture rope saw, includes frame, action wheel, follows driving wheel, rope saw, rotation motor and workstation, vertical setting is in the frame about action wheel and the follow driving wheel, the rope saw is around establishing on action wheel and follow driving wheel, it rotates to rotate the motor and drive the action wheel, the workstation is located the action wheel and is done horizontal migration with the level from between the driving wheel, it exposes in the workstation to have placed stone material and stone material part on the workstation.

Further, still be equipped with tension adjusting device on the vertical profile modeling sculpture rope saw, tension adjusting device establishes in the frame and is used for adjusting the tensile size of rope saw, tension adjusting device includes the pneumatic cylinder, the upper surface of frame is equipped with first through-hole, the vertical upper surface of establishing in the frame of pneumatic cylinder, piston rod on the pneumatic cylinder passes first through-hole and is connected from the driving wheel, when the pneumatic cylinder promoted the piston rod and stretches out, the air inlet of cylinder body was for the enclosed state and gas outlet and atmosphere intercommunication.

Further, be equipped with the axle sleeve on the vertical profile modeling sculpture rope saw, be equipped with from the driving wheel axis of rotation from the driving wheel, be equipped with the action wheel axis of rotation on the action wheel, the axle sleeve cover is located from driving wheel axis of rotation one end, the axle sleeve is connected with the piston rod of pneumatic cylinder and reciprocates along with the piston rod, the axle sleeve includes annular peripheral part, bottom and by the annular peripheral part and the bottom enclose with the slip chamber of external intercommunication, stretch into in the slip chamber and remove in the slip chamber from the driving wheel axis of rotation.

Further, still be equipped with the lateral shifting device on the vertical profile modeling sculpture rope saw, the lateral shifting device includes baffle, lead screw, fixed hand wheel and adjusting hand wheel, the baffle is vertical to be established in the axis of rotation from the driving wheel, still be equipped with the screw hole on going up the dustcoat, the one end of lead screw pass the screw hole of dustcoat and with the baffle butt, the other end and the adjusting hand wheel of lead screw are connected, fixed hand wheel is established between last dustcoat and adjusting hand wheel and is used for fixed lead screw.

Further, still be equipped with the dustcoat in the frame, the dustcoat includes dustcoat, lower dustcoat, goes up sealed lid, lower sealed lid and support frame, go up dustcoat and the dustcoat side that sets up at the support frame of interval from top to bottom, the lower surface of going up the dustcoat is equipped with the first breach that supplies the rope saw to pass, the upper surface of dustcoat is equipped with the second breach that corresponds the setting with first breach down, first breach and second breach all have two, the action wheel is located dustcoat down, be located the dustcoat from the driving wheel, the action wheel is in same vertical face with from the driving wheel, the rope saw passes first breach and second breach duplex winding and establishes at the action wheel and from the driving wheel, go up sealed lid and last dustcoat rotate and be connected and be used for sealed dustcoat, the dustcoat rotates with lower sealed lid to be connected and be used for sealed dustcoat down.

After the structure of the oil adding device is adopted, the utility model relates to a vertical profile modeling sculpture rope saw when needs set up tension adjusting device, pulls the piston rod downwards through external force earlier for the pressure in the space of the formation of one side of piston rod and cylinder body air inlet is less than the pressure of atmospheric pressure, is connected the piston rod with following the driving wheel after that. After the rope saw becomes loose, the downward pulling force of the rope saw on the driven wheel is reduced, so that the driven wheel and the piston rod are unbalanced, the pulling force of the piston rod is larger than the gravity of the driven wheel and the pulling force of the rope saw, therefore, the piston rod moves upwards and drives the driven wheel to move upwards, the rope saw is wound on the driven wheel, the pulling force on the driven wheel is increased, the pulling force of the piston rod is equal to the sum of the gravity of the driven wheel and the pulling force of the rope saw, and further balance is achieved.

Compared with the prior art, the utility model has the characteristics of automatically regulated rope saw's rate of tension, degree of automation is high, low in labor strength.

Drawings

Fig. 1 is a perspective view of the wire saw cutting machine of the present invention.

Fig. 2 is a left side view of the rope saw cutting machine of the present invention.

Fig. 3 is a front sectional view of the rope saw cutting machine of the present invention.

Fig. 4 is a front view of the rope saw cutting machine of the present invention.

Fig. 5 is a right side view of the rope saw cutting machine of the present invention.

Fig. 6 is a schematic view of a three-dimensional structure of the middle working table of the present invention.

Fig. 7 is a front view of the worktable of the present invention.

Fig. 8 is a side view of the table of the present invention.

In the figure:

a frame-1; a support frame-11; an upper housing-111; first notch-1111;

a lower housing-112; a first baffle-113; a second notch-1121;

a driving wheel-2; a driven wheel-3; a rope saw-4; a rotating motor-5;

a tension adjusting device-6; a pneumatic cylinder-61; a piston rod-611; a closed cavity-612;

an air outlet-613; a shaft sleeve-62; an annular peripheral portion-621; bottom-622;

a sliding chamber-623; a lateral moving device-7; a second baffle-71;

screw rod-72; a fixed hand wheel-73; an adjusting hand wheel-74;

a driving wheel rotating shaft-81; a driven wheel rotating shaft-82; a workbench-9;

a base-91; a first mobile station-92; a first servomotor-921;

a first lead screw-922; a first sliding rail-923; a second mobile station-93;

a second servomotor-931; a second screw-932; a second slide rail-933.

Detailed Description

In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.

The coordinates X, Y, Z in the figure respectively indicate the front-back direction, the left-right direction and the up-down direction of the present invention, and the coordinate X indicates the front direction, the coordinate Y indicates the left direction, and the coordinate Z indicates the up direction.

As shown in fig. 1-8, the utility model relates to a vertical profile modeling sculpture rope saw, wherein, include frame 1, action wheel 2, follow driving wheel 3, rope saw 4, rotate motor 5 and workstation 9, action wheel 2 and follow vertical setting in frame 1 from top to bottom of driving wheel 3, rope saw 4 is around establishing on action wheel 2 and follow driving wheel 3, it drives action wheel 2 and rotates to rotate motor 5, rope saw 4 is around establishing on action wheel 2 and follow driving wheel 3, workstation 9 is located action wheel 2 and is done horizontal migration from the level between driving wheel 3, placed stone material and stone material part on workstation 9 and expose in workstation 9.

The workbench 9 comprises a base 91, a first moving platform 92, a second moving platform 93, a first servo motor 921, a first screw rod 922, a first sliding track 923, a second sliding track 933, a second servo motor 931 and a second screw rod 932, wherein the first sliding track 923, the first screw rod 922 and the first servo motor 921 are all arranged on the base 91, the first moving platform 92 is arranged on the first sliding track 923, one end of the first screw rod 922 is connected with the first servo motor 921, the other end of the first screw rod 922 is in threaded connection with the first moving platform 92, and the rotation of the first servo motor 921 drives the first screw rod 922 to rotate, so that the first moving platform 92 is driven to reciprocate back and forth along the first sliding track 923; the second sliding rail 933 is arranged on the first moving table 92, the second sliding rail 933 and the first sliding rail 923 are arranged in a mutually perpendicular manner, the second servo motor 931 and the second lead screw 932 are arranged on the first moving table 92, the second moving table 93 is arranged on the second sliding rail 933, one end of the second lead screw 932 is connected with the second servo motor 931, the other end of the second lead screw 932 is in threaded connection with the second moving table 93, the second servo motor 931 rotates to drive the second lead screw 932 to rotate, the second moving table 93 is further driven to reciprocate back and forth along the second sliding rail 933, stones are placed on the second moving table 93, and the stones are partially exposed out of the second moving table 933.

After the workbench 9 adopts the above structure, when the wire saw 4 performs a cutting process, the wire saw 4 only performs vertical cutting, and the wire saw 4 does not need to move, and the first moving table 92 and the second moving table 93 move to drive the stone to move freely on the horizontal plane, so that a specific stone shape is cut and profiled. The vertical profiling carving rope saw adopts a three-dimensional structure, the occupied space is reduced, and the rope saw 4 which needs to move originally is changed into the mode that the rope saw 4 does not move and the workbench 9 moves on the horizontal plane through the switching of the motion state between the rope saw 4 and the workbench 9, so that the processing and cutting efficiency is improved, and the problem of low efficiency caused by the movement of a thick and heavy rope saw is solved.

Preferably, still be equipped with tension adjusting device 6 on the vertical profile modeling sculpture rope saw, tension adjusting device 6 establishes on frame 1 and is used for adjusting the size of 4 tensions of rope saw, tension adjusting device includes pneumatic cylinder 61 and axle sleeve 62, the upper surface of frame 1 is equipped with first through-hole (not shown), pneumatic cylinder 61 is vertical to be established at the upper surface of frame 1, piston rod 611 on the pneumatic cylinder 61 passes first through-hole and is connected with from driving wheel 3, when promoting piston rod 611 to stretch out on the pneumatic cylinder 61, the cylinder body air inlet is closed state and gas outlet 613 and atmosphere intercommunication to closed state's space is formed with airtight chamber 612.

When the rope saw cutting machine performs cutting movement, the piston rod 611 of the pneumatic cylinder 61 is initially positioned at an air inlet in the pneumatic cylinder 61, the piston rod 611 is connected with the shaft sleeve 62 after being pulled, at this time, the inside of the sealed cavity 612 is in a vacuum state or a state with rare air, and a pressure difference exists between the pressure in the sealed cavity 612 and the atmospheric pressure, so that the atmospheric pressure generates upward thrust on the piston rod 611, the thrust is F1, the sum of the gravity of the driven wheel 3, the driven wheel rotating shaft 82 and the shaft sleeve 62 is F2, and the rope saw pulling force is F3. The pulling force of the piston rod 611 is constant, namely, the magnitude of F1 is constant, the pulling force of the piston rod 611 is equal to the sum of the gravity of the driven wheel 3, the driven wheel rotating shaft 82 and the shaft sleeve 62 and the pulling force of the rope saw 4, namely, F1 is equal to F2 and F3.

The piston rod 611, the driven wheel 3, the driven wheel rotating shaft 82, the shaft sleeve and the rope saw 4 are in a force balance state, due to long-time work, the rope saw 4 becomes loose, the tension degree of the rope saw 4 is reduced, the pulling force is reduced, namely F3 is reduced, at the moment, the pulling force of the piston rod 611 is larger than the sum of the gravity of the driven wheel 3, the driven wheel rotating shaft 82 and the shaft sleeve 62 and the pulling force of the rope saw 4, at the moment, F1 is larger than F2 and F3. The piston rod 611 pulls the driven wheel 3 upwards, the vertical distance between the driving wheel 2 and the driven wheel 3 is increased, the loose rope saw 4 is attached to the driving wheel 2 and the driven wheel 3 again, the pulling force of the rope saw 4 on the driven wheel is increased, F3 is increased, the force balance state is achieved again among the piston rod 611, the driven wheel 3, the driven wheel rotating shaft 82, the shaft sleeve 62 and the rope saw 4, the piston rod 611 stops moving, and the tension adjustment of the rope saw 4 is completed. It should be emphasized that, since the upward pulling force of the piston rod 611 is constant, when the piston rod 611 pulls the sleeve 62 upward and drives the driven wheel 3 to move upward and reach equilibrium, the pulling force of the rope saw 4 on the driven wheel 3 is also constant, that is, the magnitude of the force F3 is constant all the time when equilibrium is reached. Thereby avoided drawing because of excessively dragging to rope saw 4 for rope saw 4 is very tight around establishing on follow driving wheel 3 and action wheel 2, and increases the wearing and tearing of rope saw 4, leads to the life of rope saw 4 to shorten.

Preferably, in order to ensure the normal operation of the machine, and prevent dust and debris from damaging the machine, the frame 1 further includes an outer cover and a support frame 11, the outer cover is disposed on the support frame 11, and the outer cover includes an upper outer cover 111, a lower outer cover 112, an upper sealing cover (not shown), and a lower sealing cover (not shown). The upper outer cover 111 and the lower outer cover 112 are arranged on the side of the support frame 11 at intervals up and down, a first notch 1111 for the rope saw 4 to pass through is arranged on the lower surface of the upper outer cover 111, a second notch 1121 corresponding to the first notch 1111 is arranged on the upper surface of the lower outer cover 112, the first notch 1111 and the second notch 1121 are both two, the driving wheel 2 is positioned in the lower outer cover 112, the driven wheel 3 is positioned in the upper outer cover 111, the driving wheel 2 and the driven wheel 3 are positioned on the same vertical surface, the rope saw 4 passes through the first notch 1111 and the second notch 1121 and is wound on the driving wheel 2 and the driven wheel 3, the upper sealing cover is rotatably connected with the upper outer cover 111 and used for sealing the upper outer cover 111, and the lower sealing cover is rotatably connected with the lower outer cover 112 and used for sealing the lower outer cover 112. After adopting above-mentioned structure, can prevent that cutting dust and piece from getting into inside the cutting machine, guarantee board normal operating, avoid the board to damage.

Preferably, in order to prevent an operator from being injured due to mistaken collision with the rope saw 4 located behind when the device is used for cutting, the frame 1 is further provided with a first baffle 113, the first baffle 113 is connected with the upper outer cover 111 and the lower outer cover 112 and is arranged at the front side of the first notch 1111 and the second notch 1121 at the rear, and the first baffle 113 is used for preventing a worker from being injured due to mistaken collision with the rope saw 4 located behind when the worker is used for cutting the rope saw 4, so that the safety of the operator is guaranteed.

Preferably, the rope saw cutting device is further provided with a shaft sleeve 62, the driven wheel 3 is provided with a driven wheel rotating shaft 82, the driving wheel 2 is provided with a driving wheel rotating shaft 81, the shaft sleeve 62 is horizontally arranged in the upper outer cover 111 and connected with the piston rod 611, the driven wheel rotating shaft 82 is arranged in the shaft sleeve 62, the driven wheel 3 is arranged at one end of the driven wheel rotating shaft 82, the driven wheel rotating shaft 82 drives the driven wheel 3 to transversely move left and right along the direction of the shaft sleeve 62 and can lift the shaft sleeve 62 to enable the driven wheel 3 to move up and down through the arrangement of the shaft sleeve 62, the shaft sleeve 62 comprises an annular outer peripheral portion 621, a bottom portion 622 and a sliding cavity 623 which is formed by the annular outer peripheral portion 621 and the bottom portion 622 and is communicated with the outside, and the driven wheel rotating.

Preferably, in the cutting process of the rope saw 4, the driven wheel 3 is easy to move towards the shaft sleeve 62, so that the driven wheel 3 and the driving wheel 2 are not in the same vertical plane, the rope saw 4 wound on the driving wheel 2 and the driven wheel 3 is inclined, and the processing quality is reduced. Therefore, to solve this problem. Still be equipped with lateral shifting device 7 on the vertical profile modeling sculpture rope saw, lateral shifting device includes second baffle 71, lead screw 72, fixed hand wheel 73 and adjusting hand wheel 74, second baffle 71 is vertical to be established on driven wheel axis of rotation 82, it still is equipped with the screw hole to go up dustcoat 111 side, the screw hole of dustcoat 111 and with second baffle 71 butt are passed to the one end of lead screw 72, the other end and the adjusting hand wheel 74 of lead screw 72 are connected, fixed hand wheel 73 is established and is used for fixed lead screw 72 between dustcoat 111 and adjusting hand wheel 74. When the driven wheel 3 and the driving wheel 2 are not in the same vertical plane, the adjusting hand wheel 74 is rotated, so that the screw rod 72 is screwed into the upper outer cover 111 and is fed into the upper outer cover, one end of the screw rod 72 is abutted to the second baffle 71 to push the second baffle 71 and the driven wheel rotating shaft 82, so that the driven wheel 3 is driven to transversely move, after the driven wheel 3 and the driving wheel 2 are in the same vertical plane, the adjusting hand wheel 74 is stopped to rotate, the fixing hand wheel 73 is rotated, and when the fixing hand wheel 73 abuts against the side surface of the upper outer cover 111 and cannot rotate continuously, the screw rod 72 is fixed.

Preferably, the driving wheel 2 is connected to one end of the driving wheel rotating shaft 81, the other end of the driving wheel rotating shaft 81 passes through a second through hole (not shown) on the side surface of the lower housing 112 and is disposed in the lower housing 112, the driving wheel rotating shaft 81 is connected to the rotating motor 5, and the rotating motor 5 drives the driving wheel rotating shaft 81 to rotate, so as to drive the driving wheel 2 to rotate.

The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.

Claims

1. The utility model provides a vertical profile modeling sculpture rope saw, its characterized in that, vertical profile modeling sculpture rope saw includes frame, action wheel, follows driving wheel, rope saw, rotation motor and workstation, the action wheel with follow vertical setting in the frame from top to bottom of driving wheel, the rope saw is around establishing in the action wheel and following on the driving wheel, it drives the action wheel rotation to rotate the motor, the workstation is located the action wheel and is horizontal migration from the level between the driving wheel, it exposes in the workstation to have placed stone material and stone material part on the workstation.

2. The vertical profiling carving rope saw as claimed in claim 1, wherein a tension adjusting device is further arranged on the vertical profiling carving rope saw, the tension adjusting device is arranged on the frame and used for adjusting the tension of the rope saw, the tension adjusting device comprises a pneumatic cylinder, the upper surface of the frame is provided with a first through hole, the pneumatic cylinder is vertically arranged on the upper surface of the frame, a piston rod on the pneumatic cylinder penetrates through the first through hole and is connected with a driven wheel, when the pneumatic cylinder pushes the piston rod to extend out, an air inlet of the cylinder body is in a closed state, and an air outlet of the cylinder body is communicated with the atmosphere.

3. A vertical profile carving rope saw as claimed in claim 2 wherein: the vertical profile modeling carving rope saw is characterized in that a shaft sleeve is further arranged on the vertical profile modeling carving rope saw, a driven wheel rotating shaft is arranged on the driven wheel, a driving wheel rotating shaft is arranged on the driving wheel, the shaft sleeve is sleeved at one end of the driven wheel rotating shaft, the shaft sleeve is connected with a piston rod of the pneumatic cylinder and moves up and down along with the piston rod, the shaft sleeve comprises an annular peripheral portion, a bottom portion and a sliding cavity which is formed by the annular peripheral portion and the bottom portion and communicated with the outside, and the driven wheel rotating shaft extends into the.

4. A vertical profiling engraving rope saw as claimed in claim 3, characterized in that: still be equipped with the lateral shifting device on the vertical profile modeling sculpture rope saw, the lateral shifting device includes baffle, lead screw, fixed hand wheel and adjusting hand wheel, the baffle is vertical to be established in the axis of rotation from the driving wheel, goes up and still is equipped with the screw hole on the dustcoat, the one end of lead screw pass the screw hole of dustcoat and with the baffle butt, the other end and the adjusting hand wheel of lead screw are connected, fixed hand wheel is established between last dustcoat and adjusting hand wheel and is used for fixed lead screw.

5. A vertical profiling engraving rope saw as claimed in claim 4, characterized in that: still be equipped with the dustcoat in the frame, the dustcoat includes dustcoat, lower dustcoat, goes up sealed lid, lower sealed lid and support frame, go up dustcoat and the dustcoat side that sets up at the support frame of interval from top to bottom, the lower surface of going up the dustcoat is equipped with the first breach that supplies the rope saw to pass, the upper surface of dustcoat is equipped with the second breach that corresponds the setting with first breach down, the action wheel is located dustcoat down, follow driving wheel position in the dustcoat, action wheel and follow driving wheel are in same vertical face, the rope saw passes first breach and second breach and winds around establishing at the action wheel and follow driving wheel, go up sealed lid and last dustcoat rotate and be connected and be used for sealed dustcoat, the dustcoat rotates with lower sealed lid down and is connected and is used for sealed dustcoat down.