CN209903456U - Full-automatic high-speed lines production system - Google Patents
Full-automatic high-speed lines production system Download PDFInfo
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- CN209903456U CN209903456U CN201821340761.1U CN201821340761U CN209903456U CN 209903456 U CN209903456 U CN 209903456U CN 201821340761 U CN201821340761 U CN 201821340761U CN 209903456 U CN209903456 U CN 209903456U
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Abstract
The utility model belongs to the technical field of the lines production technique and specifically relates to a full-automatic fast-speed lines production system, including the conveyer, one side of conveyer is connected with section bar side compounding machine, and material operation unit is connected to one side of section bar side compounding machine, and five high-speed four sides planer are connected to one side of material operation unit, and line grinder is connected to one side of five high-speed four sides planer, and section bar cladding machine is connected to one side of line grinder, and the tracking clipper is connected to one side of section bar cladding machine, and the supplementary blanking machine of machine is connected to one side of tracking clipper. The device is a production system which connects all processes into a whole, all processes of a log workshop section can be completed only by one-time feeding and discharging, a large number of semi-finished product caching areas are saved, unqualified products are prevented from being produced in the offline carrying process, the working efficiency of processing is improved, and labor force is saved.
Description
Technical Field
The utility model relates to an lines production technical field especially relates to a full-automatic fast-speed lines production system.
Background
The existing line production system needs 8 processes of manual feeding, side splicing, health preserving, milling, sanding, cladding, manual cutting and manual blanking, and the problems of low production efficiency, high labor intensity, low manual utilization rate and the like exist because the processes are mutually independent and the feeding, the discharging and the carrying work in the line production process are manually completed. In order to meet the production requirement and improve the production efficiency, a full-automatic high-speed line production system is developed and designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a full-automatic high-speed line production system.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
design a full-automatic high-speed lines production system, including the conveyer, one side of conveyer is connected with section bar side compounding machine, material operation unit is connected to one side of section bar side compounding machine, five-axis high-speed four sides planer is connected to one side of material operation unit, line grinder is connected to one side of five-axis high-speed four sides planer, section bar cladding machine is connected to one side of line grinder, tracking clipper is connected to one side of section bar cladding machine, machine auxiliary blanking machine is connected to one side of tracking clipper, machine auxiliary blanking machine includes the frame, the top of frame is equipped with the fixed plate, one side equidistance of fixed plate is equipped with a plurality of roller bearings, the one end of roller bearing runs through the fixed plate and connects drive mechanism, the bottom of frame is fixed with electric telescopic handle, electric telescopic handle's output shaft runs through the frame and extends away and is equipped with the mounting panel, the top of mounting panel is equipped with a plurality of electric conveyor to electric conveyor is located respectively between the roller bearing, the top of frame is equipped with a plurality of box bodys, the upper end of box body is equipped with the end cover, the mounting panel be equipped with the bracing piece that the box body corresponds, the lower extreme of bracing piece runs through the end cover and extends to in the box body and be connected with the movable block, the side of movable block is equipped with the mounting groove, swing joint has the ball in the mounting groove.
Preferably, the transmission mechanism comprises a motor arranged at the bottom of the rack, belt pulleys are arranged on an output shaft of the motor and one end of the roller, and a belt is arranged between the belt pulleys.
Preferably, the material operation unit comprises an automatic blanking machine and an automatic feeding machine, the automatic blanking machine is located on one side of the automatic feeding machine, the automatic blanking machine is connected with the profile side compounding machine, and the automatic feeding machine is connected with the five-axis high-speed four-side planer.
Preferably, the bottom of the frame is provided with a bottom plate.
Preferably, one side of section bar side compounding machine is equipped with first machine of gluing, first gluey rifle is connected to first machine of gluing, one side of the first transfer wheel on the section bar side compounding machine is equipped with laminating response photoelectric switch to laminating response photoelectric switch presses the device with the curb plate feeding on the section bar side compounding machine to paste the device and correspond, and first gluey rifle is located one side that the device was pressed in the curb plate feeding.
Preferably, one side of section bar cladding machine is equipped with the second machine of gluing, the second machine of gluing is connected the second and is glued the rifle, section bar cladding machine's top is equipped with overhead rubber coating inductive switch to overhead rubber coating inductive switch is located the top of the conveying connecting axle on the section bar cladding machine, the second is glued the rifle and is located one side of rubber coating inductive switch.
The utility model provides a pair of full-automatic fast-speed lines production system, beneficial effect lies in: the device is a production system which connects all processes into a whole, all processes of a log workshop section can be completed only by one-time feeding and discharging, a large number of semi-finished product caching areas are saved, unqualified products are prevented from being produced in the offline carrying process, the working efficiency of processing is improved, and labor force is saved.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic high-speed line production system provided by the present invention;
fig. 2 is a schematic structural view of a conveyor of a full-automatic high-speed line production system according to the present invention;
fig. 3 is a schematic structural view of a profile side compounding machine of a full-automatic high-speed line production system according to the present invention;
fig. 4 is a schematic structural diagram of a five-axis high-speed four-side planer of a full-automatic high-speed line production system according to the present invention;
fig. 5 is a schematic structural view of a line sander of a full-automatic high-speed line production system according to the present invention;
fig. 6 is a schematic structural view of a profile covering machine of a full-automatic high-speed line production system according to the present invention;
fig. 7 is a schematic structural diagram of a tracking and cutting machine of a full-automatic high-speed line production system according to the present invention;
fig. 8 is a schematic structural view of a machine-assisted blanking machine of a full-automatic high-speed line production system according to the present invention;
fig. 9 is an enlarged schematic structural diagram of a point a in fig. 8 of a full-automatic high-speed line production system according to the present invention;
fig. 10 is a schematic top view of the machine-assisted blanking machine of the fully automatic high-speed line production system according to the present invention.
In the figure: the automatic gluing machine comprises a conveyor 1, a profile side compounding machine 2, a first gluing machine 3, an automatic blanking machine 4, an automatic feeding machine 5, a five-axis high-speed four-side planer 6, a line sanding machine 7, a profile cladding machine 8, a second gluing machine 9, a tracking cutting machine 10, a machine auxiliary blanking machine 11, a belt pulley 12, a fixed plate 13, a rolling shaft 14, an electric conveyor belt 15, a mounting plate 16, an end cover 17, a box body 18, a belt 19, a motor 20, a controller 21, a rack 22, an electric telescopic rod 23, a supporting rod 24, a moving block 25, a bottom plate 26, a rolling ball 27, a mounting groove 28, a gate 29, an adjusting mechanism 30, an air telescopic rod 31, a joint induction photoelectric switch 32, a conveying shaft 33, a first conveying wheel 34, a side plate feeding and pressing and pasting device 35, a first glue gun 36, a feeding hole 37, a cutter shaft 38, a discharging hole 39, a control box 40, a 45-degree sand head 41, a side, A coating adjusting pinch roller 45, a transmission motor 46, a second glue gun 47, a travel detection switch 48, a photoelectric detection switch 49, a cut-off saw 50, a servo slide rail 51 and a second transmission wheel 52.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-10, a full-automatic high-speed line production system comprises a conveyor 1, one side of the conveyor 1 is connected with a profile side compounding machine 2, one side of the profile side compounding machine 2 is connected with a material operation unit, one side of the material operation unit is connected with a five-axis high-speed four-side planer 6, one side of the five-axis high-speed four-side planer 6 is connected with a line sander 7, one side of the line sander 7 is connected with a profile cladding machine 8, one side of the profile cladding machine 8 is connected with a tracking cutter 10, one side of the tracking cutter 10 is connected with a machine auxiliary blanking machine 11, the material operation unit comprises an automatic blanking machine 4 and an automatic feeding machine 5, the automatic blanking machine 4 is located at one side of the automatic feeding machine 5, the automatic blanking machine 4 is connected with the profile side compounding machine 2, and the automatic feeding machine 5 is.
An electric telescopic rod 23 is fixed at the bottom of a rack 22, an output shaft of the electric telescopic rod 23 penetrates through the rack 22 and extends out to be provided with a mounting plate 16, a plurality of electric conveyor belts 15 are arranged above the mounting plate 16, the electric conveyor belts 15 are respectively positioned between rollers 14, a plurality of box bodies 18 are arranged above the rack 22, an end cover 17 is arranged at the upper end of each box body 18, a supporting rod 24 corresponding to each box body 18 is arranged on the mounting plate 16, the lower end of each supporting rod 24 penetrates through the end cover 17 and extends into each box body 18 and is connected with a moving block 25, a mounting groove 28 is arranged on the side surface of each moving block 25, balls 27 are movably connected in each mounting groove 28, when materials move to the upper side of the electric conveyor belts 15, the materials are sensed by a sensor on one side of a fixing plate 13, so that the electric telescopic rod 23, uplift the material through electric conveyor belt 15, thereby make the material translation through electric conveyor belt 15, when the material left the inductor, electric telescopic handle 23 drove electric conveyor belt 15 and moves down, drives movable block 25 through bracing piece 24 and removes in box body 18 to make mounting panel 16 more steady.
One side of section bar side compounding machine 2 is equipped with first machine of glue 3, and first machine of glue 3 connects first gluey rifle 36, and one side of the first transfer wheel 34 on section bar side compounding machine 2 is equipped with laminating response photoelectric switch 32 to laminating response photoelectric switch 32 corresponds with curb plate feeding pressure on section bar side compounding machine 2 and pastes device 35, and first gluey rifle 36 is located one side of curb plate feeding pressure and pastes device 35.
One side of the section bar coating machine 8 is provided with a second glue machine 9, the second glue machine 9 is connected with a second glue gun 47, the top of the section bar coating machine 8 is provided with an overhead glue application inductive switch 44, the overhead glue application inductive switch 44 is positioned above the conveying connecting shaft 33 on the section bar coating machine 8, and the second glue gun 47 is positioned on one side of the glue application inductive switch 44.
The manual feeding is assisted by pushing the pneumatic telescopic rod 31 in the conveyor 1, the feeding frequency of the materials and the production speed of the whole line are determined by controlling the pushing rhythm of the pneumatic telescopic rod 31, and the labor intensity of workers can be greatly reduced; the inductive switch of gate 29 one side carries out material input system's control on conveyer 1, controls the width of material import through adjustment mechanism 30 on conveyer 1, prevents to rock about the material propelling movement in-process, has the digital display graduation apparatus on the gate 29 and can be according to material self thickness height-adjusting, guarantees to advance a material at every turn, and inductive switch accomplishes the supplementary material loading action of machine through the material of pneumatic telescopic link 31 propelling movement lower floor after sensing the material.
The section side compounding machine 2 receives the pushed materials, and the section side compounding machine 2 solves the problem that the side splicing needs to be maintained by matching the specificity and the super-strong adhesiveness of PUR glue sprayed by the first glue machine 3. The most important thing that this system can be incessant production in succession has been solved the bonding strength problem between the PDF panel after the side is pieced together, production cycle has been shortened and output has been improved, take out the material of production simultaneously through automatic blanking machine 4, laminating response photoelectric switch 32 cooperation curb plate feeding on the compounding machine 2 of section bar side presses the device 35 to accomplish the laminating action, laminating response photoelectric switch 32 is responsible for controlling the play gluey opportunity of first machine of gluing 3 and the laminating opportunity of curb plate feeding pressure device 35 respectively, first transfer gear 34 adopts same conveying motor cooperation gear and converter control synchronous conveying simultaneously, the pinch roller pushes down the cooperation and realizes that the product steadily gos forward.
The material is placed on the five-axis high-speed four-side planer 6 through the automatic feeding machine 5, the required shape is processed through the five-axis high-speed four-side planer 6, the product enters the five-axis high-speed four-side planer 6 through the feeding port 37, the cutter shaft 38 is controlled through the control box 40 to process the product, the surface of the product is free of knife lines after being modeled by the four-side planer, the product is smooth and flat, the requirement of the post-process is met, and the product is discharged through the discharging port 39 after being processed.
After the high-speed milling, the curved surface modeling of the material is processed by the line sander 7, so that various product style requirements are met, the top, the bottom, the side edges and 45-degree angle positions of the product are respectively sanded by the 45-degree sanding heads 41, the side sanding heads 42 and the upper sanding head 43, each sanding head has an automatic compensation function, when the material is worn and consumed due to long-time friction, the sanding machine can determine the consumption of the sanding heads needing to be compensated according to the total stroke of abrasive belt movement recorded by the encoder through PLC internal calculation.
The feeding end of the section cladding machine 8 is provided with a 3-meter conveying line, the rubber pinch roller is used for ensuring the stability of feeding and removing dust and wood dust particles on the surface of a sanded material, the feeding port is provided with 3 high-power halogen lamps to raise the surface temperature of a base material, the cladding effect is ensured, meanwhile, the second gluing machine 9 and the model of a veneer are used for preventing the second gluing machine 9 from producing chemical reaction with paint in the subsequent coating process, the product quality is improved, the product enters the 3-meter conveying line and the section cladding machine 8 from the line sanding machine 7 through the transmission motor 46 in a matched mode, when the product passes through the overhead gluing inductive switch 44, the second gluing machine 9 starts to work to glue the veneer, and the cladding effect is controlled through the tightness and the position of the cladding adjusting pinch roller 45.
Continuous film material equipment before cutting off the coated section bar one by one through the separation of the tracking cutter 10 or according to the feeding speed calculates the cut-off length according to the preset data of the length, the cutting error, the linear speed and the like of the product, the product is conveyed into the tracking cutter 10 through a second conveying wheel 52, when the product triggers a stroke detection switch 48, the equipment calculates the cut-off saw 50 to move on a servo slide rail 51 through a PLC according to the preset data of the length, the cutting error, the linear speed and the like of the product, one end of the product is cut off, when the product runs to a photoelectric detection switch 49, the PLC drives the cut-off saw 50 to cut the other end according to the parameters, and therefore the effect of aligning the two ends is achieved.
The last cut material is taken down by the auxiliary blanking machine 11, so that the labor intensity of workers is reduced, and the working efficiency is improved.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides a full-automatic fast-speed lines production system, includes conveyer (1), its characterized in that, one side of conveyer (1) is connected with section bar side compounding machine (2), material operation unit is connected to one side of section bar side compounding machine (2), five-axis high-speed four sides planer (6) are connected to one side of material operation unit, line grinder (7) is connected to one side of five-axis high-speed four sides planer (6), section bar covering machine (8) is connected to one side of line grinder (7), tracking clipper (10) is connected to one side of section bar covering machine (8), machine auxiliary blanking machine (11) is connected to one side of tracking clipper (10), machine auxiliary blanking machine (11) includes frame (22), the top of frame (22) is equipped with fixed plate (13), one side equidistance of fixed plate (13) is equipped with a plurality of roller bearing (14), one end of the rolling shaft (14) penetrates through the fixing plate (13) and is connected with the transmission mechanism, an electric telescopic rod (23) is fixed at the bottom of the frame (22), an output shaft of the electric telescopic rod (23) penetrates through the rack (22) and extends out to be provided with a mounting plate (16), a plurality of electric conveyor belts (15) are arranged above the mounting plate (16), and the electric conveyor belts (15) are respectively positioned between the rollers (14), a plurality of box bodies (18) are arranged above the frame (22), an end cover (17) is arranged at the upper end of the box body (18), a support rod (24) corresponding to the box body (18) is arranged on the mounting plate (16), the lower end of the supporting rod (24) penetrates through the end cover (17) to extend into the box body (18) and is connected with a moving block (25), the side of the moving block (25) is provided with a mounting groove (28), and a ball (27) is movably connected in the mounting groove (28).
2. A fully automatic high speed line production system according to claim 1, wherein the transmission mechanism comprises a motor (20) arranged at the bottom of the frame (22), the output shaft of the motor (20) and one end of the roller (14) are provided with belt pulleys (12), and the belt pulleys (12) are connected by a belt (19).
3. A fully automatic high speed strand production system according to claim 1, wherein the material handling unit comprises an automatic blanking machine (4) and an automatic feeding machine (5), the automatic blanking machine (4) is located at one side of the automatic feeding machine (5), the automatic blanking machine (4) is connected with a profile side compounding machine (2), and the automatic feeding machine (5) is connected with a five-axis high speed four-side planer (6).
4. A fully automatic high speed strand production system according to claim 1, wherein the base of the frame (22) is provided with a base plate (26).
5. A fully automatic high speed line production system according to claim 1, wherein a first glue machine (3) is provided on one side of the profile side compounding machine (2), the first glue machine (3) is connected to a first glue gun (36), a bonding sensing photoelectric switch (32) is provided on one side of a first conveying wheel (34) on the profile side compounding machine (2), the bonding sensing photoelectric switch (32) corresponds to a side plate feeding and pressing device (35) on the profile side compounding machine (2), and the first glue gun (36) is located on one side of the side plate feeding and pressing device (35).
6. A fully automatic high speed line production system according to claim 1, wherein a second glue machine (9) is provided on one side of the section bar coating machine (8), the second glue machine (9) is connected to a second glue gun (47), an overhead glue sensing switch (44) is provided on the top of the section bar coating machine (8), the overhead glue sensing switch (44) is located above the conveying connecting shaft (33) on the section bar coating machine (8), and the second glue gun (47) is located on one side of the glue sensing switch (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821340761.1U CN209903456U (en) | 2018-08-20 | 2018-08-20 | Full-automatic high-speed lines production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821340761.1U CN209903456U (en) | 2018-08-20 | 2018-08-20 | Full-automatic high-speed lines production system |
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| CN209903456U true CN209903456U (en) | 2020-01-07 |
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| CN201821340761.1U Active CN209903456U (en) | 2018-08-20 | 2018-08-20 | Full-automatic high-speed lines production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112207687A (en) * | 2020-09-27 | 2021-01-12 | 太原理工大学 | Polishing robot system for finishing operation of special steel bar |
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2018
- 2018-08-20 CN CN201821340761.1U patent/CN209903456U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112207687A (en) * | 2020-09-27 | 2021-01-12 | 太原理工大学 | Polishing robot system for finishing operation of special steel bar |
| CN112207687B (en) * | 2020-09-27 | 2022-02-01 | 太原理工大学 | Polishing robot system for finishing operation of special steel bar |
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