CN209902428U

CN209902428U - Novel automatic soldering tin of LED lamp plate device

Info

Publication number: CN209902428U
Application number: CN201822005848.XU
Authority: CN
Inventors: 金国忠
Original assignee: Hangzhou Ling'an Tian Hao Lighting Appliance Co Ltd
Current assignee: Hangzhou Ling'an Tian Hao Lighting Appliance Co Ltd
Priority date: 2018-11-30
Filing date: 2018-11-30
Publication date: 2020-01-07
Anticipated expiration: 2028-11-30

Abstract

The utility model discloses a novel automatic soldering tin of LED lamp plate device, including the electrical control cabinet, establish the brace table on the electrical control cabinet, establish the rotatory round platform on the brace table, evenly encircle on the rotatory round platform and be equipped with a plurality of location frock of waiting to weld tin LED lamp plate, be equipped with on the brace table and treat each solder joint of weld tin LED lamp plate and carry out the automatic soldering tin device of a plurality of soldering tin, the automatic soldering tin device is including establishing the second bracing piece on the brace table, establish the second on the second bracing piece and adjust the seat, establish the automatically controlled luo iron on the second is adjusted the seat, establish the tin wire feeding device on the second is adjusted to the seat, tin soldering when automatically controlled luo iron tin soldering passes through tin wire. Can treat soldering tin LED lamp plate and fix a position fast and realize automatic weld and handle, make soldering tin speed faster, the operation degree of difficulty is lower, and the security is higher, and required operating personnel still less, low in labor strength, work efficiency is high, simple structure, it is easy and simple to handle.

Description

Novel automatic soldering tin of LED lamp plate device

Technical Field

The utility model relates to a LED lamp plate soldering tin equipment field, concretely relates to novel automatic soldering tin of LED lamp plate device.

Background

As a novel light source, the LED lamp has the characteristics of energy conservation, environmental protection, long service life, small size and the like, and is increasingly widely applied. The structure of the existing LED lamp is usually that a substrate loaded with an LED chip is vertically accommodated in a lamp tube, for example, "an LED fluorescent lamp" with application number of cn201310495383.x, lampwicks are only distributed in a straight tube part of a U-shaped tube, because the light emitting angle of the LED chip is small, and the light entering the bent tube part of the U-shaped tube is small (only some reflected light rays), so that the light at the bottom of the U-shaped tube is weak to form a weak light region, that is, the bottom of the U-shaped tube forms a light dark region, therefore, the company designs an LED lamp (CN201721606552.2) capable of solving the light blind region, but because the main control circuit board is sheet-shaped and the annular base strip is circular, when welding the main control circuit board and the annular base strip, the positioning difficulty is high, and there is no corresponding automatic welding equipment, so that the existing manual welding is performed, the labor efficiency is low, and the working efficiency cannot be improved, even if some special automatic welding equipment can complete tin soldering, the production cost of the equipment is very high, so that the welding process of the product is improved by the company, and the purpose of automatic welding after manual loading can be achieved

SUMMERY OF THE UTILITY MODEL

In order to solve certain or some technical problem that exists among the prior art, the utility model provides a novel automatic soldering tin of LED lamp plate device can treat soldering tin LED lamp plate and advance line location fast and realize automatic weld and handle, makes soldering tin speed faster, and the operation degree of difficulty is lower, and the security is higher, and required operating personnel still less, low in labor strength, work efficiency is high, simple structure, easy and simple to handle.

For solving the above-mentioned prior art problem, the utility model discloses a following scheme:

the utility model provides a novel automatic soldering tin of LED lamp plate device, includes the electrical control cabinet, establishes brace table on the electrical control cabinet, establish rotatory round platform on the brace table, evenly encircle on the rotatory round platform and be equipped with a plurality of and place the location frock of waiting to weld tin LED lamp plate, it is right to be equipped with on the brace table treat that each solder joint of soldering tin LED lamp plate carries out the automatic soldering tin device of a plurality of soldering tin, automatic soldering tin device is including establishing second bracing piece on the brace table, establish second on the second bracing piece is adjusted the seat, is established automatically controlled luo iron on the second adjustment seat, establish tin wire feeding device on the seat is adjusted to the second, soldering tin when automatically controlled luo iron soldering tin passes through tin wire feeding device automatic feeding, rotatory round platform passes through the electrical control cabinet is once rotatory adjacent two the angle that location frock formed waits to place the location frock is last and pass through rotatory round platform is rotatory in proper order to each institute And soldering tin on each corresponding welding point under the automatic soldering tin device.

Furthermore, the second adjusting seat comprises a second base and a third control cylinder, the second base is sleeved on the second supporting rod, the third control cylinder is arranged on the second base, the electric control rod is arranged on a piston rod of the third control cylinder, and the position of the third control cylinder relative to the positioning tool is controlled by the second base.

Furthermore, an angle regulator for regulating the angle of the electric control iron is arranged on a piston rod of the third control cylinder.

Furthermore, the angle regulator comprises a fixed seat fixed on a piston rod of the third control cylinder, a circular arc angle regulating plate arranged on the fixed seat, and a circular arc chute arranged on the angle regulating plate, wherein a sliding seat is arranged between the electric control iron and the circular arc chute, and the electric control iron is fixed at different positions of the circular arc chute through the sliding seat to regulate the angle.

Further, the solder wire supply device comprises a base arranged on the second base, a rotating shaft arranged on the base and used for mounting a solder wire coil, an electric cabinet arranged on the base, a pair of feeding wheels arranged on the electric cabinet, a guide pipe arranged on one side of the electric cabinet and used for guiding and conveying the solder wires conveyed by the feeding wheels to the front end of the electric control iron, and a third adjusting seat arranged on the fixed seat and used for controlling the discharge end of the guide pipe.

Furthermore, the outer end of the rotating shaft is provided with a stop cam, the stop cam is fixed on the rotating shaft through a screw, the stop cam protrudes out of the rotating shaft after rotating along the screw, the electric cabinet is further provided with at least two tension wheels, and the solder wires are connected into the feeding wheel after passing through the tension wheels.

Further, the location frock includes that one end is fixed bottom plate on the rotatory round platform, establish treat on the bottom plate that soldering tin LED lamp plate carries out the L type locating plate and the support of installation location, be equipped with convex constant head tank on the support, prop up and establish the outer end of rotatory round platform.

Furthermore, two automatic tin soldering devices are adopted, an air suction pipeline is arranged between every two adjacent automatic tin soldering devices, a three-way pipeline is arranged at the front end of the air suction pipeline, and two ports of the three-way pipeline respectively suck volatile gas of the two automatic tin soldering devices during tin soldering.

Further, it is right still to be equipped with on the brace table treat on the location frock soldering tin LED lamp plate position carry on the induction system that responds to, follow the LED lamp plate that soldering tin was accomplished the unloader of automatic unloading on the location frock, rotatory round platform passes through adjacent two of electrical control cabinet rotation once the angle that the location frock formed treats that soldering tin LED lamp plate places on the location frock and rotate to induction system carries out the affirmation of position, the rethread rotatory round platform rotates each in proper order the solder joint to its each correspondence carries out soldering tin under the automatic soldering tin device, passes through at last rotatory round platform rotates unloader's below and automatic unloading.

Further, induction system includes that one end is fixed first bracing piece on the brace table, establish first regulation seat on the first bracing piece, establish inductor on the first regulation seat, the inductor for the relative position of location frock passes through the adjustment of first regulation seat, contain in the electrical control cabinet with inductor signal connection's alarm, the inductor senses send alarm signal for when waiting that soldering tin LED lamp plate position on the location frock has the problem the alarm is reported to the police.

Furthermore, the first adjusting seat comprises a first positioning block arranged on the first supporting rod and a first mounting plate arranged on the first positioning block, a first elongated adjusting groove is formed in the first mounting plate, the sensor is arranged on the first mounting plate, the first adjusting seat moves up and down or rotates along the first supporting rod through the first positioning block, and the first mounting plate moves back and forth and rotates relative to the first positioning block through the first adjusting groove.

Furthermore, the blanking device comprises a third supporting rod, a first control device arranged on the third supporting rod, a second control device arranged on the first control device, and a manipulator arranged on the second control device, wherein the manipulator is driven up and down by the second control device, and the second control device moves transversely by the first control device.

Furthermore, the first control device comprises a first base sleeved on the third supporting rod, a sliding rail arranged on the first base, a sliding block arranged on the sliding rail, and a first control cylinder arranged at one end of the first base and used for moving the sliding block back and forth along the sliding rail, and the second control device is fixed on the sliding block.

Furthermore, the second control device comprises a second control cylinder and an adapter arranged on a piston rod of the second control cylinder, and the manipulator is fixed on the adapter.

Furthermore, a guide rod connected with the sliding block is further arranged on the adapter, and the guide rod and the adapter move up and down synchronously.

Further, the manipulator is a pneumatic claw with two grippers.

Furthermore, still be equipped with one on the brace table right the manipulator is followed the LED lamp plate that the location frock was taken off connects the guider who removes in the storage tank after the material, guider includes the fourth bracing piece, establishes U type deflector on the fourth bracing piece, the bottom switching of U type deflector is in on the fourth bracing piece.

Compared with the prior art, the beneficial effects of the utility model reside in that:

treat the LED lamp plate of soldering tin after placing through location frock, can rotate in proper order to each automatic soldering tin device below through rotatory round platform and carry out the automatic soldering tin of soldering tin point, at whole soldering tin in-process, the staff only needs to treat the LED lamp plate of soldering tin and place on the location frock and carry out taking off after the automatic soldering tin, just can realize the soldering tin processing of LED lamp plate, make soldering tin speed faster, soldering tin precision is high, the operation degree of difficulty is lower, the security is higher, required operating personnel still less, low in labor intensity, high in work efficiency, moreover, the steam generator is simple in structure, and easy and simple to handle, size difference according to rotary platform, can realize a plurality of stations simultaneous operation of equipment, equipment flexibility is high.

Drawings

Fig. 1 is a schematic structural diagram of a first embodiment of the present invention;

FIG. 2 is a schematic structural view of an automatic tin soldering device according to the present invention;

fig. 3 is a schematic structural view of the middle positioning tool of the present invention;

fig. 4 is a schematic structural view of the state that the LED lamp panel is mounted on the middle positioning tool of the present invention;

fig. 5 is a schematic structural diagram of a second embodiment of the present invention;

fig. 6 is a schematic structural view of the sensing device of the present invention;

fig. 7 is a schematic mechanism diagram of the blanking device of the present invention;

in the figure: the device comprises an electric control cabinet 1, a support table 2, a fourth support rod 3, a guide device 4, a U-shaped guide plate 5, a third support rod 6, a blanking device 7, a manipulator 8, a second control device 9, a first control device 10, an air suction pipeline 11, a three-way pipeline 12, a positioning tool 13, an automatic tin soldering device 14, a rotary circular table 15, a first adjusting seat 16, a sensing device 17, a first support rod 18, a sensor 19, a support 20, a bottom plate 21, an L-shaped positioning plate 22, a positioning groove 23, an alarm 24, a first positioning block 25, a first mounting plate 26, a first adjusting groove 27, a first base 28, a sliding rail 29, a second control cylinder 30, a guide rod 31, a first control cylinder 32, a switching seat 33, a sliding block 34, a third adjusting seat 35, an electric control rod 36, an arc-shaped sliding groove 37, an angle adjusting plate 38, a fixing seat 39, a sliding seat 40, an angle adjuster 41, a third control cylinder 42, a solder wire supply device 43, a rotating shaft 44, a stop cam 45, a tension wheel 46, a base 47, an electric cabinet 48, a feed wheel 49, a second base 50, a second adjusting base 51, a guide pipe 52 and a second support rod 53.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.

Example one

As shown in fig. 1 to 4, a novel automatic soldering device for LED lamp panels comprises an electrical control cabinet 1, a supporting platform 2 disposed on the electrical control cabinet 1, and a rotary circular table 15 disposed on the supporting platform 2, wherein a plurality of positioning fixtures 13 for placing LED lamp panels to be soldered are uniformly and annularly disposed on the rotary circular table 15, a plurality of automatic soldering devices 14 for soldering each solder joint of the LED lamp panels to be soldered are disposed on the supporting platform 2, the automatic soldering device 14 comprises a second supporting rod 53 disposed on the supporting platform 2, a second adjusting seat 51 disposed on the second supporting rod 53, an electrically controlled iron 36 disposed on the second adjusting seat 51, and a solder wire supplying device 43 disposed on the second adjusting seat 51, solder wires during soldering of the electrically controlled iron 36 are automatically supplied by the solder wire supplying device 43, and the rotary circular table 15 rotates an angle formed by two adjacent positioning fixtures 13 through the electrical control cabinet 1 at a time, placing the LED lamp panel to be soldered on the positioning tool 13, and sequentially rotating the LED lamp panel to be soldered under each automatic soldering device 14 through the rotary circular table 15 to solder corresponding soldering points; the second adjusting seat 51 comprises a second base 50 sleeved on the second support rod 53 and a third control cylinder 42 arranged on the second base 50, the electric control iron 36 is arranged on a piston rod of the third control cylinder 42, and the position of the third control cylinder 42 relative to the positioning tool 13 is controlled by the second base 50; an angle adjuster 41 for adjusting the angle of the electric control bar 36 is arranged on a piston rod of the third control cylinder 42, the angle adjuster 41 comprises a fixed seat 39 fixed on the piston rod of the third control cylinder 42, an arc angle adjusting plate 38 arranged on the fixed seat 39, and an arc chute 37 arranged on the angle adjusting plate 38, a sliding seat 40 is arranged between the electric control bar 36 and the arc chute 37, and the electric control bar 36 is fixed on different positions of the arc chute 37 through the sliding seat 40 to adjust the angle; the solder wire supply device 43 comprises a base 47 arranged on the second base 50, a rotating shaft 44 arranged on the base 47 for mounting a solder wire coil, an electric control box 48 arranged on the base 47, a pair of feeding wheels 49 arranged on the electric control box 48, a conduit 52 arranged on one side of the electric control box 48 for guiding and conveying the solder wires conveyed by the feeding wheels 49 to the front end of the electric control bar 36, and a third adjusting seat 35 arranged on the fixed seat 39 for controlling the discharge end of the conduit 52; a stop cam 45 is arranged at the outer end of the rotating shaft 44, the stop cam 45 is fixed on the rotating shaft 44 through a screw, the stop cam 45 protrudes out of the rotating shaft 44 after rotating along the screw, at least two tension wheels 46 are further arranged on the electric cabinet 48, and solder wires are connected into the feeding wheel 49 after passing through the tension wheels 46; the positioning tool 13 comprises a bottom plate 21, an L-shaped positioning plate 22 and a support 20, wherein one end of the bottom plate 21 is fixed on the rotary round table 15, the L-shaped positioning plate 22 is arranged on the bottom plate 21 and used for installing and positioning the LED lamp panel to be soldered, the support 20 is provided with an arc-shaped positioning groove 23, and the support 20 is arranged at the outer end of the rotary round table 15; the automatic tin soldering device 14 is two, an air suction pipeline 11 is arranged between every two adjacent automatic tin soldering devices 14, a three-way pipeline 12 is arranged at the front end of the air suction pipeline 11, and two ports of the three-way pipeline 12 respectively suck volatile gas of the two automatic tin soldering devices 14 during tin soldering.

In the practical use process, a plurality of positioning tools 13 for fixing the LED lamp panel to be soldered are arranged on the rotary round platform 15 at equal angles, when the LED lamp panel to be soldered needs soldering, the electric control cabinet 1 is started to enable the rotary round platform 15 to start rotating in a fixed angle and fixed set time, then next rotation is carried out, the automatic soldering device 14 can have enough time to carry out electric welding treatment on solder wires at each connecting point of the LED lamp panel to be soldered, when the rotary round platform 15 rotates, the positioning tools 13 circularly rotate through the rotary round platform 15, simultaneously, a worker sequentially places the LED lamp panel to be soldered on the positioning tools 13, enables the positioning tools 13 with the LED lamp panel to be soldered to rotate to the lower end of the first automatic soldering device 14 to carry out automatic soldering treatment, and after the first soldering point is soldered, then the LED lamp is rotated to the second automatic tin soldering device 14 to solder the second tin soldering point, each automatic tin soldering device 14 only performs tin soldering for one tin soldering point, the precision is higher, no transverse movement exists, the operation is simpler, the equipment is simpler and more convenient, the control difficulty is lower, after the tin soldering is completed, an operator only needs to take down the LED lamp panel and replace the LED lamp panel with the next one to be soldered, the rapid circulating welding can be realized, in the whole tin soldering process, the operator only needs to place the LED lamp panel to be soldered on the positioning tool 13 to perform automatic position tin soldering, the tin soldering precision is high, the operator is few, the labor intensity is low, the working efficiency is high, the automatic tin soldering treatment of the circuit boards in the LED lamp is effectively realized, the number of the positioning tool 13 is determined according to the diameter of the rotary circular table 15, and the electric control iron 36 is installed on the second supporting rod 53 through the second, one end of the second support rod 53 is fixed on the support platform 2, and the solder wire feeding device 43 is installed on the second adjusting seat 51, the electric control iron 36 and the solder wire feeding device 43 can be directly adjusted relative to the position of the second support rod 53 through the second adjusting seat 51, and the automatic soldering device 14 is quicker in soldering adjustment and simpler in structure.

Especially when the position is adjusted through the second adjusting seat 51, one side of the second base 50 is sleeved on the second support rod 53 through a shaft sleeve, the shaft sleeve at the rear end can move up and down and rotate along the second support rod 53, so that the position can be quickly determined, the electric control iron 36 is installed on a piston rod of the third control cylinder 42, after the left and right positions of the electric control iron 36 are adjusted and determined through the second base 50, when welding, the welding can be performed only by moving the electric control iron 36 downwards to a welding point through the third control cylinder 42, and the vertical distance is accurate and quick by adopting cylinder control.

Still further, in order to make the effect of the soldering point better, an angle adjuster 41 for adjusting the angle of the electric control iron 36 is installed on a piston rod of the third control cylinder 42, the soldering angle between the front end of the electric control iron 36 and the main circuit board can be realized through the angle adjuster 41, so that the soldering point during soldering is fuller, the soldering stability is better, different angles can be adjusted according to different requirements, and the flexibility is higher.

The specific structure of the angle regulator 41 is composed of a fixed seat 39 fixed on a piston rod of the third control cylinder 42 and an angle regulating plate 38 with a circular arc chute 37, the electric control iron 36 is fixed in the circular arc chute 37 through a sliding seat 40, and can move along the circular arc chute 37 through the sliding seat 40, so that different included angles between the electric control iron 36 and a circuit main board can be regulated, the structure is simpler, and the regulation is simpler and more convenient.

When the solder wire is supplied to the front end of the electric control iron 36 through the solder wire supply device 43, the whole roll of solder wire is mounted on the rotating shaft 44, then one end of the solder wire passes between the two feeding wheels 49 and then penetrates into the guide pipe 52, the solder wire is guided by the guide pipe 52 and enters the front end of the electric control iron 36, when the solder wire needs to be fed, the two feeding wheels 49 are driven to rotate through the electric control box 48, the two feeding wheels 49 generate forward thrust on the solder wire, the solder wire realizes the feeding at different speeds according to the different rotating speeds, in the process of feeding the solder wire, the whole roll of solder wire can be passively rotated along the rotating shaft 44 according to the pulling force, the outlet end of the guide pipe 52 can be adjusted through the third adjusting seat 35 to be closer to the electric control iron 36, and the guide pipe 52 adopts a pipe which can be bent and shaped at will.

The stop cam 45 can be positioned in the outer circumference of the rotating shaft 44 after rotating along the spiral, so that the whole roll of solder wires can be disassembled and assembled, after the solder wires are installed on the rotating shaft 44, the cam can be protruded higher than the outer end face of the rotating shaft 44 only by rotating the stop cam 45 by a certain angle, so that the solder wires are prevented from falling off from the rotating shaft 44, the positioning of the solder wires is simpler, the disassembly and assembly are more convenient, the solder wires are connected into the feeding wheel 49 after passing through the tension wheel 46, the running track of the solder wires is of a wave-shaped structure, the supply of the solder wires is more uniform, and the phenomenon that the supply of the solder wires is excessive can not occur.

Further, when placing main control circuit board and annular base strip through location frock 13, only need to withstand L type locating plate 22 with the top of annular base strip, the bottom of main control circuit board just is located support 20, and the subregion of annular base strip is placed in constant head tank 23, the arc of constant head tank 23 is identical basically with the radian of annular base strip, after the location, can effectually avoid its condition emergence of rocking because of rotating the trip, make the location stability of LED lamp plate better, it is more simple and convenient to place, the operation degree of difficulty is lower, the subregion of bottom plate 21 extends rotatory round platform 15, can make operating personnel more convenient when the installation, and the weight of rotatory round platform 15 is lighter, the volume is littleer, manufacturing cost is lower.

Further, only need to connect and transmit the electric quantity through the soldering tin point of two positive negative poles when general main control circuit board and annular base strip welding, consequently automatic soldering tin device 14 adopts two, and can produce certain waste gas during owing to soldering tin, if not handle, influence people's healthy easily in long-term work process, consequently, an inspiratory tube 11 has been installed between two automatic soldering tin devices 14, and a tee bend pipeline 12 has been installed at inspiratory tube 11 front end, when automatic soldering tin device 14 volatilizees gas when soldering tin, can carry out quick absorption through the pipeline mouth that corresponds, and the structure is simpler.

Example two

As shown in fig. 2 to 7, based on the first embodiment, a sensing device 17 for sensing the position of the LED lamp panel to be soldered on the positioning fixture 13 and a blanking device 7 for automatically blanking the soldered LED lamp panel from the positioning fixture 13 are further arranged on the supporting table 2, the rotating circular table 15 rotates once by an angle formed by two adjacent positioning fixtures 13 through the electrical control cabinet 1, the LED lamp panel to be soldered is placed on the positioning fixture 13 and rotates to the sensing device 17 for position determination, then the rotating circular table 15 sequentially rotates to the positions of the automatic soldering devices 14 for soldering tin to corresponding soldering points, and finally the rotating circular table 15 rotates to the position below the blanking device 7 for automatic blanking; the induction device 17 comprises a first supporting rod 18 with one end fixed on the supporting table 2, a first adjusting seat 16 arranged on the first supporting rod 18, and an inductor 19 arranged on the first adjusting seat 16, wherein the relative position of the inductor 19 relative to the positioning tool 13 is adjusted through the first adjusting seat 16, an alarm 24 in electrical signal connection with the inductor 19 is contained in the electric control cabinet 1, and the inductor 19 sends an alarm signal to the alarm 24 to give an alarm when sensing that the position of the to-be-soldered LED lamp panel on the positioning tool 13 has a problem; the first adjusting seat 16 includes a first positioning block 25 disposed on the first supporting rod 18 and a first mounting plate 26 disposed on the first positioning block 25, a first elongated adjusting groove 27 is disposed on the first mounting plate 26, the sensor 19 is disposed on the first mounting plate 26, the first adjusting seat 16 moves up and down or rotates along the first supporting rod 18 through the first positioning block 25, and the first mounting plate 26 moves back and forth and rotates relative to the first positioning block 25 through the first adjusting groove 27; the blanking device 7 comprises a third support rod 6, a first control device 10 arranged on the third support rod 6, a second control device 9 arranged on the first control device 10, and a manipulator 8 arranged on the second control device 9, wherein the manipulator 8 is driven up and down by the second control device 9, and the second control device 9 moves transversely by the first control device 10; the first control device 10 comprises a first base 28 sleeved on the third support rod 6, a slide rail 29 arranged on the first base 28, a slide block 34 arranged on the slide rail 29, and a first control cylinder 32 arranged at one end of the first base 28 and moving the slide block 34 back and forth along the slide rail 29, and the second control device 9 is fixed on the slide block 34; the second control device 9 comprises a second control cylinder 30 and an adapter 33 arranged on a piston rod of the second control cylinder 30, and the manipulator 8 is fixed on the adapter 33; the adapter 33 is also provided with a guide rod 31 connected with the slide block 34, and the guide rod 31 and the adapter 33 synchronously move up and down; the manipulator 8 is a pneumatic claw with two grippers; the support table 2 is further provided with a guide device 4 which is used for receiving the LED lamp panel taken down by the manipulator 8 from the positioning tool 13 and then moving the LED lamp panel into the storage box, the guide device 4 comprises a fourth support rod 3 and a U-shaped guide plate 5 arranged on the fourth support rod 3, and the bottom of the U-shaped guide plate 5 is connected to the fourth support rod 3 in a transfer mode;

in the actual use process, a plurality of positioning tools 13 for fixing the LED lamp panel to be soldered are arranged on the rotary round table 15 at equal angles, when the LED lamp panel to be soldered needs soldering, the electric control cabinet 1 is started to enable the rotary round table 15 to start rotating in a fixed angle and fixed set time, then the next rotation is carried out, the automatic soldering device 14 can have enough time to carry out electric welding treatment on the solder wires at each connecting point of the LED lamp panel to be soldered, when the rotary round table 15 rotates, the positioning tools 13 circularly rotate through the rotary round table 15, simultaneously a worker sequentially places the LED lamp panel to be soldered on the positioning tools 13, and after the positioning tools 13 with the LED lamp panel to be soldered rotate to the induction device 17, the induction device 17 monitors the position of the positioning tools 13 relative to the LED lamp panel to be soldered, if the installation is not in place or the installation is not in place, a signal can be sent to the electrical control cabinet 1 in time to remind an operator to process in time, when no problem exists in monitoring, the operator continues to rotate to the lower end of the first automatic tin soldering device 14 through the rotary circular table 15 to perform automatic tin soldering, after the first tin soldering point is soldered, the operator rotates to the second automatic tin soldering device 14 to solder the second tin soldering point, each automatic tin soldering device 14 only performs tin soldering on one tin soldering point, the accuracy is higher, the transverse movement is avoided, the operation is simpler, the equipment is simpler and more convenient, the control difficulty is lower, after the tin soldering is completed, the feeding device 7 performs automatic blanking, then the empty positioning tool 13 is subjected to feeding processing through the operator, and in the whole tin soldering process, the operator can monitor the automatic position only by placing the LED lamp panel to be soldered on the positioning tool 13, Soldering tin and unloading, the soldering tin precision is high, operating personnel are few and low in labor intensity, work efficiency is high, the automatic soldering tin treatment of the circuit board in the LED lamp is effectively realized, the number of the positioning tools 13 is determined according to the diameter of the rotary circular table 15, 1 positioning tool 13 is arranged between the general sensing device 17 and the automatic soldering tin device 14 at intervals so that the working personnel can adjust or supplement in time, an automatic soldering tin system formed by the sensing device 17, the automatic soldering tin device 14 and the unloading device 7 can be freely increased or reduced according to the size of the rotary circular table 15, the sensing device 17, the automatic soldering tin device 14 and the unloading device 7 are controlled by the electric control cabinet 1, for example, the position sensed by the sensing device 17, the soldering tin time of the automatic soldering tin device 14, the unloading time and the stroke of the unloading device 7 and the like.

Further, inductor 19 is installed on first bracing piece 18 through first regulation seat 16, install on brace table 2 bottom of first bracing piece 18, at first adjust the position of seat 16 to inductor 19 through first regulation, make it be located the upper end of location frock 13, and the induction zone just is a certain region on location frock 13, when location frock 13 enters into inductor 19 lower extreme and checks up, if discovery skew has appeared in its position, then send the signal of telecommunication for electrical apparatus switch board, then rethread alarm 24 sends error signal, so that the staff can be timely treat the adjustment of welding LED lamp plate, make automatic soldering tin device 14 carry out quick welding under the condition that does not need horizontal position to make the alignment once more.

Further, when the position of the sensor 19 is adjusted by the first adjusting seat 16, one end of the first positioning block 25 is fixed to the first supporting rod 18 by a locking nut, the fixed end is fixed to a ring, and the first positioning block can move up and down and rotate along the first supporting rod 18 by loosening the locking nut, and the first mounting plate 26 is fixed to the first positioning block 25 by the locking nut, and can rotate by using the locking nut as the rotating shaft 44, and can also move back and forth along the locking nut by the first adjusting groove 27, so that the position of the sensor 19 can be finely adjusted in front, back, left and right directions.

When taking off the LED lamp plate that the butt welding tin was accomplished through unloader 7, snatch through manipulator 8, then reciprocate through second controlling means 9 to remove about through first controlling means 10, make manipulator 8 can remove other places once more after snatching and place, snatch the second time resetting, do not need the manual work to operate, work efficiency is higher.

Particularly, the first control device 10 is composed of a first control cylinder 32 installed on the first base 28, a slide rail 29 and a slide block 34, and when the first control cylinder 32 is installed on the third support bar 6 and the position is adjusted, the slide block 34 is controlled by the first control cylinder 32 to move back and forth along the slide rail 29, so that the back and forth movement of the manipulator 8 and the second control cylinder 30 can be realized.

When the manipulator 8 is operated by the second control device 9, the manipulator 8 can move up and down only by stretching the second control cylinder 30, and the whole operation is simple and convenient.

In order to prevent the adapter 33 from rotating in the up-and-down moving process, the adapter 33 is further provided with a guide rod 31 connected with the sliding block 34, the guide rod 31 is connected with the sliding block 34 through a guide sleeve, and the guide rod 31 can move up and down along the sliding block 34, so that the adapter 33 has two positioning points in the up-and-down moving process, and the problem of rotation of the adapter 33 is effectively avoided.

Further, still install a guider 4 that removes the storage tank after the LED lamp plate that takes off manipulator 8 from location frock 13 connects the material on brace table 2, it has U type deflector 5 to install on brace table 2 through fourth bracing piece 3, after manipulator 8 snatchs back through first control cylinder 32 propelling movement area one end, the LED lamp plate just is located U type deflector 5 top, after manipulator 8 loosens, the LED lamp plate can slide in U type deflector 5 by automatic dropping, thereby make the LED lamp plate can not appear piling up the phenomenon, make operating personnel's work efficiency higher.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are all within the protection scope of the present invention.

Claims

1. The utility model provides a novel automatic soldering tin of LED lamp plate device which characterized in that: the automatic tin soldering device comprises a plurality of second supporting rods arranged on the supporting tables, a second adjusting seat arranged on the second supporting rods, an electric control iron arranged on the second adjusting seat, and a tin wire supply device arranged on the second adjusting seat, wherein the tin soldering during tin soldering of the electric control iron is automatically supplied by the tin wire supply device, the rotary circular tables rotate for one time by an angle formed by two adjacent positioning tools through the electric control cabinet, and the LED lamp plates to be soldered are placed on the positioning tool devices and sequentially rotate to the automatic tin soldering devices through the rotary circular tables to be soldered down to the corresponding automatic tin soldering devices Soldering tin is carried out on the welding spots.

2. The novel automatic tin soldering device for the LED lamp panel according to claim 1, is characterized in that: the second adjusting seat comprises a second base and a third control cylinder, the second base is sleeved on the second supporting rod, the third control cylinder is arranged on the second base, the electric control iron is arranged on a piston rod of the third control cylinder, and the position of the third control cylinder relative to the positioning tool is controlled by the second base.

3. The novel automatic soldering tin device for the LED lamp panel according to claim 2, is characterized in that: and an angle regulator for regulating the angle of the electric control iron is arranged on a piston rod of the third control cylinder.

4. The novel automatic tin soldering device for the LED lamp panel according to claim 3, is characterized in that: the angle regulator comprises a fixed seat fixed on a piston rod of the third control cylinder, a circular arc angle regulating plate arranged on the fixed seat, and a circular arc chute arranged on the angle regulating plate, wherein a sliding seat is arranged between the electric control iron and the circular arc chute, and the electric control iron is fixed at different positions of the circular arc chute through the sliding seat to regulate the angle.

5. The novel automatic tin soldering device for the LED lamp panel according to claim 4, is characterized in that: the solder wire feeding device comprises a base arranged on the second base, a rotating shaft arranged on the base and used for mounting a solder wire coil, an electric cabinet arranged on the base, a pair of feeding wheels arranged on the electric cabinet, a guide pipe arranged on one side of the electric cabinet and used for guiding and conveying solder wires conveyed by the feeding wheels to the front end of the electric control iron, and a third adjusting seat arranged on the fixed seat and used for controlling the discharge end of the guide pipe.

6. The novel automatic tin soldering device for the LED lamp panel according to claim 5, is characterized in that: the outer end of the rotating shaft is provided with a stop cam, the stop cam is fixed on the rotating shaft through a screw, the stop cam protrudes out of the rotating shaft after rotating along the screw, the electric cabinet is further provided with at least two tensioning wheels, and a solder wire is connected into the feeding wheel after passing through the tensioning wheels.

7. The novel automatic tin soldering device for the LED lamp panel according to claim 1, is characterized in that: the positioning tool comprises a bottom plate, an L-shaped positioning plate and a support, wherein one end of the bottom plate is fixed to the rotary round table, the L-shaped positioning plate is arranged on the bottom plate, the L-shaped positioning plate is used for mounting and positioning the soldering tin LED lamp panel, the support is provided with a circular arc-shaped positioning groove, and the support is arranged at the outer end of the rotary round table.

8. The novel automatic tin soldering device for the LED lamp panel according to claim 1, is characterized in that: the automatic tin soldering device comprises two automatic tin soldering devices, wherein an air suction pipeline is arranged between every two adjacent automatic tin soldering devices, a three-way pipeline is arranged at the front end of the air suction pipeline, and two ports of the three-way pipeline respectively suck volatile gas of the two automatic tin soldering devices during tin soldering.