CN212311385U - Automatic assembling system for wrist arm - Google Patents
Automatic assembling system for wrist arm Download PDFInfo
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- CN212311385U CN212311385U CN202021327427.XU CN202021327427U CN212311385U CN 212311385 U CN212311385 U CN 212311385U CN 202021327427 U CN202021327427 U CN 202021327427U CN 212311385 U CN212311385 U CN 212311385U
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Abstract
The utility model provides an automatic assembly system of cantilever, including cantilever location stay tube cutting equipment, cantilever cutting equipment and cantilever rigging equipment, cantilever rigging equipment includes that cantilever rigging equipment frame, holding ring snatch the mechanism, two casing pipe connectors snatch the mechanism, the load lock seat snatchs the mechanism, snatch left and right sides translation mechanism, chamfer mechanism, front and back translation mechanism, two mechanisms of screwing up, holding ring feed bin, two casing pipe connector feed bins, load lock seat feed bin, four mechanisms of screwing up, pipe mechanism, get a tub mechanism, cantilever assembly electric cabinet and cantilever assembly exit tube mechanism, the utility model discloses simple structure, convenient operation can effectively improve production efficiency to because the manual operation reduces, can reduce the problem that the yields is low that causes because of the manual deviation.
Description
Technical Field
The utility model relates to an electronic railway cantilever processing field specifically is an automatic assembly system of cantilever.
Background
At present, most methods for pre-allocating the wristlets in the cantilever pre-allocation workshops still stop at all activities of manually completing the pre-allocation, errors caused by subjective factors of people are difficult to solve, the pre-allocation efficiency is low, the inaccuracy of pre-allocated data is greatly improved, and a large amount of manpower and material resources are consumed to conduct rework in the later construction period. The overall working efficiency of the construction of the contact net is seriously prolonged. In the process of pre-assembling the cantilever, the processing of the cantilever is involved, most of the existing equipment is manually operated, and the degree of mechanization is not high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic assembly system of cantilever can carry out the cantilever assembly automatically, and degree of mechanization is high, can improve work efficiency.
The technical scheme of the utility model:
an automatic assembling system for a wrist arm comprises a cutting device for a positioning support tube of the wrist arm, a cutting device for the wrist arm and an assembling device for the wrist arm,
the cantilever assembly equipment comprises a cantilever assembly equipment frame, a positioning ring grabbing mechanism, a double-sleeve connector grabbing mechanism, a force-bearing lock seat grabbing mechanism, a grabbing left-right translation mechanism, a chamfering mechanism, a front-back translation mechanism, a double-screwing mechanism, a positioning ring material warehouse, a double-sleeve connector material warehouse, a force-bearing lock seat material warehouse, a four-screwing mechanism, a pipe rotating mechanism, a pipe taking mechanism, a cantilever assembly electric cabinet and a cantilever assembly pipe outlet mechanism,
the positioning ring grabbing mechanism, the double-sleeve connector grabbing mechanism, the bearing lock seat grabbing mechanism and the grabbing left-right translation mechanism are arranged above the equipment rack, and the grabbing left-right translation mechanism drives the positioning ring grabbing mechanism, the double-sleeve connector grabbing mechanism and the bearing lock seat grabbing mechanism to translate left and right;
the chamfering mechanism is arranged at the left end of the equipment rack and is used for chamfering the wrist arm;
a front-back translation mechanism is arranged below the chamfering mechanism, and a double-screwing mechanism is arranged on the front-back translation mechanism;
a positioning ring material warehouse is arranged below the positioning ring grabbing mechanism, a double-sleeve connector material warehouse is arranged below the double-sleeve connector grabbing mechanism, and a bearing lock seat material warehouse is arranged below the bearing lock seat grabbing mechanism;
the right side of the bearing lock seat material warehouse is provided with a four-screwing mechanism, the right side of the four-screwing mechanism is provided with a pipe rotating mechanism and a pipe taking mechanism, the pipe taking mechanism takes out the processed supporting pipe and the wrist arm pipe, and then the positioning ring, the double sleeve pipe connector and the bearing lock seat are assembled on the supporting pipe and the wrist arm pipe by the double-screwing mechanism and the four-screwing mechanism;
the cantilever assembly outlet pipe mechanism is arranged at the rightmost side of the cantilever assembly equipment rack and is used for receiving a cantilever to be assembled;
the cantilever assembly electric cabinet connects the locating ring and snatchs the mechanism, two sleeve connectors snatch the mechanism, the bearing lock seat snatchs the mechanism, snatchs left and right translation mechanism, chamfer mechanism, front and back translation mechanism, two tightening mechanism, four twisting mechanism, commentaries on classics pipe mechanism and gets a tub mechanism.
The cantilever positioning support tube cutting equipment comprises a support tube feeding bin mechanism, a support tube bin lifter, a support tube feeding support shaft, a support tube feeding guide wheel, a support tube feeding mechanism, a support tube laser marking machine, a support tube sawing mechanism, a support tube discharging guide wheel and a support tube cutting equipment underframe,
the supporting tube feeding bin mechanism is arranged on the supporting tube cutting equipment chassis and used for placing the raw materials of the positioning tube;
the supporting tube bin elevator is arranged on the supporting tube cutting equipment underframe and used for lifting and conveying the positioning tube raw materials on the supporting tube feeding bin mechanism to the supporting tube feeding support shaft;
a supporting tube feeding guide wheel is mounted on the supporting tube feeding support shaft, a positioning tube raw material is placed on the supporting tube feeding guide wheel, and the positioning tube raw material is conveyed to the position below the supporting tube laser marking machine through the matching of the supporting tube feeding guide wheel and the supporting tube feeding mechanism;
a supporting pipe sawing mechanism is arranged beside the supporting pipe laser marking machine and is used for sawing the positioning pipe raw material marked by the supporting pipe laser marking machine according to a preset length;
and the supporting tube discharging guide wheel is arranged on the supporting tube cutting equipment chassis and used for receiving the positioning supporting tube after the supporting tube sawing mechanism saws off so as to complete the cutting off of the cantilever positioning supporting tube.
The cantilever cutting equipment comprises a cantilever equipment fixing base, a cantilever expansion bin, a cantilever right side lifting bin, a cantilever left side lifting bin, a cantilever pipe conveying support, a cantilever pipe conveying mechanism, a cantilever laser coding mechanism, a cantilever drilling mechanism and a cantilever cutting mechanism, wherein the cantilever right side lifting bin, the cantilever left side lifting bin, the cantilever pipe conveying support, the cantilever pipe conveying mechanism, the cantilever laser coding mechanism, the cantilever drilling mechanism and the cantilever cutting mechanism are all arranged on the cantilever equipment fixing base,
the cantilever capacity expansion bin is arranged on two sides of the cantilever equipment fixing base and used for placing a cantilever raw material pipe;
the cantilever right side lifting bin and the cantilever left side lifting bin are arranged on two sides of the cantilever equipment fixing base and are positioned between the cantilever equipment fixing base and the cantilever expansion bin, and the cantilever right side lifting bin and the cantilever left side lifting bin are used for lifting a cantilever raw material pipe closest to the cantilever equipment fixing base to send the cantilever raw material pipe to the corresponding cantilever pipe conveying support on one side;
the two groups of cantilever tube conveying supports are arranged in parallel with the cantilever expansion bin, a cantilever tube conveying mechanism is arranged at the front end of each cantilever tube conveying support, and the cantilever tube conveying mechanism drives the cantilever raw material tubes on the cantilever tube conveying supports to move to the cantilever laser coding mechanism;
the cantilever laser coding mechanism is arranged at the end of the cantilever cutting equipment, the cantilever drilling mechanism and the cantilever cutting mechanism are respectively arranged beside the cantilever laser coding mechanism, and the cantilever raw material pipe is sequentially coded by the cantilever laser coding mechanism, drilled by the cantilever drilling mechanism and cut by the cantilever cutting mechanism to form a finished cantilever pipe.
The rectangular coordinate material shifting mechanism is further installed at the supporting tube discharging guide wheel, the automatic threading machine is arranged beside the rectangular coordinate material shifting mechanism, the cut wrist arm positioning supporting tube is conveyed to the automatic threading machine by the rectangular coordinate material shifting mechanism, sleeves are installed at two ends of the wrist arm positioning supporting tube, a supporting tube electric control operating panel is further installed on the supporting tube cutting equipment underframe, the supporting tube electric control operating panel is connected with the supporting tube feeding mechanism, the supporting tube laser marking machine, the supporting tube sawing mechanism, the rectangular coordinate material shifting mechanism and the automatic threading machine for operating and controlling the automatic threading machine, the supporting tube feeding mechanism comprises a supporting tube feeding guide rail and a moving platform moving along the supporting tube feeding guide rail, the moving platform drives the positioning tube raw material to move towards the supporting tube sawing mechanism, and the supporting tube feeding bin mechanisms are installed at two sides of the supporting tube cutting equipment underframe, stay tube feed bin lifting machine, stay tube feeding trunnion, stay tube feeding guide pulley, stay tube feeding mechanism, stay tube saw off-line structure and stay tube ejection of compact guide pulley all are provided with two sets ofly with the supporting of stay tube feeding bin mechanism, the slope of stay tube feeding bin mechanism sets up, and one side that is close to the stay tube cutting equipment chassis is less than the outside, and the top of stay tube feed bin lifting machine sets to outer high interior low structure to the registration arm raw materials that come on the convenient promotion can roll down on the stay tube feeding guide pulley.
The cantilever equipment fixing base is further provided with an air storage tank, a hydraulic pump station, an electric control cabinet, a cantilever control cabinet, a liquid crystal display screen, a coding controller, a dryer and an air compressor unit, the air compressor unit is connected with the air storage tank and used for filling air into the air storage tank, the air storage tank is connected with the hydraulic pump station, the hydraulic pump station is connected with a cantilever right side lifting bin, a cantilever left side lifting bin and a cantilever feeding mechanism and used for providing power for the cantilever right side lifting bin, the dryer is arranged below the cantilever feeding mechanism and used for drying a raw material pipe of the cantilever, the electric control cabinet is connected with the cantilever right side lifting bin, the cantilever left side lifting bin, the electric control arm feeding mechanism, the cantilever laser coding mechanism, the cantilever drilling mechanism and the cantilever cutting mechanism, the cantilever control cabinet is connected with the hydraulic pump station and used for setting the cutting length, and the liquid crystal display screen is used, the code printing controller is connected with the cantilever laser code printing mechanism.
The cantilever cutting equipment further comprises an extension support, extension expansion bins are arranged on two sides of the extension support, an extension pipe feeding support is installed on the extension support, and a preprocessed cantilever long pipe is placed on the extension pipe feeding support and runs to the cantilever laser coding mechanism through the cantilever pipe feeding mechanism.
The cantilever dilatation feed bin sets up in the slope, is less than the outside near one side of cantilever equipment unable adjustment base, the top that cantilever right side promoted feed bin and cantilever left side promoted the feed bin sets up outer high interior low structure, the cantilever dilatation feed bin is provided with threely respectively in the both sides of cantilever equipment unable adjustment base according to the length of cantilever former feed pipe, and the left side correspondence of cantilever equipment unable adjustment base is provided with three cantilever left side promotion feed bin, and the right side correspondence of cantilever equipment unable adjustment base is provided with three cantilever right side promotion feed bin, cantilever pipe conveying mechanism is including installing the guide rail on cantilever equipment unable adjustment base and the cantilever former feed pipe fixture of following the guide rail operation.
Compared with the prior art, the beneficial effects of the utility model are that: the automation degree is high, the manual intervention part is less in the whole operation process, a set of wrists can be prepared within six minutes with smooth movement, and the efficiency is high. The clamping part and the moving part of the whole assembly system are respectively powered by the air cylinder and the servo motor, and the power part is reasonably and effectively distributed. The whole system successfully avoids the problem of inaccurate data caused by some artificial subjective factors, and efficiently finishes the wrist arm assembly under the condition of ensuring accuracy. Marking the information of the wrist arm and the standard position of the part by using a laser marking machine, wherein the mark is stored all the time and is not easy to damage; the traditional manipulator is abandoned, a method that a servo motor screws up from the lower part of a part is adopted, servo screwing multiple heads are parallel, screwing time is saved, a plurality of screws are screwed up simultaneously and uniformly applied, the deviation of accessories is prevented, and the assembly quality of the accessories on a pipe fitting is ensured. The equipment is good in centralization, all components are concentrated on three big bases, and auxiliary components including a control cabinet, a material rack, a gas storage tank, a hydraulic station and the like are concentrated on each base, so that the transportation is convenient, and the equipment installation time is saved after the equipment arrives at the site. The equipment is provided with an air storage tank and a hydraulic pump station, is convenient to replace use places, and has independent and complete pneumatic and hydraulic systems.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is the schematic structural diagram of the cutting device for the cantilever positioning support tube of the present invention.
Fig. 3 is a schematic structural view of the wrist cutting device of the present invention.
Fig. 4 is the structural schematic diagram of the wrist arm assembling apparatus of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution:
an automatic wrist-arm assembling system includes a wrist-arm positioning support tube cutting device 100, a wrist-arm cutting device 200, and a wrist-arm assembling device 300,
the cantilever assembly equipment 300 comprises a cantilever assembly equipment frame 301, a positioning ring grabbing mechanism 302, a double-sleeve connector grabbing mechanism 303, a bearing lock seat grabbing mechanism 304, a grabbing left-right translation mechanism 305, a chamfering mechanism 306, a front-back translation mechanism 307, a double-screwing mechanism 308, a positioning ring material warehouse 309, a double-sleeve connector material warehouse 310, a bearing lock seat material warehouse 311, a four-screwing mechanism 312, a pipe rotating mechanism 313, a pipe taking mechanism 314, a cantilever assembly electric cabinet 315 and a cantilever assembly pipe outlet mechanism 316,
the positioning ring grabbing mechanism 302, the double-sleeve connector grabbing mechanism 303, the bearing lock seat grabbing mechanism 304 and the grabbing left-right translation mechanism 305 are arranged above the equipment rack 301, and the grabbing left-right translation mechanism 305 drives the positioning ring grabbing mechanism 302, the double-sleeve connector grabbing mechanism 303 and the bearing lock seat grabbing mechanism 304 to translate left and right;
the chamfering mechanism 306 is arranged at the left end of the equipment rack 301 and is used for chamfering the wrist arm;
a front-back translation mechanism 307 is arranged below the chamfering mechanism 306, and a double-screwing mechanism 308 is arranged on the front-back translation mechanism 307;
a positioning ring material warehouse 309 is arranged below the positioning ring grabbing mechanism 302, a double-sleeve connector material warehouse 310 is arranged below the double-sleeve connector grabbing mechanism 303, and a bearing lock seat material warehouse 311 is arranged below the bearing lock seat grabbing mechanism 304;
a four-screwing mechanism 312 is arranged on the right side of the bearing lock seat material warehouse 311, a pipe rotating mechanism 313 and a pipe taking mechanism 314 are arranged on the right side of the four-screwing mechanism 312, the pipe taking mechanism 314 takes out the processed support pipe and the wrist arm pipe, and then the positioning ring, the double sleeve pipe connector and the bearing lock seat are assembled on the support pipe and the wrist arm pipe by the double screwing mechanism 308 and the four-screwing mechanism 312;
the wrist arm assembly exit tube mechanism 316 is disposed at the rightmost side of the wrist arm assembly equipment rack 301 for receiving a wrist arm to be assembled;
the wrist arm assembly electric cabinet 315 is connected with a positioning ring grabbing mechanism 302, a double-sleeve connector grabbing mechanism 303, a bearing lock seat grabbing mechanism 304, a left-right grabbing translation mechanism 305, a chamfering mechanism 306, a front-back translation mechanism 307, a double-tightening mechanism 308, a four-screwing mechanism 312, a pipe rotating mechanism 313 and a pipe taking mechanism 314.
The cantilever positioning support tube cutting device 100 comprises a support tube feeding bin mechanism 101, a support tube bin lifter 102, a support tube feeding support shaft 104, a support tube feeding guide wheel 103, a support tube feeding mechanism 105, a support tube laser marking machine 106, a support tube sawing mechanism 107, a support tube discharging guide wheel 108 and a support tube cutting device underframe 112,
the supporting tube feeding bin mechanism 101 is arranged on the supporting tube cutting equipment underframe 112 and used for placing positioning tube raw materials;
the supporting tube bin elevator 102 is arranged on the supporting tube cutting equipment underframe 112, and the supporting tube bin elevator 102 lifts and sends the positioning tube raw material on the supporting tube feeding bin mechanism 101 to the supporting tube feeding support shaft 104;
a supporting tube feeding guide wheel 103 is arranged on the supporting tube feeding support shaft 104, a positioning tube raw material is placed on the supporting tube feeding guide wheel 103, and the positioning tube raw material is conveyed to the lower part of a supporting tube laser marking machine 106 through the matching of the supporting tube feeding guide wheel 103 and a supporting tube feeding mechanism 105;
a supporting pipe sawing mechanism 107 is arranged beside the supporting pipe laser marking machine 106, and the supporting pipe sawing mechanism 107 saws the positioning pipe raw material marked by the supporting pipe laser marking machine 106 according to a preset length;
the support tube discharging guide wheel 108 is installed on the support tube cutting equipment underframe 112 and used for receiving the positioning support tube sawn by the support tube sawing mechanism 107 to complete cutting of the cantilever positioning support tube.
The cantilever cutting equipment 200 comprises a cantilever equipment fixing base 201, a cantilever capacity expansion bin 202, a cantilever right side lifting bin 204, a cantilever left side lifting bin 205, a cantilever pipe conveying bracket 206, a cantilever pipe conveying mechanism 207, a cantilever laser coding mechanism 213, a cantilever drilling mechanism 214 and a cantilever cutting mechanism 215, wherein the cantilever right side lifting bin 204, the cantilever left side lifting bin 205, the cantilever pipe conveying bracket 206, the cantilever pipe conveying mechanism 207, the cantilever laser coding mechanism 213, the cantilever drilling mechanism 214 and the cantilever cutting mechanism 215 are all arranged on the cantilever equipment fixing base 201,
the cantilever capacity expansion bin 202 is arranged on two sides of the cantilever equipment fixing base 201 and used for placing a cantilever raw material pipe 203;
the cantilever right-side lifting bin 204 and the cantilever left-side lifting bin 205 are arranged on two sides of the cantilever equipment fixing base 201 and are positioned between the cantilever equipment fixing base 201 and the cantilever expansion bin 202, and the cantilever right-side lifting bin 204 and the cantilever left-side lifting bin 205 are used for lifting the cantilever raw material pipe 203 closest to the cantilever equipment fixing base 201 to be sent to the corresponding cantilever pipe conveying support 206 on one side;
the two groups of cantilever tube conveying supports 206 are arranged in parallel with the cantilever capacity expansion bin 202, the front end of the cantilever tube conveying support 206 is provided with a cantilever tube conveying mechanism 207, and the cantilever tube conveying mechanism 207 drives the cantilever raw material tube 203 on the cantilever tube conveying support 206 to move towards the cantilever laser coding mechanism 213;
the cantilever laser coding mechanism 213 is arranged at the end of the cantilever cutting device, the cantilever drilling mechanism 214 and the cantilever cutting mechanism 215 are respectively arranged beside the cantilever laser coding mechanism 213, and the cantilever raw material pipe 203 is sequentially coded by the cantilever laser coding mechanism 213, drilled by the cantilever drilling mechanism 214 and cut by the cantilever cutting mechanism 215 to form a finished cantilever pipe.
The rectangular coordinate material moving mechanism 109 is further installed at the supporting tube discharging guide wheel 108, the automatic threading machine 110 is arranged beside the rectangular coordinate material moving mechanism 109, the cut cantilever positioning supporting tube is conveyed to the automatic threading machine 110 by the rectangular coordinate material moving mechanism 109, sleeves are installed at two ends of the cantilever positioning supporting tube, the supporting tube cutting equipment underframe 112 is further provided with a supporting tube electric control operating panel 111, the supporting tube electric control operating panel 111 is connected with a supporting tube feeding mechanism 105, a supporting tube laser marking machine 106, a supporting tube sawing mechanism 107, the rectangular coordinate material moving mechanism 109 and the automatic threading machine 110 for operating and controlling the supporting tube feeding mechanism, the supporting tube feeding mechanism 105 comprises a supporting tube feeding guide rail and a moving platform moving along the supporting tube feeding guide rail, the moving platform drives the positioning tube raw material to move towards the supporting tube sawing mechanism 107, and the supporting tube feeding bin mechanisms 101 are installed at two sides of the supporting tube cutting equipment underframe 112, supporting tube bin elevator 102, supporting tube feeding trunnion 104, supporting tube feeding guide pulley 103, supporting tube feeding mechanism 105, supporting tube sawing mechanism 107 and supporting tube discharging guide pulley 108 all are provided with two sets with supporting tube feeding bin mechanism 101 is supporting, supporting tube feeding bin mechanism 101 slope sets up, and one side that is close to supporting tube cutting equipment chassis 112 is less than the outside, and the top of supporting tube bin elevator 102 sets to outer high interior low structure to the registration arm raw materials that conveniently promote come can roll down on supporting tube feeding guide pulley 103.
The cantilever equipment fixing base 201 is further provided with an air storage tank 208, a hydraulic pump station 209, an electric control cabinet 210, a cantilever control cabinet 211, a liquid crystal display screen 212, a coding controller 216, a dryer 217 and an air compressor unit 218, the air compressor unit 218 is connected with the air storage tank 208 to add air into the air storage tank 208, the air storage tank 208 is connected with the hydraulic pump station 209, the hydraulic pump station 209 is connected with the right cantilever lifting bin 204, the left cantilever lifting bin 205 and the cantilever pipe conveying mechanism 207 to provide power for the wrist lifting bin, the dryer 217 is arranged below the cantilever pipe conveying bracket 206 to dry the cantilever raw material pipe 203, the electric control cabinet 210 is connected with the right cantilever lifting bin 204, the left cantilever lifting bin 205, the wrist pipe conveying mechanism 207, the laser coding mechanism 213, the drilling mechanism 214 and the cutting mechanism 215, the cantilever control cabinet 211 is connected with the hydraulic pump station 209 to set the cutting length, the liquid crystal display screen 212 is used for displaying the working state of the equipment, and the code printing controller 216 is connected with the wrist arm laser code printing mechanism 213.
The cantilever cutting equipment further comprises an extension bracket 220, extension containing bins 219 are arranged on two sides of the extension bracket 220, an extension pipe feeding bracket 222 is installed on the extension bracket 220, and a preprocessed cantilever long pipe 221 is placed on the extension pipe feeding bracket 222 and runs to the cantilever laser coding mechanism 213 by the cantilever pipe feeding mechanism 207.
The cantilever dilatation feed bin 202 inclines to set up, and one side that is close to cantilever equipment unable adjustment base 201 is less than the outside, the top that cantilever right side promoted feed bin 204 and cantilever left side promoted feed bin 205 sets up outer high interior low structure, cantilever dilatation feed bin 202 is provided with threely respectively in the both sides of cantilever equipment unable adjustment base 201 according to the length of cantilever former feed pipe 203, and the left side correspondence of cantilever equipment unable adjustment base 201 is provided with three cantilever left side promotion feed bin 205, and the right side correspondence of cantilever equipment unable adjustment base 201 is provided with three cantilever right side promotion feed bin 204, cantilever pipe delivery mechanism 207 is including installing the guide rail on cantilever equipment unable adjustment base 201 and the cantilever former feed pipe 203 fixture of following the guide rail operation.
The automatic assembling system of the cantilever comprises the following specific steps:
installing the cantilever positioning and supporting tube cutting device 100, the cantilever cutting device 200 and the cantilever assembling device 300, and connecting the cantilever positioning and supporting tube cutting device 100, the cantilever cutting device 200 and the cantilever assembling device 300 to the production control system;
the production control system automatically imports according to site construction data, issues an instruction to the material taking robot according to raw material data of each cantilever, the execution end of the material taking robot moves to the raw material warehouse, and the material taking robot is respectively used for taking raw materials from the cantilever positioning support tube and the cantilever tube;
the material taking robot takes out the raw material aluminum tubes from the corresponding raw material shelf and sends the raw material aluminum tubes to the corresponding saw cutting stations, and the saw cutting stations are arranged according to the cantilever positioning support tube and the cantilever tube.
The production control system automatically analyzes and issues an adjusting instruction according to the data, the sawing positioning mechanism moves to a corresponding position, sawing is started after the raw material enters a specified position, and the sawing station is mainly matched with the conveying mechanism to adjust the position and the feeding amount to realize fixed-length cutting through a position sensor;
after cutting, the code spraying machine carries out code spraying according to system data, then the code scanning machine carries out code scanning confirmation, and data are transmitted back to the control system;
the raw materials which finish code spraying and code scanning are respectively sent to the assembly stations of the wrists according to the purpose;
the production control system calls the assembly robot to clamp a single sleeve lug, a sleeve seat or a bearing lock seat according to different assembly data, the assembly robot takes a position at an assembly position according to corresponding position data, and the end effector of the assembly robot can simultaneously and respectively clamp three parts and can respectively adjust the positions according to the sequence of the assembly position;
when the robot is assembled to clamp the components, the servo tightening mechanism is automatically adjusted to the corresponding assembling positions of the components to be in place according to the assembling data, and the robot places the components in the corresponding positioning mechanisms;
the conveying system is matched with a radial positioning robot to convey the cut aluminum tubes to positioning positions of all assembly stations, the radial robot clamps the aluminum tubes to ensure that the aluminum tubes are free of radial deflection after radial correction is carried out, and the positioning robot and the conveying system synchronously convey the aluminum tubes forwards and penetrate through all parts to be in place after the aluminum tubes reach the set positions;
a clamping device in the servo tightening mechanism clamps and positions the aluminum pipe, the tightening mechanism starts to tighten corresponding bolts according to set torque, and finally the flat cantilever, the inclined cantilever and the cantilever positioning and supporting pipe are assembled into a complete cantilever.
According to the analysis of the production process flow, each single device is controlled by the PLC of the single device and realizes action and adjustment, and the production control system of the whole intelligent preassembly production line adopts a DCS control system. The system automatically guides in according to site construction data, and sends out an instruction to adjust the position of the sawing positioning mechanism according to raw material data of each cantilever to realize fixed-length cutting; transferring a conveying system to convey the raw materials to each assembly link according to different diameters; according to different assembly data, an assembly robot is called to clamp a single sleeve lug, a sleeve seat or a messenger cable seat, and is in place at an assembly position according to corresponding position data, and meanwhile, a servo tightening mechanism is automatically adjusted to be in place at the corresponding assembly position of each component; the conveying system is matched with the radial positioning robot to convey the cut aluminum pipes to each assembling position, and the servo tightening mechanism tightens corresponding bolts according to specified torque data; the transport system takes the assembled finished product off-line.
The utility model discloses degree of automation is high, and manual intervention part is few in the overall operation in-process, just can one set of cantilever of pre-assembly within six minutes of smooth action, and efficiency is more high-efficient. The clamping part and the moving part of the whole assembly system are respectively powered by the air cylinder and the servo motor, and the power part is reasonably and effectively distributed. The whole system successfully avoids the problem of inaccurate data caused by some artificial subjective factors, and efficiently finishes the wrist arm assembly under the condition of ensuring accuracy. Marking the information of the wrist arm and the standard position of the part by using a laser marking machine, wherein the mark is stored all the time and is not easy to damage; the traditional manipulator is abandoned, a method that a servo motor screws up from the lower part of a part is adopted, servo screwing multiple heads are parallel, screwing time is saved, a plurality of screws are screwed up simultaneously and uniformly applied, the deviation of accessories is prevented, and the assembly quality of the accessories on a pipe fitting is ensured. The equipment is good in centralization, all components are concentrated on three big bases, and auxiliary components including a control cabinet, a material rack, a gas storage tank, a hydraulic station and the like are concentrated on each base, so that the transportation is convenient, and the equipment installation time is saved after the equipment arrives at the site. The equipment is provided with an air storage tank and a hydraulic pump station, is convenient to replace use places, and has independent and complete pneumatic and hydraulic systems.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An automatic assembling system for a wrist arm, comprising a wrist arm positioning support tube cutting device (100), a wrist arm cutting device (200) and a wrist arm assembling device (300),
the wrist arm assembling equipment (300) comprises a wrist arm assembling equipment rack (301), a positioning ring grabbing mechanism (302), a double-sleeve connector grabbing mechanism (303), a bearing lock seat grabbing mechanism (304), a grabbing left-right translation mechanism (305), a chamfering mechanism (306), a front-back translation mechanism (307), a double-screwing mechanism (308), a positioning ring material warehouse (309), a double-sleeve connector material warehouse (310), a bearing lock seat material warehouse (311), a four-screwing mechanism (312), a pipe rotating mechanism (313), a pipe taking mechanism (314), a wrist arm assembling electric cabinet (315) and a wrist arm assembling pipe discharging mechanism (316),
the positioning ring grabbing mechanism (302), the double-sleeve connector grabbing mechanism (303), the bearing lock seat grabbing mechanism (304) and the grabbing left-right translation mechanism (305) are arranged above the equipment rack (301), and the grabbing left-right translation mechanism (305) drives the positioning ring grabbing mechanism (302), the double-sleeve connector grabbing mechanism (303) and the bearing lock seat grabbing mechanism (304) to translate left and right;
the chamfering mechanism (306) is arranged at the left end of the equipment rack (301) and is used for chamfering the wrist arm;
a front-back translation mechanism (307) is arranged below the chamfering mechanism (306), and a double-screwing mechanism (308) is arranged on the front-back translation mechanism (307);
a positioning ring material warehouse (309) is arranged below the positioning ring grabbing mechanism (302), a double sleeve connector material warehouse (310) is arranged below the double sleeve connector grabbing mechanism (303), and a bearing lock seat material warehouse (311) is arranged below the bearing lock seat grabbing mechanism (304);
a four-screwing mechanism (312) is arranged on the right side of the bearing lock seat material warehouse (311), a pipe rotating mechanism (313) and a pipe taking mechanism (314) are arranged on the right side of the four-screwing mechanism (312), the pipe taking mechanism (314) takes out the processed support pipe and the wrist arm pipe, and then the positioning ring, the double sleeve connector and the bearing lock seat are assembled on the support pipe and the wrist arm pipe by the double-screwing mechanism (308) and the four-screwing mechanism (312);
the wrist arm assembly outlet pipe mechanism (316) is arranged at the rightmost side of the wrist arm assembly equipment rack (301) and is used for receiving a wrist arm to be assembled;
the wrist arm assembly electric cabinet (315) is connected with a positioning ring grabbing mechanism (302), a double-sleeve connector grabbing mechanism (303), a bearing lock seat grabbing mechanism (304), a left-right grabbing translation mechanism (305), a chamfering mechanism (306), a front-back translation mechanism (307), a double-screwing mechanism (308), a four-screwing mechanism (312), a pipe rotating mechanism (313) and a pipe taking mechanism (314).
2. The automatic wrist arm assembly system according to claim 1, wherein the wrist arm positioning support tube cutting device (100) comprises a support tube feeding bin mechanism (101), a support tube bin elevator (102), a support tube feeding trunnion (104), a support tube feeding guide wheel (103), a support tube feeding mechanism (105), a support tube laser marking machine (106), a support tube sawing mechanism (107), a support tube discharging guide wheel (108), and a support tube cutting device chassis (112),
the supporting tube feeding bin mechanism (101) is arranged on an underframe (112) of the supporting tube cutting equipment and used for placing and positioning tube raw materials;
the supporting pipe bin hoister (102) is arranged on the supporting pipe cutting equipment underframe (112), and the supporting pipe bin hoister (102) lifts positioning pipe raw materials on the supporting pipe feeding bin mechanism (101) to be sent to the supporting pipe feeding support shaft (104);
a supporting tube feeding guide wheel (103) is installed on the supporting tube feeding support shaft (104), a positioning tube raw material is placed on the supporting tube feeding guide wheel (103), and the positioning tube raw material is conveyed to the lower part of a supporting tube laser marking machine (106) through the matching of the supporting tube feeding guide wheel (103) and a supporting tube feeding mechanism (105);
a supporting pipe sawing mechanism (107) is arranged beside the supporting pipe laser marking machine (106), and the supporting pipe sawing mechanism (107) saws the positioning pipe raw material marked by the supporting pipe laser marking machine (106) according to a preset length;
the supporting tube discharging guide wheel (108) is arranged on an underframe (112) of the supporting tube cutting equipment and used for receiving the positioning supporting tube after the supporting tube sawing mechanism (107) saws and cuts the supporting tube to complete the cutting of the cantilever positioning supporting tube.
3. The automatic assembly system of claim 1, wherein the arm cutting device (200) comprises an arm fixing base (201), an arm expansion bin (202), an arm right lifting bin (204), an arm left lifting bin (205), an arm pipe conveying support (206), an arm pipe conveying mechanism (207), an arm laser coding mechanism (213), an arm drilling mechanism (214), and an arm cutting mechanism (215), wherein the arm right lifting bin (204), the arm left lifting bin (205), the arm pipe conveying support (206), the arm pipe conveying mechanism (207), the arm laser coding mechanism (213), the arm drilling mechanism (214), and the arm cutting mechanism (215) are all mounted on the arm fixing base (201),
the cantilever capacity expansion bin (202) is arranged on two sides of the cantilever equipment fixing base (201) and used for placing a cantilever raw material pipe (203);
the cantilever right-side lifting bin (204) and the cantilever left-side lifting bin (205) are arranged on two sides of the cantilever equipment fixing base (201) and are positioned between the cantilever equipment fixing base (201) and the cantilever expansion bin (202), and the cantilever right-side lifting bin (204) and the cantilever left-side lifting bin (205) are used for lifting a cantilever raw material pipe (203) closest to the cantilever equipment fixing base (201) to be sent to a corresponding cantilever pipe conveying support (206);
the two groups of cantilever pipe conveying supports (206) are arranged in parallel with the cantilever capacity expansion bin (202), a cantilever pipe conveying mechanism (207) is arranged at the front end of each cantilever pipe conveying support (206), and the cantilever pipe conveying mechanism (207) drives a cantilever raw material pipe (203) on each cantilever pipe conveying support (206) to run towards a cantilever laser coding mechanism (213);
the wrist arm laser coding mechanism (213) is arranged at the end of the wrist arm cutting equipment, a wrist arm drilling mechanism (214) and a wrist arm cutting mechanism (215) are respectively arranged beside the wrist arm laser coding mechanism (213), and the wrist arm raw material pipe (203) is sequentially subjected to coding by the wrist arm laser coding mechanism (213), drilling by the wrist arm drilling mechanism (214) and cutting by the wrist arm cutting mechanism (215) to form a finished wrist arm pipe product.
4. The automatic assembling system for wrist arms as claimed in claim 2, wherein the rectangular coordinate transferring mechanism (109) is further installed at the discharging guide wheel (108) of the supporting tube, the automatic threading machine (110) is installed beside the rectangular coordinate transferring mechanism (109), the cut-off locating supporting tube of the wrist arm is transported to the automatic threading machine (110) by the rectangular coordinate transferring mechanism (109), and sleeves are installed at two ends of the locating supporting tube of the wrist arm, the supporting tube cutting equipment chassis (112) is further installed with an electrically controlled operating panel (111) of the supporting tube, the electrically controlled operating panel (111) of the supporting tube is connected with the feeding mechanism (105) of the supporting tube, the laser marking machine (106) of the supporting tube, the sawing mechanism (107) of the supporting tube, the rectangular coordinate transferring mechanism (109) and the automatic threading machine (110) for operational control thereof, the feeding mechanism (105) of the supporting tube comprises a guiding rail of the supporting tube and a moving platform moving along the guiding rail of the feeding supporting tube, moving platform drives the registration arm raw materials and moves to supporting tube saw disconnected mechanism (107), both sides at supporting tube cutting equipment chassis (112) are installed to supporting tube feeding storehouse mechanism (101), and supporting tube feed bin lifting machine (102), supporting tube feeding trunnion (104), supporting tube feeding guide pulley (103), supporting tube feeding mechanism (105), supporting tube saw disconnected mechanism (107) and supporting tube ejection of compact guide pulley (108) all form a complete set with supporting tube feeding storehouse mechanism (101) and are provided with two sets ofly, supporting tube feeding storehouse mechanism (101) slope sets up, and one side that is close to supporting tube cutting equipment chassis (112) is less than the outside, and the top of supporting tube feed bin lifting machine (102) sets up into outer high interior low structure to the registration arm raw materials that conveniently promote comes can roll down on supporting tube feeding guide pulley (103).
5. The automatic assembling system for the wrist arm according to claim 3, wherein the fixing base (201) of the wrist arm device is further provided with an air storage tank (208), a hydraulic pump station (209), an electric control cabinet (210), a cantilever control cabinet (211), a liquid crystal display screen (212), a code controller (216), a dryer (217) and an air compressor unit (218), the air compressor unit (218) is connected with the air storage tank (208) for filling air into the air storage tank (208), the air storage tank (208) is connected with the hydraulic pump station (209), the hydraulic pump station (209) is connected with the right-side lifting bin (204) of the wrist arm, the left-side lifting bin (205) of the wrist arm and the wrist arm pipe conveying mechanism (207) for providing power for the wrist arm, the dryer (217) is arranged below the wrist arm support (206) for drying the raw material pipe (203) of the wrist arm, electric automatically controlled cabinet (210) are connected cantilever right side and are promoted feed bin (204), cantilever left side and promote feed bin (205), cantilever send pipe mechanism (207), cantilever laser coding mechanism (213), cantilever drilling mechanism (214) and cantilever shutdown mechanism (215), hydraulic power unit (209) are connected in cantilever switch board (211) and are used for setting for cutting length, liquid crystal display (212) are used for display device operating condition, cantilever laser coding mechanism (213) is connected in coding controller (216).
6. The automated assembly system of claim 3, wherein the arm cutting device further comprises an extension bracket (220), extension accommodating chambers (219) are disposed on two sides of the extension bracket (220), an extension delivery pipe bracket (222) is mounted on the extension bracket (220), and the pre-processed arm long pipe (221) is placed on the extension delivery pipe bracket (222) and is operated by the arm delivery pipe mechanism (207) to the arm laser coding mechanism (213).
7. The automated wrist-arm assembly system according to claim 3, wherein the cantilever flash chamber (202) is disposed obliquely, and a side close to the cantilever device fixing base (201) is lower than an outside, the tops of the cantilever right-side lifting bin (204) and the cantilever left-side lifting bin (205) are arranged to be in a structure with a high outside and a low inside, the cantilever capacity expansion bins (202) are respectively provided with three cantilever left lifting bins (205) on two sides of the cantilever equipment fixing base (201) according to the length of the cantilever raw material pipe (203), the left side of the cantilever equipment fixing base (201) is correspondingly provided with three cantilever left lifting bins (205), the right side of the cantilever equipment fixing base (201) is correspondingly provided with three cantilever right lifting bins (204), the wrist arm tube feeding mechanism (207) comprises a guide rail arranged on the fixing base (201) of the wrist arm equipment and a clamping mechanism of the wrist arm raw material tube (203) running along the guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021327427.XU CN212311385U (en) | 2020-07-08 | 2020-07-08 | Automatic assembling system for wrist arm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021327427.XU CN212311385U (en) | 2020-07-08 | 2020-07-08 | Automatic assembling system for wrist arm |
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| CN212311385U true CN212311385U (en) | 2021-01-08 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111843471A (en) * | 2020-07-08 | 2020-10-30 | 中铁建电气化局集团南方工程有限公司 | Automatic assembling system and method for wrist arm |
| CN114406780A (en) * | 2022-01-11 | 2022-04-29 | 中铁电气化局集团有限公司 | Inclined cantilever production system and control method thereof |
| CN115709309A (en) * | 2023-01-09 | 2023-02-24 | 中铁电气化局集团有限公司 | Cantilever pipe processingequipment |
-
2020
- 2020-07-08 CN CN202021327427.XU patent/CN212311385U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111843471A (en) * | 2020-07-08 | 2020-10-30 | 中铁建电气化局集团南方工程有限公司 | Automatic assembling system and method for wrist arm |
| CN111843471B (en) * | 2020-07-08 | 2024-05-07 | 中铁建电气化局集团南方工程有限公司 | Automatic wrist arm assembly system and method |
| CN114406780A (en) * | 2022-01-11 | 2022-04-29 | 中铁电气化局集团有限公司 | Inclined cantilever production system and control method thereof |
| CN115709309A (en) * | 2023-01-09 | 2023-02-24 | 中铁电气化局集团有限公司 | Cantilever pipe processingequipment |
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