CN209901211U - Full-automatic guniting system of mixing machine - Google Patents
Full-automatic guniting system of mixing machine Download PDFInfo
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- CN209901211U CN209901211U CN201920215284.4U CN201920215284U CN209901211U CN 209901211 U CN209901211 U CN 209901211U CN 201920215284 U CN201920215284 U CN 201920215284U CN 209901211 U CN209901211 U CN 209901211U
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Abstract
The utility model relates to a feed production mixes quick-witted liquid and adds equipment technical field, in particular to mix quick-witted full-automatic whitewashing system, the reliable operation, easily realize, utilize pneumatic diaphragm pump to send the thick liquids into the storage tank of weighing, through weighing the storage tank and heating the thick liquids stirring, set for every batch thick liquids of weight weighing according to the prescription requirement and send into the pressure feed jar, recycle atmospheric pressure and send jar thick liquids to the pressure and spout into the machine that mixes, the artifical stirring batching precision of having solved adds unsafe problem, both reduce workman intensity of labour, the energy consumption is reduced, and the precision is improved again, and the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to a feed production mixes quick-witted liquid of machine and adds equipment technical field, in particular to contain and glue thick liquids and mix full-automatic whitewashing system that quick-witted feed addition produced.
Background
At present, in the production of feed enterprises, after thick liquid and small materials are manually stirred in addition of thick liquid, the stirred materials are manually put into a small material port and are conveyed into a mixing machine through a lifting machine and a scraper, and the disadvantage is that the addition mode greatly wastes manpower and material resources, increases energy consumption, and cannot ensure that each batch of materials is added according to the weight required by a production formula, so that the quality of finished products is influenced.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: in order to save manpower, reduce intensity of labour, guarantee the production progress, reduce the energy consumption, to mixing the machine at present and gluing thick liquids and adding the mode, the utility model provides a simple structure, reliable operation mix full-automatic whitewashing system of machine saves 3-4 personal workers and labours under the situation of comparing.
The utility model provides a technical scheme that its technical problem adopted is: a full-automatic guniting system of a mixer comprises an air storage tank, a pneumatic diaphragm pump, a weighing storage tank, a pressure feed tank, a slurry tank and a control system, wherein a feed inlet of the pneumatic diaphragm pump is communicated with the slurry tank through a pipeline, a discharge outlet of the pneumatic diaphragm pump is communicated with a feed inlet at the upper end of the weighing storage tank through a pipeline, a discharge outlet at the lower end of the weighing storage tank is communicated with a feed inlet at the upper end of the pressure feed tank through a pipeline, an air inlet at the upper end of the pressure feed tank is communicated with an air outlet of the air storage tank through a pipeline, an air outlet communicated with the outside is further arranged at the upper end of the pressure feed tank, a discharge outlet at the lower end of the pressure feed tank is communicated with a mixer through a pipeline, a pipeline connecting the discharge outlet at the lower end of the weighing storage tank and the feed, an air inlet valve is installed on a pipeline, wherein an air inlet at the upper end of the pressure feed tank is communicated with an air outlet of the air storage tank, an exhaust valve is further arranged at an air outlet at the upper end of the pressure feed tank, a weighing sensor is further installed on the weighing storage tank, a stirring device is arranged in the weighing storage tank, and the weighing sensor, the ball valve, the third pneumatic ball valve, the fourth pneumatic ball valve, the air inlet valve and the exhaust valve are all electrically connected with a control system.
Further, specifically, the stirring device comprises a driving motor, a plurality of blades and a vertical shaft, the vertical shaft is vertically arranged in the center of the weighing storage tank, the blades are arranged on the vertical shaft, the driving motor is arranged at the top outside the weighing storage tank, and the driving motor is in transmission connection with the upper end of the vertical shaft.
Further, in order to improve the weighing precision, the outside of the storage tank of weighing still is provided with heating heat preservation device, still is provided with temperature sensor on the storage tank of weighing, heating heat preservation device is including heating the shell, and the heating clamshell is established in the storage tank periphery of weighing, and the sealed cavity between heating shell and the storage tank periphery of weighing forms the zone of heating, and heating shell upper portion is provided with the conduction oil import that is linked together with the zone of heating, and the heating shell lower part is provided with the conduction oil export that is linked together with the zone of heating. Through heating device and agitating unit for the thick liquids are even, and flow is stable, and the precision of weighing is also stable.
In order not to influence the weighing precision, the weighing storage tank and the pressure feed tank are arranged up and down, a discharge port at the lower end of the weighing storage tank is connected with a discharge pipeline, a feed port at the upper end of the pressure feed tank is connected with a feed pipeline, the caliber of the lower end of the discharge pipeline is smaller than that of the upper end of the feed pipeline, the upper end of the feed pipeline is sleeved at the lower end of the discharge pipeline, the feed pipeline and the discharge pipeline are not in contact with each other, a first pneumatic ball valve is installed on the discharge pipeline, a second pneumatic ball valve is installed on the feed pipeline, and the first pneumatic ball valve and. The feeding pipeline and the discharging pipeline adopt a large pipe sleeve and small pipe structure, the small pipe only extends to a small section of the large pipe, and the small pipe does not contact with the large pipe and does not influence weighing.
The beneficial effects of the utility model are that, the utility model discloses a mix full-automatic whitewashing system of machine, the reliable operation easily realizes, utilize pneumatic diaphragm pump to send into the thick liquids storage tank of weighing, through weighing the storage tank and heating the thick liquids stirring, the thick liquids of weighing every batch according to the prescription requirement set for weight send into the pressure feed tank, recycle atmospheric pressure will press feed the jar interior thick liquids of jar and spout into and mix the machine, solved artifical stirring batching precision and added unsafe problem, both reduced workman intensity of labour, reduced the energy consumption, improve the precision again, and the production efficiency is greatly improved.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is the structure schematic diagram of the full-automatic guniting system of the mixing machine of the utility model.
Fig. 2 is the structure schematic diagram of the weighing storage tank of the full-automatic guniting system of the mixing machine of the utility model.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a schematic structural diagram of a pressure feed tank of the full-automatic guniting system of the mixing machine of the utility model.
Fig. 5 is a top view of fig. 4.
In the figure: 1. the device comprises a gas storage tank, 2, a pneumatic diaphragm pump, 3, a weighing storage tank, 4, a pressure feed tank, 5, a first pneumatic ball valve, 6, a second pneumatic ball valve, 7, a third pneumatic ball valve, 8, a fourth pneumatic ball valve, 9, a gas inlet valve, 10, a gas outlet valve, 11, a driving motor, 12, a plurality of blades, 13, a vertical shaft, 14, a weighing sensor, 15, a heating and heat preservation device, 16, a feed inlet at the upper end of the weighing storage tank, 17, a discharge outlet at the lower end of the weighing storage tank, 18, a heat conduction oil inlet, 19, a heat conduction oil outlet, 20, a temperature sensor, 21, a feed inlet at the upper end of the pressure feed tank, 22, a discharge outlet at the lower end of the pressure feed tank, 23, a gas outlet, 24, a gas inlet at the upper end of.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
As shown in figures 1-5, which is the best embodiment of the utility model, a full-automatic guniting system of a mixer comprises an air storage tank 1, a pneumatic diaphragm pump 2, a weighing storage tank 3, a pressure feed tank 4, a slurry tank and a control system, wherein the feed inlet of the pneumatic diaphragm pump 2 is communicated with the slurry tank through a pipeline, the discharge outlet of the pneumatic diaphragm pump 2 is communicated with the feed inlet 16 at the upper end of the weighing storage tank through a pipeline, the discharge outlet 17 at the lower end of the weighing storage tank is communicated with the feed inlet 21 at the upper end of the pressure feed tank through a pipeline, the air inlet 24 at the upper end of the pressure feed tank is communicated with the air outlet of the air storage tank 1 through a pipeline, the upper end of the pressure feed tank is also provided with an air outlet 23 communicated with the outside, the discharge outlet 22 at the lower end, a feed inlet 21 at the upper end of the pressure feed tank is connected with a feed pipeline, the caliber of the lower end of the discharge pipeline is smaller than the caliber of the upper end of the feed pipeline, the upper end of the feed pipeline is sleeved at the lower end of the discharge pipeline, the feed pipeline and the discharge pipeline are not contacted with each other, a first pneumatic ball valve 5 is installed on the discharge pipeline, a second pneumatic ball valve 6 is installed on the feed pipeline, the first pneumatic ball valve 5 and the second pneumatic ball valve 6 are both electrically connected with a control system, a third pneumatic ball valve 7 is installed at a discharge outlet 22 at the lower end of the pressure feed tank, a fourth pneumatic ball valve 8 is installed on a pipeline connecting the discharge outlet 22 at the lower end of the pressure feed tank and a mixer 26, an air inlet valve 9 is installed on a pipeline connecting an air inlet 24 at the upper end of the pressure feed tank and an air outlet of an air storage tank 1, a gas outlet 23 at,
the temperature sensor 20, the weighing sensor 14, the ball valve, the third pneumatic ball valve 7, the fourth pneumatic ball valve 8, the air inlet valve 9 and the air outlet valve 10 are all electrically connected with the control system.
The stirring device comprises a driving motor 11, a plurality of blades 12 and a vertical shaft 13, the vertical shaft 13 is vertically arranged in the center of the weighing storage tank 3, the blades 12 are arranged on the vertical shaft 13, the driving motor 11 is arranged at the top outside the weighing storage tank 3, and the driving motor 11 is in transmission connection with the upper end of the vertical shaft 13. The outside of weighing storage tank 3 still is provided with heating heat preservation device 15, still is provided with temperature sensor 20 on the weighing storage tank 3, and heating heat preservation device 15 is including heating shell 27, and heating shell 27 covers and establishes in the storage tank 3 periphery of weighing, and the sealed cavity between heating shell 27 and the storage tank 3 periphery of weighing forms the zone of heating, and heating shell 27 upper portion is provided with the conduction oil import 18 that is linked together with the zone of heating, and heating shell 27 lower part is provided with the conduction oil export 19 that is linked together with the zone of heating.
The working control principle is as follows: the pneumatic diaphragm pump 2 adds a certain amount of slurry in the slurry tank into the weighing storage tank 3, after the slurry is stirred and heated in the weighing storage tank 3, a 'start' button of a control system is clicked, the exhaust valve 10 is opened, the second pneumatic ball valve 6 is automatically opened, the first pneumatic ball valve 5 is opened after a short delay, the weighing storage tank 3 sends the slurry into the pressure feed tank 4 according to the set weight of each batch, then the first pneumatic ball valve 5 is closed, and the second pneumatic ball valve 6 is closed after a short delay. After the control system receives a batching request of the mixer 26, the exhaust valve 10 is automatically closed, the air inlet valve 9 is automatically opened to inflate the pressure feed tank 4, the fourth pneumatic ball valve 8 is opened after the air pressure reaches a set value, the third pneumatic ball valve 7 is opened after a short delay, slurry in the pressure feed tank 4 is rapidly sprayed into the mixer 26 under the action of pressure, the air inlet valve 9 is closed after the pressure in the pressure feed tank 4 is reduced to the set value along with the slurry spraying, the third pneumatic ball valve 7 is closed, the fourth pneumatic ball valve 8 is closed after the short delay, the exhaust valve 10 is opened at the same time, the residual air pressure in the pressure feed tank 4 is released, when the pressure is released to the set value (0MPa), the control system gives a slurry spraying completion signal of the batch to feed back to the mixer 26, the second pneumatic ball valve 6 is opened first, the first pneumatic ball valve 5 is opened after the short delay, and the next slurry spraying cycle. And after the set batch number is finished, automatically stopping the guniting system.
In order to rapidly spray the slurry into the mixer, shorten the slurry spraying time and accurately weigh the slurry according to the formula requirements, the weighing storage tank 3 is provided with a stirring device and a heating and heat-insulating device 15 and is also provided with a weighing sensor 14, and the weighing sensor 14 is electrically connected with a control system. The stirring device is a wall scraping type stirring device, the paddle 12 is arranged on the vertical shaft 13 at a certain angle, the stirring device can realize forward rotation and reverse rotation by being driven by the driving motor 11, and the paddle 12 downwards transmits slurry during forward rotation so as to facilitate the slurry to flow into the pressure feed tank 4; when the material is reversely rotated, the paddle 12 slightly drives the slurry upwards to stir the material. The heating device is divided into a heating layer (heat conduction oil) and a heat preservation layer (heating shell 27), an electric heating system is started during heating, and the temperature sensor 20 detects that the internal temperature of the weighing storage tank 3 reaches a set value and then automatically stops heating. The discharge port 17 at the lower end of the weighing storage tank is vertically connected with the feed port 21 at the upper end of the pressure feed tank through a large sleeve and a small pipe. The weighing storage tank 3 feeds each batch of slurry into the pressure feed tank 4 by weighing and dividing, a discharge port of the pressure feed tank 4 is provided with a pneumatic valve, the control system receives a slurry spraying signal, the air storage tank 1 inflates the pressure feed tank 4, and the slurry in the pressure feed tank 4 is sprayed into the mixer 26 by strong pressure. And (5) after the guniting is finished, closing the air inlet valve 9, opening the air outlet valve 10, and entering the automatic guniting circulation of the next batch.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. The utility model provides a mix full-automatic whitewashing system of machine which characterized in that: comprises a gas storage tank (1), a pneumatic diaphragm pump (2), a weighing storage tank (3), a pressure feed tank (4), a slurry tank and a control system, wherein a feed inlet of the pneumatic diaphragm pump (2) is communicated with the slurry tank through a pipeline, a discharge outlet of the pneumatic diaphragm pump (2) is communicated with a feed inlet (16) at the upper end of the weighing storage tank through a pipeline, a discharge outlet (17) at the lower end of the weighing storage tank is communicated with a feed inlet (21) at the upper end of the pressure feed tank through a pipeline, a gas inlet (24) at the upper end of the pressure feed tank is communicated with a gas outlet of the gas storage tank (1) through a pipeline, a gas outlet (23) communicated with the outside is also arranged at the upper end of the,
a ball valve is arranged on a pipeline which is connected with a discharge port (17) at the lower end of the weighing storage tank and a feed port (21) at the upper end of the pressure feed tank, a third pneumatic ball valve (7) is arranged at the discharge port (22) at the lower end of the pressure feed tank, a fourth pneumatic ball valve (8) is arranged on a pipeline which is communicated with the discharge port (22) at the lower end of the pressure feed tank and the mixer (26), an air inlet valve (9) is arranged on a pipeline which is communicated with an air inlet (24) at the upper end of the pressure feed tank and an air outlet of the air storage tank (1), an exhaust valve (10) is also arranged at an exhaust port (23) at the upper end of the pressure feed tank, a weighing sensor (,
and the weighing sensor (14), the ball valve, the third pneumatic ball valve (7), the fourth pneumatic ball valve (8), the air inlet valve (9) and the air outlet valve (10) are all electrically connected with the control system.
2. The fully automatic guniting system of a mixer according to claim 1, wherein: the stirring device comprises a driving motor (11), a plurality of blades (12) and a vertical shaft (13), wherein the vertical shaft (13) is vertically arranged in the center of the weighing storage tank (3), the blades (12) are arranged on the vertical shaft (13), the driving motor (11) is arranged at the top outside the weighing storage tank (3), and the driving motor (11) is in transmission connection with the upper end of the vertical shaft (13).
3. The fully automatic guniting system of a mixer according to claim 1, wherein: the outside of weighing storage tank (3) still is provided with heating heat preservation device (15), still is provided with temperature sensor (20) on weighing storage tank (3), heating heat preservation device (15) are including heating shell (27), and heating shell (27) cover is established in weighing storage tank (3) periphery, and the sealed cavity between heating shell (27) and weighing storage tank (3) periphery forms the zone of heating, and heating shell (27) upper portion is provided with conduction oil import (18) that are linked together with the zone of heating, and heating shell (27) lower part is provided with conduction oil export (19) that are linked together with the zone of heating.
4. The fully automatic guniting system of a mixer according to claim 1, wherein: the weighing storage tank (3) and the pressure feed tank (4) are arranged from top to bottom, a discharge port (17) at the lower end of the weighing storage tank is connected with a discharge pipeline, a feed port (21) at the upper end of the pressure feed tank is connected with a feed pipeline, the caliber of the lower end of the discharge pipeline is smaller than that of the upper end of the feed pipeline, the upper end of the feed pipeline is sleeved at the lower end of the discharge pipeline, the feed pipeline and the discharge pipeline are not in contact with each other, a first pneumatic ball valve (5) is installed on the discharge pipeline, a second pneumatic ball valve (6) is installed on the feed pipeline, and the first pneumatic ball valve (5) and the second pneumatic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920215284.4U CN209901211U (en) | 2019-02-20 | 2019-02-20 | Full-automatic guniting system of mixing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920215284.4U CN209901211U (en) | 2019-02-20 | 2019-02-20 | Full-automatic guniting system of mixing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209901211U true CN209901211U (en) | 2020-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920215284.4U Active CN209901211U (en) | 2019-02-20 | 2019-02-20 | Full-automatic guniting system of mixing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209901211U (en) |
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2019
- 2019-02-20 CN CN201920215284.4U patent/CN209901211U/en active Active
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