CN209894674U - Engine gear room front shroud mistake proofing device - Google Patents
Engine gear room front shroud mistake proofing device Download PDFInfo
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- CN209894674U CN209894674U CN201920253154.XU CN201920253154U CN209894674U CN 209894674 U CN209894674 U CN 209894674U CN 201920253154 U CN201920253154 U CN 201920253154U CN 209894674 U CN209894674 U CN 209894674U
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Abstract
The utility model relates to the technical field of detection devices, and discloses an engine gear room front cover error proofing device, which comprises a base, a transmission mechanism, a detection mechanism and a master control computer, wherein the transmission mechanism, the detection mechanism and the transmission mechanism are arranged on the base and are electrically connected with the master control computer, the detection mechanism comprises a first camera set and a second camera set, the first camera set is arranged below the transmission mechanism and is used for detecting the assembly part number of the engine gear room front cover, the second camera set is arranged on one side of the transmission mechanism and is used for detecting the boss height of the engine gear room front cover, the first camera set corresponds to the assembly part number of the engine gear room front cover, the boss height of the second camera set corresponds to the boss height of the engine gear room front cover, and the data detection is carried out by shooting the assembly part number and the boss height transmission computer through the first camera set and the second camera set, the detection accuracy and the production efficiency are improved.
Description
Technical Field
The utility model relates to a detection device technical field especially relates to an engine gear room front shroud mistake proofing device.
Background
At present, with the development of the market of the front cover of the gear chamber in China, different profiles can be made according to different engine models or equipment models, the profiles of the front cover of the gear chamber are different and various, and in the same series of products, the characteristic distinguishing difference is small, the conditions of misjudgment and missing judgment are easy to occur in artificial judgment, so that the yield is low, and the artificial detection wastes both time and manpower.
Disclosure of Invention
Based on this, the utility model aims to provide an engine gear room front shroud mistake proofing device, this engine gear room front shroud mistake proofing device can improve yield and production efficiency.
The technical scheme of the utility model is that:
the utility model provides an engine gear room front shroud mistake proofing device, includes the base, locates transport mechanism, detection mechanism and the master control computer on the base, detection mechanism, transport mechanism all with master control computer electric connection, detection mechanism including set up in the transport mechanism below be used for carrying out the first camera group that detects to the assembly part number of engine gear room front shroud and set up in transport mechanism one side is used for carrying out the second camera group that detects to the boss height of engine gear room front shroud, first camera group corresponds each other with the assembly part number of engine gear room front shroud, the second camera group corresponds each other with the boss height of engine gear room front shroud. The first camera set corresponds to the assembly part number of the engine gear chamber front cover, the second camera set corresponds to the boss height of the engine gear chamber front cover, the assembly part number and the boss height of the engine gear chamber front cover are shot by the first camera set and the second camera set and transmitted to a main control computer for data analysis, so that the conformity of the engine gear chamber front cover is judged, and when the assembly part number and the boss height are consistent with the set values of the system, the transmission mechanism operates to continue the next detection; when the assembly part number and the boss height are inconsistent with the system set value, the conveying mechanism stops running, the master control computer gives an alarm, the yield is effectively improved through detection of the detection mechanism, material conveying is carried out through the conveying mechanism, the detection mechanism detects without manual judgment, the production efficiency is effectively improved, and manpower is reduced.
Preferably, the detection mechanism includes a third camera set provided on the right side of the second camera set for detecting a front side aperture of the front cover of the engine gear chamber, and the third camera set corresponds to the front side aperture of the front cover of the engine gear chamber. The present embodiment includes the following advantages: the front side aperture of the engine gear chamber front cover is detected through the third phase unit, and the master control computer judges through the aperture size, so that the accuracy of the detection data of the engine gear chamber front cover is effectively improved.
Preferably, the detection mechanism includes a fourth camera set provided on the right side of the third camera set for detecting a through hole on the front side of the front cover of the engine gear chamber, and the fourth camera set corresponds to the front side of the front cover of the engine gear chamber. The present embodiment includes the following advantages: whether the through hole exists or not is detected on the front side of the front cover of the engine gear chamber through the fourth camera group, so that the judgment accuracy is improved.
Preferably, the detection mechanism comprises a fifth camera set arranged on the right side of the fourth camera set and used for detecting the number of threaded holes in the left side of the front cover of the engine gear chamber, and the fifth camera set corresponds to the left side of the front cover of the engine gear chamber. The present embodiment includes the following advantages: the number of the detection threaded holes on the left side of the front cover of the engine gear chamber is judged through the fifth camera group, so that the judgment accuracy is improved.
Preferably, the detection mechanism includes a sixth camera set having a boss shape provided on a lower right side of the transmission mechanism to face the engine gear chamber front cover, and the sixth camera set corresponds to the lower right side of the boss of the engine gear chamber front cover. The present embodiment includes the following advantages: the boss detection boss shape of the engine gear chamber front cover is judged through the sixth camera group, so that the judgment accuracy is improved.
Preferably, the detection mechanism includes a seventh camera set disposed above the sixth camera set and used for detecting the part number of the front cover of the engine gear chamber, and the seventh camera set corresponds to the part number of the front cover of the engine gear chamber. The present embodiment includes the following advantages: the seventh camera group is used for judging the part number of the front cover of the engine gear chamber, so that the judgment accuracy is improved
Preferably, the base includes an illumination lamp disposed directly above the conveying mechanism. The present embodiment includes the following advantages: the definition of images shot by the detection mechanism can be improved through the illuminating lamp, and the accuracy of detection data is further improved.
Preferably, the detection mechanism comprises an audible and visual alarm. The present embodiment includes the following advantages: through audible and visual annunciators, the operator does not need to wait on the workbench for a long time, and the manual use is effectively reduced.
To sum up, the utility model discloses an engine gear room front shroud mistake proofing device, including the base, locate transport mechanism, detection mechanism and the master control computer on the base, transport mechanism conveying material, detection mechanism automated inspection will detect data and carry to the master control computer and judge, and it judges that the accuracy is high, need not the manpower and judges, and the manpower that significantly reduces uses and improves the yield.
Drawings
FIG. 1 is a schematic structural view of a front cover error proofing device of an engine gear chamber according to an embodiment of the present invention;
description of reference numerals:
100. a base 200, a transfer mechanism 310, a first camera group 320, a second camera group 330, a third camera group 340, a fourth camera group 350, a fifth camera group 360, a sixth camera group 370, and a seventh camera group.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, which is a schematic structural view of a front cover error proofing device of an engine gear room according to a preferred embodiment of the present invention, the front cover error proofing device of the engine gear room comprises a base 100, a transmission mechanism 200 disposed on the base 100, a detection mechanism and a main control computer, the detection mechanism and the transmission mechanism 200 are electrically connected with the master control computer, the detection mechanism comprises a first camera set 310 arranged below the transmission mechanism 200 and used for detecting the assembly part number of the front cover of the engine gear chamber and a second camera set 320 arranged at one side of the transmission mechanism 200 and used for detecting the boss height of the front cover of the engine gear chamber, the first camera set 310 corresponds to the assembly part number of the engine gear chamber front cover, and the second camera set 320 corresponds to the boss height side of the engine gear chamber front cover. The assembly part numbers of the first camera set 310 and the engine gear chamber front cover correspond to each other, and the boss height sides of the second camera set 320 and the engine gear chamber front cover correspond to each other, so that the assembly part numbers and the boss heights of the engine gear chamber front cover are shot by the first camera set 310 and the second camera set 320 and transmitted to a main control computer for data analysis, the engine gear chamber front cover conformance is judged, and when the assembly part numbers and the bosses are consistent with the system set values, the transmission mechanism 200 operates to continue the next detection; when the assembly part number and the boss are inconsistent with the system set value, the conveying mechanism 200 stops running, the master control computer gives an alarm, the yield is effectively improved through detection of the detection mechanism, material conveying is carried out through the conveying mechanism 200, the detection mechanism detects without manpower judgment, the production efficiency is effectively improved, and manpower is reduced.
In order to add the characteristics of the front aperture of the front cover of the engine gear chamber to the determination criteria and improve the accuracy of the detection data, the detection mechanism in this embodiment includes a third camera unit 330 disposed on the right side of the second camera unit 320 and used for detecting the front aperture of the front cover of the engine gear chamber, and the third camera unit 330 and the front aperture of the front cover of the engine gear chamber correspond to each other. The front side aperture of the front cover of the engine gear chamber is detected through the third phase unit 330, and the main control computer judges through the aperture size, so that the accuracy of the detection data of the front cover of the engine gear chamber is effectively improved.
In order to add the characteristic of whether there is a through hole on the front side of the front cover of the engine gear chamber to the determination standard and improve the accuracy of the determination, the detection mechanism in this embodiment includes a fourth camera set 340 disposed on the right side of the third camera set 330 for detecting the through hole on the front side of the front cover of the engine gear chamber, and the fourth camera set 340 corresponds to the front side of the front cover of the engine gear chamber. Whether a through hole exists in the front side of the front cover of the engine gear chamber is detected through the fourth camera set 340, so that the judgment accuracy is improved; of course, the fourth camera set 340 can shoot the front side of the front cover of the whole engine gear chamber, and can also add the screw hole on the front side into the judgment standard, and judge by detecting the distance from the screw hole to the end face and the size of the hole diameter, so that the detection accuracy is improved.
In order to add the characteristic of the number of the left threaded holes of the front cover of the engine gear chamber to the judgment standard and improve the judgment accuracy, the detection mechanism in the embodiment includes a fifth camera unit 350 which is arranged on the right side of the fourth camera unit 340 and is used for detecting the number of the left threaded holes of the front cover of the engine gear chamber, and the fifth camera unit 350 corresponds to the left side of the front cover of the engine gear chamber. The number of the detection threaded holes on the left side of the front cover of the engine gear chamber is judged through the fifth camera set 350, so that the judgment accuracy is improved; of course, the fifth camera set 350 can shoot the right side of the front cover of the whole engine gear chamber, and can also add the bottom chamfer and the machining serial number on the right side into the judgment standard, and judge whether the chamfer and the machining serial number are the same or not by detecting whether the chamfer and the machining serial number are the same, so that the detection accuracy is improved.
In order to add the feature of the engine gear chamber front cover boss shape to the determination criterion and improve the accuracy of the determination, the detection mechanism in this embodiment includes a sixth camera set 360 provided at the lower right of the transmission mechanism 200 for aligning the boss shape of the engine gear chamber front cover, and the sixth camera set 360 and the boss lower right shape of the engine gear chamber front cover correspond to each other. The boss detection boss shape of the engine gear chamber front cover is judged through the sixth camera set 360, so that the judgment accuracy is improved.
In order to add the characteristics of the engine gear chamber front cover part number to the determination standard and improve the accuracy of the determination, the detection mechanism in the embodiment includes a seventh camera unit 370 arranged above the sixth camera unit 360 and used for detecting the engine gear chamber front cover part number, and the seventh camera unit 370 and the engine gear chamber front cover part number correspond to each other. The seventh camera group 370 judges the part number of the front cover of the engine gear chamber, thereby improving the accuracy of judgment
In order to solve the problem of blurred and unclear images captured by the detection mechanism and improve the accuracy of detection data, the base 100 in this embodiment includes an illumination lamp, and the illumination lamp is disposed directly above the conveying mechanism 200. The definition of images shot by the detection mechanism can be improved through the illuminating lamp, and the accuracy of detection data is further improved.
To reduce human use, the detection mechanism in this embodiment includes an audible and visual alarm. Through audible and visual annunciators, the operator does not need to wait on the workbench for a long time, and the manual use is effectively reduced.
To sum up, the utility model discloses an engine gear room front shroud mistake proofing device, including base 100, the transport mechanism 200 of locating on the base 100, detection mechanism and main control computer, transport mechanism conveying material, detection mechanism automated inspection will detect data and carry to the main control computer and judge, and it judges that the accuracy is high, need not the manpower and judges, and the manpower that significantly reduces uses and improves the yield.
It should be understood that the terms "first", "second", etc. are used herein to describe various information, but the information should not be limited to these terms, and these terms are only used to distinguish one type of information from another. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the principle of the present invention, and these modifications and variations are also considered as the protection scope of the present invention.
Claims (8)
1. The utility model provides an engine gear room front shroud mistake proofing device, a serial communication port, including the base, locate transport mechanism, detection mechanism and the main control computer on the base, detection mechanism, transport mechanism all with main control computer electric connection, detection mechanism including set up in the transport mechanism below be used for carrying out the first camera group that detects to the assembly part number of engine gear room front shroud and set up in transport mechanism one side is used for carrying out the second camera group that detects to the boss height of engine gear room front shroud, first camera group corresponds each other with the assembly part number of engine gear room front shroud, the second camera group corresponds each other with the boss height of engine gear room front shroud.
2. The engine gear chamber front cover error proofing device according to claim 1, wherein the detection mechanism comprises a third camera set arranged on the right side of the second camera set and used for detecting the front side aperture of the engine gear chamber front cover, and the third camera set and the front side aperture of the engine gear chamber front cover correspond to each other.
3. The engine gear room front cover error proofing device according to claim 2, wherein the detection mechanism comprises a fourth camera set arranged on the right side of the third camera set and used for detecting a through hole on the front side of the engine gear room front cover, and the fourth camera set corresponds to the front side of the engine gear room front cover.
4. The engine gear room front cover mistake proofing device of claim 3, wherein the detection mechanism comprises a fifth camera set arranged on the right side of the fourth camera set and used for detecting the number of threaded holes on the left side of the engine gear room front cover, and the fifth camera set corresponds to the left side of the engine gear room front cover.
5. The engine gear chamber front cover error proofing device according to any one of claims 1 to 4, wherein said detection means includes a sixth camera set having a boss shape for facing the engine gear chamber front cover, provided at a lower right side of said transmission means, said sixth camera set corresponding to a lower right side of a boss of the engine gear chamber front cover.
6. The engine gear room front cover mistake proofing device according to claim 5, characterized in that the detection mechanism comprises a seventh camera set arranged above the sixth camera set and used for detecting the part number of the engine gear room front cover, and the seventh camera set corresponds to the part number of the engine gear room front cover.
7. The engine gear room front cover mistake proofing device of claim 5, wherein the base comprises a lighting lamp, and the lighting lamp is arranged right above the conveying mechanism.
8. The engine gear chamber front cover error proofing device of claim 5, characterized in that the detection mechanism comprises an audible and visual alarm.
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CN201920253154.XU CN209894674U (en) | 2019-02-27 | 2019-02-27 | Engine gear room front shroud mistake proofing device |
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CN201920253154.XU CN209894674U (en) | 2019-02-27 | 2019-02-27 | Engine gear room front shroud mistake proofing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113607418A (en) * | 2021-07-05 | 2021-11-05 | 东风柳州汽车有限公司 | Mistake proofing detection device of engine shroud |
CN117300967A (en) * | 2023-09-18 | 2023-12-29 | 金乡县德玛机械设备制造有限公司 | Mistake proofing detection device of engine hood |
-
2019
- 2019-02-27 CN CN201920253154.XU patent/CN209894674U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113607418A (en) * | 2021-07-05 | 2021-11-05 | 东风柳州汽车有限公司 | Mistake proofing detection device of engine shroud |
CN117300967A (en) * | 2023-09-18 | 2023-12-29 | 金乡县德玛机械设备制造有限公司 | Mistake proofing detection device of engine hood |
CN117300967B (en) * | 2023-09-18 | 2024-04-05 | 金乡县德玛机械设备制造有限公司 | Mistake proofing detection device of engine hood |
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