CN209889875U - Blanking device - Google Patents

Blanking device Download PDF

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Publication number
CN209889875U
CN209889875U CN201920769552.7U CN201920769552U CN209889875U CN 209889875 U CN209889875 U CN 209889875U CN 201920769552 U CN201920769552 U CN 201920769552U CN 209889875 U CN209889875 U CN 209889875U
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China
Prior art keywords
limiting frame
bin
steel pipe
blanking device
movable
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CN201920769552.7U
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Chinese (zh)
Inventor
兰世广
袁事业
董微
牛进伟
韩军英
王学科
程海洋
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Hebei Huafeng Energy Technology Development Co Ltd
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Hebei Huafeng Energy Technology Development Co Ltd
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Priority to CN201920769552.7U priority Critical patent/CN209889875U/en
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Abstract

The blanking device of the utility model comprises a stock bin, a limit frame arranged below the stock bin, and a lifting mechanism for driving the limit frame to do lifting motion relative to the stock bin; the limiting frame is provided with a channel, a discharge hole of the bin is arranged over against the limiting frame, and materials in the bin can fall into the car hopper downwards through the channel of the limiting frame; the limiting frame is connected with two movable baffles in a swinging manner, and the two movable baffles are symmetrically arranged on two outer sides of the channel on the limiting frame; the limiting frame is provided with a signal trigger at each position of the movable baffle correspondingly, the movable baffle can trigger the signal trigger after swinging for a certain angle on the limiting frame, and the bin can receive a signal sent by the signal trigger and control the bin to be closed. The utility model discloses can have raise the efficiency to the quantitative control of the material ejection of compact in the feed bin, reduce cost's effect.

Description

Blanking device
Technical Field
The utility model belongs to the technical field of the material ejection of compact is relevant, especially relate to an unloader.
Background
At present, an enterprise generally utilizes the gravity of materials to discharge the materials, and the materials fall onto a truck hopper of a truck from a bin with an open bin gate, when the truck hopper contains a certain amount of materials, the bin gate of the bin is closed under the control of a motor, and then the truck containing the materials is weighed by weighing the materials in a whole weighing way.
It can be understood that, the feeding device is used for weighing the whole truck after the truck hopper contains materials, so that the discharge amount of the conventional storage bin during discharging can be controlled only by human eyes according to experience, and the weight of the materials contained in the trucks with different train numbers is different, thereby influencing the control of enterprises on material discharging; and the truck needs to weigh by weighing after being filled with materials, so that the efficiency of enterprises for discharging the materials is reduced.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide a blanking device for lowering a material into a car hopper in order to solve the technical problems in the prior art.
The blanking device comprises a storage bin, a limiting frame arranged below the storage bin, and a lifting mechanism used for driving the limiting frame to do lifting motion relative to the storage bin; the limiting frame is provided with a channel, a discharge hole of the bin is arranged over against the limiting frame, and materials in the bin can fall into the car hopper downwards through the channel of the limiting frame; the limiting frame is connected with two movable baffles in a swinging manner, and the two movable baffles are symmetrically arranged on two outer sides of the channel on the limiting frame; the limiting frame is provided with a signal trigger at each position of the movable baffle correspondingly, the movable baffle can trigger the signal trigger after swinging for a certain angle on the limiting frame, and the bin can receive a signal sent by the signal trigger and control the bin to be closed.
As the utility model discloses an optimal scheme, be provided with two connecting pieces, two on the spacing frame the connecting piece and two the adjustable fender one-to-one sets up, wherein every adjustable fender with correspond the connecting piece is connected with articulated mode.
As the preferred scheme of the utility model, the connecting piece for spacing frame position is adjustable.
As the utility model discloses a preferred scheme, signal trigger sets up to limit switch, limit switch fixes on the connecting piece, and works as adjustable fender is in during the certain angle of outside swing on the connecting piece, adjustable fender can touch limit switch.
As the utility model discloses an optimal scheme, be provided with the door on the discharge gate of feed bin, be connected with the motor on the door, just the motor can drive the door is right the discharge gate of feed bin carries out the selectivity shutoff.
As a preferred embodiment of the present invention, the limiting frame includes a first steel pipe, a second steel pipe is disposed opposite to the first steel pipe, and a third steel pipe and a fourth steel pipe for connecting the first steel pipe and the second steel pipe; the two movable baffles are symmetrically arranged on the third steel pipe and the fourth steel pipe.
As the preferred scheme of the utility model, first steel pipe the third steel pipe the second steel pipe with the fourth steel pipe is connected fixedly with the welded mode respectively in proper order.
As a preferred scheme of the present invention, the lifting mechanism includes a winding drum, a steel wire rope wound around the winding drum, and a driving motor for driving the winding drum to rotate; and one end of the steel wire rope extending out of the winding drum is fixedly connected with the limiting frame.
As a preferable embodiment of the present invention, the number of the winding drums is set to two.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
the utility model provides an unloader, through reasonable structure setting, make this unloader at the during operation, can utilize the heap that falls to the material of car hopper formed to the pushing away of adjustable fender, realize the swing drive to adjustable fender, and the adjustable fender of certain angle of swing can trigger signal trigger and send the signal feed bin, feed bin self-closing, play this unloader with this and control the discharge of material in the feed bin, make the volume of this unloader at every turn transferring the material unanimous basically, satisfy the enterprise with the material ration in the feed bin fall to the car hopper in user demand, the efficiency is improved, reduce cost's effect.
Drawings
Fig. 1 is a schematic structural view of a blanking device according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of the blanking device in fig. 1 in another use state.
Fig. 3 is an enlarged view of a portion P in fig. 2.
Fig. 4 is a schematic structural view of a limiting frame in the blanking device of fig. 1.
10, a storage bin; 11. a discharge port; 20. a limiting frame; 21. a channel; 22. a movable baffle; 23. a connecting member; 24. a limit switch; 201. a first steel pipe; 202. a second steel pipe; 203. a third steel pipe; 204. a fourth steel pipe; 30. a lifting mechanism; 31. a reel; 32. a wire rope; 200. a car hopper.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The utility model discloses unloader for on transferring the hopper 200 of freight train with the material ration, can realize the self-closing to feed bin 10 to this play this unloader controls the load of material in to feed bin 10.
Referring to fig. 1 to 4, a blanking device according to an embodiment of the present invention includes a bin 10, a limiting frame 20 disposed below the bin 10, and a lifting mechanism 30 for driving the limiting frame 20 to move up and down relative to the bin 10.
In this embodiment, the limiting frame 20 has a channel 21, the discharge hole 11 of the bin 10 is disposed over against the limiting frame 20, and the material in the bin 10 can drop downwards into the car hopper 200 through the channel of the limiting frame 20, so that the feeding of the car hopper 200 by the blanking device is realized. That is, when the blanking device of the present embodiment is operated, the material in the bin 10 can enter the hopper 200 through the channel 21 of the limiting frame 20 under the action of gravity. It should be noted that the storage bin 10 is provided with a bin gate (not shown) controlled by a motor (not shown), and when the motor controls the bin gate to open the discharge port 11, the material in the storage bin 10 can fall down through the discharge port 11 under the action of gravity, otherwise, when the motor controls the bin gate to close the discharge port 11, the material in the storage bin 10 does not fall down, that is, the storage bin 10 is closed.
Wherein, limit frame 20 can be asway connected with two adjustable fender 22, two adjustable fender 22 sets up symmetrically limit frame 20 goes up two outsides of passageway 21, limit frame 20 is every adjustable fender 22 is last to correspond respectively and is provided with signal trigger 23, just adjustable fender 22 is in can trigger after swinging certain angle on limit frame 20 signal trigger 23, feed bin 10 can receive the signal that signal trigger 23 sent and control feed bin 10 closes.
Specifically, the limiting frame 20 is provided with two connecting members 23 downward, the two connecting members 23 are arranged in one-to-one correspondence with the two movable baffles 22, and each movable baffle 22 is connected with the corresponding connecting member 23 in a hinged manner, so that the movable baffles 22 are rotatably connected with the limiting frame 20. It should be noted that the connecting member 23 may be configured as a rod-like structure or a plate-like structure according to the use requirement.
Further, the position of the connecting member 23 relative to the limiting frame 20 is adjustable, so that the position of the movable baffle 22 arranged on the limiting frame 20 is adjustable, and the distance between the two movable baffles 22 arranged on the limiting frame 20 is adjustable. So that the blanking device can be suitable for quantitative discharge of trucks with hoppers 200 of different widths. It should be noted that the position between the connecting member 23 and the limiting frame 20 is adjustable, specifically, a sliding groove (not shown) is formed in the limiting frame 20, and limiting notches (not shown) are formed at intervals on the length edge of the sliding groove, and the connecting member 23 can move along the sliding groove, so that when the connecting member 23 is clamped into the limiting notches, the limiting fixation of the connecting member 23 on the limiting frame 20 is realized; or the position of the limiting frame 20 for fixing the connecting piece 23 is set as a movable structure.
In this embodiment, the signal trigger is limit switch 24, limit switch 24 is fixed on connecting piece 23, and works as adjustable fender 22 is in during the certain angle of outside swing on connecting piece 23, adjustable fender 22 can touch limit switch 24, limit switch 24 can send the signal for feed bin 10, feed bin 10 can receive during the signal that limit switch 24 sent, motor start control on the feed bin 10 the door is right the discharge gate 11 of feed bin 10 carries out the shutoff, and then realizes closing of this feed bin 10.
It is understood that the signal trigger is not limited to be set as a limit switch, and those skilled in the art can set the signal trigger as other sensors such as a proximity switch according to the use requirement.
It can be understood that when the material drops into the car hopper 200 from the discharge port 11 of the bin 10, the material in the car hopper 200 continuously piles up and forms a pile along with the material continuously dropping into the car hopper 200, and the formed pile continuously rises and pushes the two movable baffles 22 on the limiting frame 20, so that the two movable baffles 22 swing back to back until the swinging movable baffles 22 trigger the signal trigger, and the bin 10 receives the signal of the signal trigger and then can control the bin 10 to close. It should be noted that, when the movable baffle 22 is pushed by the material pile to swing on the connecting member 23 at different angles, the movable baffle corresponds to different amounts of the material piled in the hopper 200, so that when people use the blanking device, the falling amount of the material in the bin 10 is the amount required to be received by the truck hopper 200 through certain calculation and multiple tests, and at this time, the bin 10 is automatically closed, so that the blanking device controls the material discharge amount of the bin 10.
In this embodiment, the position-limiting frame 20 includes a first steel pipe 201, a second steel pipe 202 provided opposite to the first steel pipe 201, and a third steel pipe 203 and a fourth steel pipe 204 for connecting the first steel pipe 201 and the second steel pipe 202; the two movable baffles 22 are symmetrically arranged on the third steel pipe 203 and the fourth steel pipe 204.
The first steel pipe 201, the third steel pipe 203, the second steel pipe 202, and the fourth steel pipe 204 are connected and fixed in sequence by welding. The limit frame 20 of the present embodiment has a simple structure and has an effect of reducing the production cost. In order to realize the position adjustment of the connecting member 23 on the limiting frame 20 formed by welding steel pipes, a strip plate (not shown) may be correspondingly fixed on the steel pipe, the connecting member 23 is correspondingly arranged on the sliding slot of the strip plate by forming the sliding slot and a plurality of limiting notches on the strip plate, and when the connecting member 23 is arranged on the limiting notch of the strip plate, the connecting member 23 is fixed in a limiting manner with respect to the strip plate.
It can be understood that, when the blanking device of the embodiment works, the lifting mechanism 30 can be used for driving the limiting frame 20 to lift, so as to realize the height adjustment of the two movable baffles 22, so that when the connecting piece 23 on the limiting frame 20 is at the same position, the movable baffles 22 with different heights are corresponding to the blanking device, and when the blanking device works, the blanking device can be suitable for quantitative blanking of trucks with hoppers 200 with different widths, and further the application range of the blanking device is improved.
In this embodiment, the lifting mechanism 30 includes a winding drum 31, a wire rope 32 wound around the winding drum 31, and a driving motor (not shown) for driving the winding drum 31 to rotate, and one end of the wire rope 32 extending out of the winding drum 31 is connected and fixed to the limiting frame 20. When the lifting mechanism 30 works, the rotation of the winding drum 31 is controlled by the driving motor, so that the winding and unwinding of the steel wire rope 32 on the winding drum 31 are realized, and the lifting or lowering of the limiting frame 20 is further driven.
The number of the winding drums 31 is two, one end of each of the steel wire ropes 32 on each of the winding drums 31, which extends out of the corresponding winding drum 31, is fixedly connected to the limiting frame 20, and the two steel wire ropes 32 and the center of gravity line on the limiting frame 20 are arranged on the same plane, so that the stability of the lifting mechanism 30 when driving the limiting frame 20 to move up and down is improved.
As can be seen from the above, when the blanking device of the present embodiment works, the lifting mechanism 30 is started to lower the limiting frame 20 until the limiting frame abuts against the hopper 200; then, the lifting mechanism 30 is used for lifting the limiting frame 20 to a certain height of the hopper 200 and then stopping; then, the stock bin 10 is opened, so that the materials in the stock bin 10 enter the car hopper 200 through the channel 21 of the limiting frame 20 under the action of gravity; the materials enter the hopper 200 and are stacked in the hopper 200 to form a stack, and then the continuously raised material stack pushes the movable baffle 22 to swing until the movable baffle 22 triggers the signal trigger, so that the storage bin 10 is closed. It can be understood that when the length of the hopper 200 is long, the hopper 200 can be quantitatively blanked by starting the truck, driving the hopper 200 to move forward or backward relative to the bunker 10, and repeating the above steps.
To sum up, the utility model provides an unloader, through reasonable structure setting, make this unloader at the during operation, can utilize the heap that the material that falls to the car hopper formed to push away movable baffle, realize the swing drive to movable baffle, and swing movable baffle of certain angle can trigger signal trigger and send the signal feed bin, feed bin self-closing, play this unloader with this and control the discharge of material in the feed bin, make this unloader transfer the volume of material unanimous at every turn, satisfy the enterprise with the material ration in the feed bin fall to the car hopper in the user demand, efficiency is improved, the effect of reduce cost.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (9)

1. A blanking device, which is used for lowering materials into a car hopper; the method is characterized in that: the device comprises a storage bin, a limiting frame arranged below the storage bin, and a lifting mechanism used for driving the limiting frame to do lifting motion relative to the storage bin; the limiting frame is provided with a channel, a discharge hole of the bin is arranged over against the limiting frame, and materials in the bin can fall into the car hopper downwards through the channel of the limiting frame; the limiting frame is connected with two movable baffles in a swinging manner, and the two movable baffles are symmetrically arranged on two outer sides of the channel on the limiting frame; the limiting frame is provided with a signal trigger at each position of the movable baffle correspondingly, the movable baffle can trigger the signal trigger after swinging for a certain angle on the limiting frame, and the bin can receive a signal sent by the signal trigger and control the bin to be closed.
2. The blanking device of claim 1, wherein: the limiting frame is provided with two connecting pieces, the two connecting pieces are in one-to-one correspondence with the two movable baffles, and each movable baffle is connected with the corresponding connecting piece in a hinged mode.
3. The blanking device of claim 2, wherein: the position of the connecting piece relative to the limiting frame is adjustable.
4. The blanking device of claim 2, wherein: the signal trigger is limit switch, limit switch fixes on the connecting piece, and works as the adjustable fender is in when outwards swinging certain angle on the connecting piece, adjustable fender can touch limit switch.
5. The blanking device of claim 1, wherein: the device comprises a storage bin and is characterized in that a bin door is arranged on a discharge port of the storage bin, a motor is connected to the bin door, and the motor can drive the bin door to selectively block the discharge port of the storage bin.
6. The blanking device of claim 1, wherein: the limiting frame comprises a first steel pipe, a second steel pipe arranged opposite to the first steel pipe, a third steel pipe and a fourth steel pipe used for connecting the first steel pipe and the second steel pipe; the two movable baffles are symmetrically arranged on the third steel pipe and the fourth steel pipe.
7. The blanking device of claim 6, wherein: the first steel pipe, the third steel pipe, the second steel pipe and the fourth steel pipe are connected and fixed in sequence in a welding mode.
8. The blanking device of claim 1, wherein: the lifting mechanism comprises a winding drum, a steel wire rope wound on the winding drum and a driving motor for driving the winding drum to rotate; and one end of the steel wire rope extending out of the winding drum is fixedly connected with the limiting frame.
9. The blanking device of claim 8, wherein: the number of the winding drums is set to be two.
CN201920769552.7U 2019-05-27 2019-05-27 Blanking device Active CN209889875U (en)

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Application Number Priority Date Filing Date Title
CN201920769552.7U CN209889875U (en) 2019-05-27 2019-05-27 Blanking device

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Application Number Priority Date Filing Date Title
CN201920769552.7U CN209889875U (en) 2019-05-27 2019-05-27 Blanking device

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CN209889875U true CN209889875U (en) 2020-01-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113086677A (en) * 2021-04-29 2021-07-09 中国神华能源股份有限公司哈尔乌素露天煤矿 Material bin blanking device and carriage charging method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113086677A (en) * 2021-04-29 2021-07-09 中国神华能源股份有限公司哈尔乌素露天煤矿 Material bin blanking device and carriage charging method

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