CN209888011U - Hot press molding equipment of climbing pad - Google Patents

Abstract

The utility model discloses a hot press molding equipment of climbing pad, which is provided with a heating mechanism for heating and a molding mechanism for hot press molding surface lines of the heated flaky climbing pad raw material from right to left in the frame, wherein the left direction of the molding mechanism is connected with an automatic shearing mechanism through a guide mechanism, and a conveying roller group is arranged in the right direction of the heating mechanism; the forming channel of the forming mechanism and the heating channel of the heating mechanism are communicated with each other to form a processing channel, and the front side and the rear side of the processing channel are respectively provided with an automatic conveying mechanism; the gas tank is fixed at the bottom in the frame and is communicated with the molding channel of the molding mechanism through a pipeline; the computer digital control system is respectively connected with the forming mechanism, the heating mechanism, the automatic shearing mechanism and the automatic conveying mechanism. The automatic production line is compact and reliable, reduces labor cost and labor intensity, ensures production quality of products, has high automation degree, and improves the production efficiency by at least 5 times.

Description

Hot press molding equipment of climbing pad

Technical Field

The utility model relates to a forming device who uses in the hot pressing production process of infant climbing pad, especially a hot briquetting equipment of climbing pad.

Background

The climbing pad for the infants is a daily article which is used for placing the infants, is convenient for the infants to play, exercise and rest on the pad, and is convenient for parents and the infants to play and communicate together. Especially, in the early months of the life of the infant, the main basic movement of the infant is crawling, the crawling can stimulate the brain and cerebellum development of the infant, the strength of the whole body muscle activity of the infant, especially the coordination and flexibility of the four limb activities can be exercised, and the function of the respiratory system of the infant can be enhanced. In a word, crawling is a comprehensive body building activity of infants, and can well promote the growth and development of the infants.

At present, in the process of hot-press forming the lines on the outer surface of the climbing pad, the climbing pad raw material after composite forming needs to be heated and then formed, hereinafter, the climbing pad raw material is generally called climbing pad raw material, in the prior art, the climbing pad raw material after cutting is cut out in advance by manpower, the climbing pad raw material after cutting is moved into a heating mechanism to be heated by manpower, the climbing pad raw material after heating is moved into a forming mechanism to be formed by manpower, then the climbing pad raw material with lines on the outer surface is moved out by manpower, in the process of cutting and carrying, because the climbing pad raw material has large volume, the formed climbing pad raw material is not formed at the preset position of the climbing pad raw material sometimes by manual operation, so that the forming effect is poor, more defective products are easy to appear, and when the climbing pad raw material after heating is carried and placed, because the climbing pad raw and other materials after the heating is accomplished hot temperature is higher, it needs four workman at least to adopt and just can accomplish after special anchor clamps press from both sides out and place, and automated production's degree is lower, and the efficiency of production work is extremely low to this process adopts the manual work to operate, has improved artifical intensity of labour and cost of labor.

Disclosure of Invention

The utility model aims at solving the not enough of above-mentioned technique and a hot briquetting equipment who promotes product quality and work efficiency climbs and fills up that designs.

The utility model relates to a hot briquetting equipment of climbing pad, including frame, gas pitcher and the conveying roller set that is used for coiling conveying the flaky climbing pad raw and other materials, be fixed with computer numerical control system in the frame, be equipped with in the frame from right side to left and be equipped with in proper order and be used for carrying out the heating mechanism that heats and be used for carrying out the forming mechanism of hot briquetting surface line to the flaky climbing pad raw and other materials after heating, the left side direction of forming mechanism is connected with automatic shearing mechanism through guiding mechanism, the conveying roller set is located the right side direction of heating mechanism; the forming channel of the forming mechanism and the heating channel of the heating mechanism are communicated with each other to form a processing channel, and the front side and the rear side of the processing channel are respectively provided with an automatic conveying mechanism; the gas tank is fixed at the bottom in the frame and is communicated with the molding channel of the molding mechanism through a pipeline; the computer digital control system is respectively connected with the forming mechanism, the heating mechanism, the automatic shearing mechanism and the automatic conveying mechanism.

Further preferably, the forming mechanism comprises a first air cylinder, an upper die frame, a lower die frame and a second air cylinder from top to bottom in sequence, a workbench is fixed at the bottom and the top in the machine frame, the upper die frame and the lower die frame are positioned between the first air cylinder and the second air cylinder, a working panel is positioned on the workbench, the first air cylinder is fixed on the working panel at the top in the machine frame, a piston rod of the first air cylinder penetrates through a working panel at the inner top of the frame and then is fixed with the upper mold frame, a piston rod of the second air cylinder is fixed on the working panel at the inner bottom of the frame after penetrating through the working panel at the inner bottom of the frame and then is fixed with the lower mold frame, the bottom of the inner space of the upper mold frame and the top of the inner space of the lower mold frame are hermetically spliced with forming templates for forming surface grains of the sheet climbing pad raw material, the forming template is provided with an air drawing through hole, and the air tank is respectively communicated with the inner spaces of the upper die frame and the lower die frame through pipelines; the forming channel is positioned between the forming template of the upper die frame and the forming template of the lower die frame, the first air cylinder and the second air cylinder are connected with the air tank through pipelines, and the air tank is connected with and controlled by a computer digital control system;

preferably, a movable lower limiting plate is arranged in a workbench at the bottom in the rack, a first limiting mechanism for limiting the descending height of the lower die frame is connected to the top side of a working panel at the bottom in the rack, a second limiting mechanism for limiting the ascending height of the lower die frame is connected to the top side of the lower limiting plate, a lower guide rod is vertically fixed to the top side of the lower limiting plate, a plurality of lower guide holes are formed in the top side of the working panel at the bottom in the rack, a lower guide sleeve is fixed to the working panel at the bottom in the rack, the inner hole of the lower guide sleeve corresponds to the position of the lower guide hole, the top end of the lower guide rod penetrates through the lower guide holes and the lower guide sleeve in sequence and then is fixed to the lower die frame, the lower die frame can be abutted against the first limiting mechanism, and the second limiting mechanism can be abutted against the bottom side of the working panel;

further preferably, the bottom side of the working panel at the top in the rack is connected with a third limiting mechanism for limiting the ascending height of the upper die frame, the upper portion of the working panel at the top in the rack is provided with a movable upper limiting plate, the bottom side of the upper limiting plate is connected with a fourth limiting mechanism for limiting the descending height of the upper die frame, the top side of the upper die frame is vertically fixed with an upper guide rod, a plurality of upper guide holes are formed in the working panel at the top in the rack, an upper guide sleeve is arranged on the working panel at the top in the rack, an inner hole of the upper guide sleeve corresponds to the position of the upper guide hole, the top end of the upper guide rod penetrates through the upper guide hole and the upper guide sleeve in sequence to be fixed with the upper limiting plate, the third limiting mechanism can be abutted against the top side of the upper die frame, and the fourth limiting.

Further preferably, the first limiting mechanism comprises two first screw rods, two first driven gears, a first driving gear, a first hand wheel, a first transmission chain and a buffering strip fixed at the top end of the first screw rod, the two first driven gears and the first driving gear are distributed in a triangular shape, the two first driven gears are respectively sleeved on the two first screw rods, the transmission chain is simultaneously sleeved on the two first driven gears and the first driving gear for meshing transmission, the first hand wheel is fixed on the first driving gear, and the top ends of the two first screw rods are connected and fixed through a connecting rod.

Further preferably, the second limiting mechanism, the third limiting mechanism and the fourth limiting mechanism respectively comprise two second screw rods, two second driven gears, a second driving gear, a second hand wheel, a second transmission chain and a rubber buffer block fixed at the top ends of the second screw rods, the two second driven gears and the second driving gear are distributed in a triangular shape, the two second driven gears are respectively sleeved on the two second screw rods, the second transmission chain is simultaneously sleeved on the two second driven gears and the second driving gear for meshing transmission, and the second hand wheel is fixed on the second driving gear.

Further preferably, the guide mechanism comprises a guide rope and a guide plate, and the guide rope is connected with the shearing opening of the automatic shearing mechanism; a third air cylinder is fixed on the rack, a transverse pressure rod is fixed on a piston rod of the third air cylinder, a transverse positioning rod is fixed at the lower part of the transverse pressure rod, and the transverse pressure rod and the transverse positioning rod are both positioned in the left direction of a forming channel of the forming mechanism; an adjusting screw rod I is transversely erected between the inner side of the rack and the outer periphery side of a fixing plate at the top in the rack through a bearing, a connecting frame is screwed on the adjusting screw rod I, cooling water spray heads are arranged on the rack and the connecting frame, and the cylinder tee is connected with a gas tank through a pipeline.

Further preferably, the positioning structure of the two working panels is as follows: the two working platforms are fixedly provided with a positioning seat and a transverse guide rod, the two working panels are fixedly provided with a bearing seat and a guide sleeve, the guide sleeve is sleeved on the transverse guide rod, the positioning seat is screwed with a first positioning screw rod, one end of the first positioning screw rod is fixed with the bearing seat, and the other end of the first positioning screw rod is fixedly provided with a positioning hand wheel.

Further preferably, the heating mechanism comprises a reciprocating translation mechanism, two heating modules and two screen plates which are horizontally overlapped, the two screen plates are arranged between the two heating modules, the heating channel is positioned between the two screen plates, a pressing wheel for pressing the sheet product in the conveying process is arranged at an opening at the rear of the heating channel, the pressing wheel is arranged above the automatic conveying mechanism, and the two heating modules are simultaneously connected onto the reciprocating translation mechanism in a sliding manner.

Further preferably, two heating module include temperature monitor, frame, heating resistor silk, take baffle and interconnect temperature sensor of aperture, and in heating resistor silk and the baffle of taking the aperture all were fixed in the frame, the baffle was close to in the otter board, and the electric heating resistor silk is located the lateral surface of baffle, and temperature sensor locates on the heating resistor silk, and temperature monitor is fixed in the outside of frame.

Further preferably, reciprocal translation mechanism includes the locating rack, the support frame and the cylinder four as the drive division, the top surface of support frame and the top of frame are equipped with the track, the tail end and the track or the frame of cylinder four are fixed, and lie in the track below at frame top, pass through the locating rack reciprocal anchorage between two frames after the interval, the piston rod of cylinder four is connected with the top of locating rack, the bottom surface of a frame is connected with two gyro wheels, the top surface of another frame is connected with a gyro wheel, the gyro wheel roll formula agrees with on the track.

Preferably, the two automatic conveying mechanisms respectively comprise a driving chain wheel, a driven chain wheel, a conveying track, a driving chain with teeth on the outer side, two positioning plates adjustably connected to two corresponding inner sides of the frame, a driving roller, a servo motor, two adjusting rods and two adjusting hand wheels, the pressing wheel is arranged above the driving chain with teeth on the outer side, the driving chain wheel and the driven chain wheel are respectively and rotatably connected to the two positioning plates, the two positioning plates are respectively fixed at two ends of the conveying track, the driving chain with teeth on the outer side is slidably embedded into a track groove of the conveying track, and the driving chain is simultaneously sleeved on the driving chain wheel and the driven chain wheel for meshing transmission; two driving sprocket pass through the driving roller and connect, and a driving sprocket is fixed through the pivot with servo motor and is driven rotatoryly, and the both ends of two regulation poles all are equipped with the external screw thread, and two liang of a set of difference spiro union of four locating plates is on the external screw thread of two regulation poles, and servo motor links to each other and receives its control with computer digital control system.

Preferably, the automatic shearing mechanism comprises a shearing cylinder, a pushing cylinder, a shearing platform, a shearing pressure plate, a shearing auxiliary plate, a cutter, a sliding frame, a sliding rail, a connecting rod and a hollow shearing support, wherein two corresponding side surfaces in the shearing support are provided with sliding grooves, the shearing pressure plate and the shearing auxiliary plate are transversely positioned in the shearing support, the shearing auxiliary plate is positioned below the shearing pressure plate, two end parts of the shearing auxiliary plate are respectively fixed on two corresponding side surfaces in the shearing support, two ends of the shearing pressure plate are respectively inserted into the two sliding grooves, pulleys are arranged in the two sliding grooves and are respectively connected with two end parts of the shearing pressure plate, the sliding rail is transversely fixed on the bottom side in the shearing support, the sliding frame is arranged on the sliding rail, the cutter is fixed on the top of the sliding frame, the cutter is positioned on the side part between the shearing pressure plate and the shearing auxiliary plate, the side surface of, the shearing cylinder is fixed at the top of the shearing support, a piston rod of the shearing cylinder penetrates through the top of the shearing support and then is fixedly connected with the shearing pressing plate, the pushing cylinder and the connecting rod are obliquely fixed on the side portion of the shearing platform, the top end of the connecting rod is hinged to a linkage rod, the linkage rod is hinged to the sliding frame, the piston rod of the pushing cylinder is hinged to the linkage rod, and the pushing cylinder and the shearing cylinder are connected with the gas tank through pipelines respectively.

The utility model relates to a hot briquetting equipment of climbing pad, its compact structure is reliable, the transport of climbing pad raw and other materials when heating and shaping all carries out automatic transport according to the position that predetermines in advance, and the integral type links up the shaping of accomplishing climbing pad raw and other materials surface line, this operation only needs alone can accomplish the shaping, has reduced cost of labor and artifical intensity of labour, and the climbing pad raw and other materials surface line effect that hot briquetting equipment formed is better, has guaranteed the production quality of product, the phenomenon that can not have the wastrel takes place, degree of automation is higher, the work efficiency of production has promoted 5 times at least; in addition, the forming and die sinking are realized through the air drawing through holes, so that the forming and die sinking are convenient.

Drawings

FIG. 1 is the whole structure diagram of embodiment 1;

FIG. 2 is the whole structure diagram of embodiment 1 (II);

FIG. 3 is a schematic structural view of a molding mechanism of embodiment 1;

FIG. 4 is a schematic structural view of a heating mechanism of embodiment 1;

FIG. 5 is a schematic view (one) of the structure of the automatic conveying mechanism of embodiment 1;

FIG. 6 is a schematic view (II) of the structure of the automatic conveying mechanism of embodiment 1;

FIG. 7 is a schematic view (one) of the structure of the automatic shearing mechanism of embodiment 1;

fig. 8 is a schematic structural view of the automatic shearing mechanism of embodiment 1 (ii).

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.

Example (b):

as shown in fig. 1-8, the hot press forming apparatus for a climbing pad described in this embodiment includes a frame 1, a gas tank 2, and a conveying roller set 59 for winding and conveying a sheet-shaped climbing pad raw material, a computer numerical control system is fixed on the frame 1, a heating mechanism 48 for heating and a forming mechanism 49 for hot press forming surface texture on the heated sheet-shaped climbing pad raw material are sequentially arranged in the frame 1 from right to left, the left direction of the forming mechanism 49 is connected with an automatic shearing mechanism 38 through a guide mechanism, and the conveying roller set 59 is arranged in the right direction of the heating mechanism 48; the forming channel 200 of the forming mechanism 49 and the heating channel 100 of the heating mechanism 48 are communicated with each other to form a processing channel, and the front side and the rear side of the processing channel are respectively provided with the automatic conveying mechanisms 22; the gas tank 2 is fixed at the bottom in the frame 1, and the gas tank 2 is communicated with a forming channel 100 of the forming mechanism 49 through a pipeline; the computer numerical control system is respectively connected with the forming mechanism 49, the heating mechanism 48, the automatic shearing mechanism 38 and the automatic conveying mechanism 22. The computer numerical control system is used for setting and controlling the conveying distance length of the automatic conveying mechanism, the heating time and the heating temperature of the heating module 48, the forming time of the forming mechanism 49 and the automatic cutting of the automatic cutting mechanism 38. Air in the two forming channels is firstly pumped out and then the die is opened, so that the conditions that the side parts of the forming channels are adhered to products and defective products are avoided, and the die is opened easily.

In the embodiment, the forming mechanism comprises a first cylinder 5, an upper mold frame 20, a lower mold frame 21 and a second cylinder 6 from top to bottom in sequence, a workbench 3 is fixed at the bottom and the top in the frame 1, the upper mold frame 20 and the lower mold frame 21 are positioned between the first cylinder 5 and the second cylinder 6, a working panel 4 is positioned on the workbench 3, the first cylinder 5 is fixed on the working panel 4 at the top in the frame 1, and the piston rod of the first cylinder 5 is fixed with the upper mold frame 20 after penetrating through the working panel 4 at the inner top of the frame 1, the second cylinder 6 is fixed on the working panel 4 at the inner bottom of the frame 1, the piston rod of the second cylinder 6 is fixed with the lower mold frame 21 after penetrating through the working panel 4 at the inner bottom of the frame 1, the bottom of the inner space of the upper mold frame 20 and the top of the inner space of the lower mold frame 21 are hermetically spliced with the molding template 39, the forming template 39 is provided with an air drawing through hole 40, and the air tank 2 is respectively communicated with the inner spaces of the upper mold frame 20 and the lower mold frame 21 through pipelines; the forming channel 200 is positioned between the forming template 39 of the upper mold frame 20 and the forming template 39 of the lower mold frame 21, the first air cylinder 5 and the second air cylinder 6 are connected with the air tank 2 through pipelines, and the air tank 2 is connected with and controlled by a computer numerical control system.

Its structure is at the shaping during operation, climb after will heating the completion through automatic conveyor 22 and fill up raw and other materials automatic conveying to between cope match-plate pattern 20 and the lower die frame 21, drive the line that upper and lower extrusion climbed was filled up in actuating cylinder 5 and cylinder two 6 this moment, climb the pad and carry out and pull out the gas action through drawing gas through-hole 40 after lieing in between cope match-plate pattern 20 and the lower die frame 21 shaping completion, it avoids being inhaled and lead to opening the difficulty when opening cope match-plate pattern 20 and lower die frame 21 to dial gas through-hole 40 and have and make cope match-plate pattern 20 and lower die frame 21 open comparatively smoothly, compress tightly the transport to climbing pad through pinch roller 42 in transportation process, take place to walk the position when avoiding carrying.

In the embodiment, a movable lower limiting plate 17 is arranged in the workbench 3 at the bottom in the frame 1, and the top side of the working panel 4 at the bottom in the frame 1 is connected with a first limiting mechanism 7 for limiting the descending height of the lower die frame 21, the top side of the lower limiting plate 17 is connected with a second limiting mechanism 8 for limiting the ascending height of the lower die frame 21, the top side of the lower limiting plate 17 is vertically fixed with a lower guide rod 18, the top side of the working panel 4 at the bottom in the frame 1 is provided with a plurality of lower guide holes 49, the working panel 4 at the bottom in the frame 1 is fixed with a lower guide sleeve 19, the inner hole of the lower guide sleeve 19 corresponds to the position of the lower guide hole 49, the top end of the lower guide rod 18 sequentially penetrates through the lower guide hole 49 and the lower guide sleeve 19 and then is fixed with the lower die frame 21, the lower die frame 21 can be abutted against the first limiting mechanism 7, and the second limiting mechanism 8 can be abutted against the bottom side of the working panel 4 at. The structure of the lower die frame limiting device enables the descending height and the ascending height of the lower die frame to be limited, the descending and the ascending of the lower die frame are stable and reliable through the lower guide rod, the lower guide hole and the lower guide sleeve, and the use performance is improved.

In this embodiment, the bottom side of the working panel 4 at the top in the rack 1 is connected with the third limiting mechanism 9 for limiting the ascending height of the upper mold frame 20, the upper portion of the working panel 4 at the top in the rack 1 is provided with the movable upper limiting plate 37, the bottom side of the upper limiting plate 37 is connected with the fourth limiting mechanism 10 for limiting the descending height of the upper mold frame 20, the top side of the upper mold frame 20 is vertically fixed with the upper guide rod 36, the working panel 4 at the top in the rack 1 is provided with a plurality of upper guide holes, the working panel 4 at the top in the rack 1 is provided with the upper guide sleeve 35, the inner hole of the upper guide sleeve 35 corresponds to the position of the upper guide hole, the top end of the upper guide rod 36 sequentially penetrates through the upper guide hole 48 and the upper guide sleeve 35 to be fixed with the upper limiting plate 37, the third limiting mechanism 9 can be abutted against the top side of the upper mold frame 20, and the fourth limiting. The structure of the lifting mechanism limits the descending height and the ascending height of the upper die frame, the ascending and descending of the upper die frame are stable and reliable through the upper guide rod, the upper guide hole and the upper guide sleeve, and the use performance is improved.

In this embodiment, the first limiting mechanism 7 includes two first screw rods 74, two first driven gears 73, a first driving gear 71, a first hand wheel 76, a first transmission chain 72 and a buffer strip 77 fixed to the top ends of the first screw rods 74, the two first driven gears 73 and the first driving gear 71 are distributed in a triangular shape, the two first driven gears 73 are respectively sleeved on the two first screw rods 74, the first transmission chain 72 is simultaneously sleeved on the two first driven gears 73 and the first driving gear 71 for meshing transmission, the first hand wheel 76 is fixed to the first driving gear 71, and the top ends of the two first screw rods 74 are connected and fixed through a connecting rod. The structure of the device enables the limiting to be more stable and reliable, and the first screw rod 74 can be limited and adjusted, so that the effect of adjusting the descending height of the lower die frame is achieved.

In this embodiment, the second limiting mechanism 8, the third limiting mechanism 9 and the fourth limiting mechanism 10 each include two screws 15, two driven gears 13, one driving gear 11, the second hand wheel 12, the second transmission chain 14 and a rubber buffer block 16 fixed to the top end of the second screw 15, the two driven gears 13 and the second driving gear 11 are distributed in a triangular shape, the two driven gears 13 are respectively sleeved on the two screws 15, the second transmission chain 14 is simultaneously sleeved on the two driven gears 13 and the second driving gear 11 for meshing transmission, and the second hand wheel 12 is fixed to the second driving gear 11. The structure of the device enables the limiting to be more stable and reliable, and the limiting adjustment of the second screw rod of the second limiting mechanism is realized, so that the effect of adjusting the rising height of the lower die frame is achieved; the second screw of the third limiting mechanism is limited and adjusted, so that the descending height of the upper die frame is adjusted; the second screw of the fourth limiting mechanism is limited and adjusted, and the effect of adjusting the rising height of the upper die frame is achieved.

In this embodiment, the guiding mechanism comprises a guiding rope 23 and a guiding plate 24, and the guiding rope 23 is connected with the shearing opening of the automatic shearing mechanism; a third air cylinder 25 is fixed on the rack 1, a transverse pressure rod 26 is fixed on a piston rod of the third air cylinder 25, a transverse positioning rod 24 is fixed at the lower part of the transverse pressure rod 26, and the transverse pressure rod 26 and the transverse positioning rod 24 are both positioned in the left side direction of a forming channel 200 of a forming mechanism 49; an adjusting screw rod I33 is transversely erected between the inner side of the rack 1 and the outer periphery side of a fixing plate at the top in the rack 1 through a bearing, a connecting frame 45 is connected to the adjusting screw rod I33 in a threaded mode, cooling water spray heads 34 are arranged on the rack 1 and the connecting frame 45, and a cylinder III 25 is connected with the gas tank 2 through a pipeline. The formed climbing pad is automatically sent out between the upper die frame and the lower die frame by the structure of the climbing pad, so that the climbing pad enters a shearing opening of the automatic shearing machine through the guide rope and the guide plate to be automatically sheared. The cooling shower nozzle cools down last framed and lower framed to reach and climb the line of filling up raw and other materials surface to rapid prototyping.

In this embodiment, the positioning structure of the two working panels 4 is: a positioning seat 28 and a transverse guide rod 29 are fixed on the two working platforms 3, a bearing seat and a guide sleeve 30 are fixed on the two working panels 4, the guide sleeve 30 is sleeved on the transverse guide rod 29, a first positioning screw rod 32 is screwed on the positioning seat 28, one end of the first positioning screw rod 32 is fixed with the bearing seat, and a positioning hand wheel 31 is fixed at the other end of the first positioning screw rod 32. The structure of the climbing pad realizes corresponding adjustment of the two working panels, and is suitable for forming and processing the lines of the climbing pads with different sizes.

In this embodiment, the heating mechanism 48 includes a reciprocating translation mechanism 57, two heating modules 53 and two transversely horizontally stacked screen plates 52, the two screen plates 52 are disposed between the two heating modules 53, the heating channel 100 is disposed between the two screen plates 52, a pinch roller 42 for compressing the sheet product during the conveying process is disposed at the opening at the rear of the heating channel 100, the pinch roller 42 is disposed above the automatic conveying mechanism 22, and the two heating modules 53 are simultaneously slidably connected to the reciprocating translation mechanism 57.

The working principle of the heating mechanism is as follows: automatic conveying mechanism will treat to process in slice raw and other materials carry to the transport space, when the fold appears in slice raw and other materials in the artifical discovery transport space, takes out the heating module through reciprocal translation mechanism and leaves, then resets the heating module after carrying out the manual work and stroking down to carry out heating work, promoted heating work's security, make the quality of product production obtain further assurance. The hot-press forming machine is compact and reliable in structure, automatic conveying is adopted in raw material conveying, labor cost and labor intensity are reduced, the hot-press formed product effect of the hot-press forming machine is better, and meanwhile, when the raw material is conveyed into the heating channel and folds appear, the heating module can be automatically pulled out, and then manual smoothing is carried out, so that the product is manufactured more smoothly and reliably, defective products are avoided, and the use performance is improved; and the manual smoothing operation is safe and reliable by pulling out the heating module.

In this embodiment, the two heating modules 53 include a temperature display, a frame 531, a heating resistor 55, a baffle 56 with small holes, and an interconnecting temperature sensor, the heating resistor 55 and the baffle 56 with small holes are both fixed in the frame 531, the baffle 56 is close to the screen 52, the heating resistor 55 is located on the outer side of the baffle 56, the temperature sensor is arranged on the heating resistor 55, and the temperature display is fixed on the outer side of the frame 1. The structure of the electric heating device realizes the heat insulation effect through the baffle 33 with the small hole, and avoids the phenomenon that the electric heating resistance wire 32 is overheated when being heated and scalds the climbing pad needing hot pressing, thereby improving the practicability. The temperature sensor is used for detecting the temperature of the electric heating resistance wires and displaying the temperature through the temperature display, so that whether the heating temperature of each heating resistance is consistent or not is detected.

In this embodiment, the reciprocating translation mechanism 57 includes a positioning frame 574, a supporting frame 575 and a cylinder 571 serving as a driving part, the top surface of the supporting frame 575 and the top of the frame 1 are provided with a rail 572, the tail end of the cylinder 571 is fixed with the rail 572 or the frame 1 and is located below the rail 572 at the top of the frame 1, the two frames 531 are fixed to each other through the positioning frame 574 after being spaced apart, the piston rod of the cylinder 571 is connected with the top of the positioning frame 574, the bottom surface of one frame 531 is connected with two rollers 573, the top surface of the other frame 531 is connected with one roller 573, and the rollers 573 are in rolling fit with the rail 572. The structure of the heating device enables the two heating modules to be pushed out or returned to the outer side positions of the two screen plates at the same time, and the heating device is compact and reliable in structure, is pushed out by the air cylinder and is convenient to use.

In this embodiment, each of the two automatic conveying mechanisms 22 includes a driving sprocket 221, a driven sprocket 222, a conveying track 224, a driving chain 223 with teeth on the outer side, two positioning plates 41 adjustably connected to two corresponding inner sides of the frame 1, a driving roller 46, a servo motor 43, two adjusting rods 47 and two adjusting hand wheels 44, a pressing wheel 42 is disposed above the driving chain 223 with teeth on the outer side, the driving sprocket 221 and the driven sprocket 222 are respectively and rotatably connected to the two positioning plates 41, the two positioning plates 41 are respectively fixed to two ends of the conveying track 224, the driving chain 223 with teeth on the outer side is slidably embedded into a track groove of the conveying track 224, and the driving chain 223 is simultaneously sleeved on the driving sprocket 221 and the driven sprocket 222 for meshing transmission; two driving sprockets 221 are connected through a driving roller 46, one driving sprocket 221 is fixed through a rotating shaft with a servo motor 43 to drive and rotate, external threads are arranged at two ends of two adjusting rods 47, a group of four positioning plates 41 are in threaded connection with the external threads of the two adjusting rods 47 respectively, and the servo motor 43 is connected with a computer digital control system and is controlled by the computer digital control system. Its structure makes to bite through the drive chain that the outside takes the tooth and need climbing of hot briquetting fills up raw and other materials and carries out automatic transport in advance and heat between two heating modules, starts the drive chain meshing transmission after the heating is accomplished to carry out hot briquetting between last framed and the lower framed automatically, the transportation process compresses tightly through the pinch roller simultaneously and keeps the planarization, thereby it is reliable and stable when reaching the transport. The pair of driving chain wheels and the pair of driven chain wheels can be driven to rotate by only one servo motor, so that the manufacturing cost is reduced, and the transmission is more stable and reliable. Utilize adjusting hand wheel rotation regulation pole, realize adjusting the distance between two locating plates through the external screw thread to reach and carry out the contour machining to the climbing pad raw and other materials of various sizes.

In this embodiment, the automatic shearing mechanism 38 includes a shearing cylinder 381, a pushing cylinder 393, a shearing platform 386, a shearing pressure plate 380, a shearing auxiliary plate 389, a cutter 384, a sliding frame 385, a sliding rail 387, a connecting rod 392, and a hollow shearing support 383, wherein two corresponding side surfaces in the shearing support 383 are provided with sliding grooves 390, the shearing pressure plate 380 and the shearing auxiliary plate 389 are transversely located in the shearing support 383, the shearing auxiliary plate 389 is located below the shearing pressure plate 380, two end portions of the shearing auxiliary plate 389 are respectively fixed to two corresponding side surfaces in the shearing support 383, two ends of the shearing pressure plate 380 are respectively inserted into the two sliding grooves 390, pulleys 391 are arranged in the two sliding grooves 390, the two pulleys 391 are respectively connected to two end portions of the shearing pressure plate 380, the sliding rail 387 is transversely fixed to a bottom side surface in the shearing support 383, the sliding frame 385 is arranged on the sliding rail 387, the cutter 384 is fixed to a top of the sliding frame 385, and, the side of shearing clamp plate 380 is fixed with the leading truck 388 that is U-shaped through the connecting rod, shearing cylinder 381 is fixed in the top of shearing support 383, the piston rod of shearing cylinder 381 runs through behind the top of shearing support 383 and is connected fixedly with shearing clamp plate 380, pushing cylinder 393 and connecting rod 392 are the lateral part that the slant is fixed in shearing platform 386, the top of connecting rod 392 articulates there is link rod 382, link rod 382 articulates with carriage 385, pushing cylinder's 393 piston rod articulates with link rod 382, pushing cylinder 393 and shearing cylinder 381 are connected with gas pitcher 2 through the pipeline respectively. Shearing platform 386 in the automatic shearing mechanism can be adjusted in a translation mode through translation sliding rails 51, and then is locked and positioned through a locking mechanism or a screw locking mechanism after the adjustment in the translation mode, so that the adjustment of shearing length distance of the climbing pad with the grain formed on the surface is achieved through the adjustment in the translation mode of shearing platform 386.

The structure is that the climbing pad with lines formed on the cutting surface is cut according to the set size, and the piston rod of the cutting cylinder 381 is lifted upwards to pull the cutting pressure plate 380 when in work, thereby forming a scissor mouth through which the climbing pad can pass, the lifting of the shearing pressure plate drives the guide frame to lift, the lifting is stopped when the bottom side of the guide frame is positioned at the bottom side position of the scissor mouth, thereby realizing that the guide frame guides the climbing pad to enter the shear mouth, the conveying is stopped when the climbing pad is conveyed to a set distance by the automatic conveying mechanism, so that the piston rod of the shearing cylinder pushes the shearing press plate downwards, the climbing pad is clamped between the shearing press plate and the shearing auxiliary plate, at the moment, the promotion cylinder begins to promote the gangbar rotation and drives the carriage translation on the slide rail, and the translation of carriage drives the cutter translation and realizes cuting climbing pad, and gyro wheel and spout make the shearing clamp plate be straight line translation from top to bottom. The automatic shearing is realized, and the working efficiency is improved.

The working principle is as follows: a roll of climbing pad raw material is wound on the conveying roller set 59, the starting end of the roll of climbing pad raw material is meshed with a transmission chain with teeth on the outer side in the automatic conveying mechanism 22, then a computer digital control system is started and sends an instruction to the automatic conveying mechanism 22, the climbing pad raw material is automatically conveyed between the two net plates 52, heating work is carried out through the heating module 53, after heating is completed, the computer digital control system sends an instruction to the automatic conveying mechanism 22 to enable the driving chain wheel 221 and the driven chain wheel 222 to rotate to drive the transmission chain 223 to be meshed for transmission, the climbing pad raw material after heating is automatically conveyed between the upper mold frame 20 and the lower mold frame 21, at the moment, the first air cylinder 5 and the second air cylinder 6 are started to push the upper mold frame 20 to move downwards and push the lower mold frame 21 to move upwards to press the climbing pad raw material, and the surface of the climbing pad raw material is formed through the forming mold plate 39 after pressing, after the forming is finished, air between the two forming templates 39 is pumped out through the air tank through the air drawing through hole 40, cooling water is sprayed on the upper die frame 20 and the lower die frame 21, finally, the first air cylinder 5 and the second air cylinder 6 perform die opening actions, after the die opening actions are completed, the computer digital control system sends an instruction to the automatic conveying mechanism 22, the climbing pad with the hot-pressed forming lines on the surface is conveyed to a position between the shearing pressing plate 380 and the shearing auxiliary plate 389 through the guiding mechanism and the guiding frame, then the climbing pad with the hot-pressed forming lines on the surface is pressed and positioned through the shearing pressing plate 380 and the shearing auxiliary plate 389, then the pushing air cylinder 393 is driven to start to push the linkage rod 382 to rotate to drive the sliding frame 385 to translate on the sliding rail 387, the sliding frame 385 translates to drive the cutter 384 to translate to cut the climbing pad, the surface forming of the raw materials of the multi-roll climbing pad is completed through the actions sequentially, and the working efficiency is improved by, and the whole process is automated operation, and the automatic intelligence degree of the equipment is higher.

The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by the teaching of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as the present invention, fall within the protection scope of the present invention.

Claims (10)

1. A hot press molding device of a climbing pad is characterized by comprising a rack, a gas tank and a conveying roller set for winding and conveying sheet climbing pad raw materials, wherein a computer digital control system is fixed on the rack, a heating mechanism for heating and a molding mechanism for hot press molding surface grains of the heated sheet climbing pad raw materials are sequentially arranged in the rack from right to left, the left direction of the molding mechanism is connected with an automatic shearing mechanism through a guide mechanism, and the conveying roller set is arranged in the right direction of the heating mechanism;

the forming channel of the forming mechanism and the heating channel of the heating mechanism are communicated with each other to form a processing channel, and the front side and the rear side of the processing channel are respectively provided with an automatic conveying mechanism;

the gas tank is fixed at the bottom in the frame and is communicated with the molding channel of the molding mechanism through a pipeline;

the computer digital control system is respectively connected with the forming mechanism, the heating mechanism, the automatic shearing mechanism and the automatic conveying mechanism.

2. The hot press molding equipment of the climbing pad according to claim 1, characterized in that the molding mechanism comprises a first cylinder, a first upper mold frame, a second lower mold frame and a second cylinder in sequence from top to bottom, the bottom and the top of the inside of the frame are both fixed with a workbench, the first upper mold frame and the second lower mold frame are positioned between the first cylinder and the second cylinder, the workbench is positioned with a working panel, the first cylinder is fixed on the working panel at the top of the inside of the frame, a piston rod of the first cylinder penetrates through the working panel at the top of the inside of the frame and then is fixed with the upper mold frame, the second cylinder is fixed on the working panel at the bottom of the inside of the frame, a piston rod of the second cylinder penetrates through the working panel at the bottom of the inside of the frame and then is fixed with the lower mold frame, a molding template for molding surface grains of the sheet climbing pad raw material is hermetically spliced at the bottom of the inside of, the gas tank is respectively communicated with the inner spaces of the upper die frame and the lower die frame through pipelines; the forming channel is positioned between the forming template of the upper die frame and the forming template of the lower die frame, the first air cylinder and the second air cylinder are connected with the air tank through pipelines, and the air tank is connected with and controlled by a computer digital control system;

a movable lower limiting plate is arranged in a workbench at the bottom in the rack, the top side of a working panel at the bottom in the rack is connected with a first limiting mechanism for limiting the descending height of a lower die frame, the top side of the lower limiting plate is connected with a second limiting mechanism for limiting the ascending height of the lower die frame, a lower guide rod is vertically fixed on the top side of the lower limiting plate, a plurality of lower guide holes are formed in the top side of the working panel at the bottom in the rack, a lower guide sleeve is fixed on the working panel at the bottom in the rack, the inner hole of the lower guide sleeve corresponds to the position of the lower guide hole, the top end of the lower guide rod sequentially penetrates through the lower guide holes and the lower guide sleeve and then is fixed with the lower die frame, the lower die frame can be abutted against the first limiting mechanism, and the second limiting mechanism can be abutted against the bottom side of the working;

the bottom side of the working panel at the top in the frame is connected with a third limiting mechanism for limiting the ascending height of the upper die frame, the upper part of the working panel at the top in the frame is provided with a movable upper limiting plate, the bottom side of the upper limiting plate is connected with a fourth limiting mechanism for limiting the descending height of the upper die frame, the top side of the upper die frame is vertically fixed with an upper guide rod, a plurality of upper guide holes are formed in the working panel at the top in the frame, an upper guide sleeve is arranged on the working panel at the top in the frame, an inner hole of the upper guide sleeve corresponds to the position of the upper guide hole, the top of the upper guide rod penetrates through the upper guide hole in sequence and is fixed with the upper limiting plate, the third limiting mechanism can be abutted against the top side of the upper die frame, and the fourth limiting mechanism can be abutted against.

3. The hot press molding equipment for the climbing pad according to claim 2, wherein the first limiting mechanism comprises two first screw rods, two first driven gears, a first driving gear, a first hand wheel, a first transmission chain and a buffering strip fixed at the top end of the first screw rods, the two first driven gears and the first driving gear are distributed in a triangular shape, the two first driven gears are respectively sleeved on the two first screw rods, the transmission chain is simultaneously sleeved on the two first driven gears and the first driving gear for meshing transmission, the first hand wheel is fixed on the first driving gear, and the top ends of the two first screw rods are connected and fixed through a connecting rod.

4. The hot press molding equipment of the climbing pad according to claim 3, wherein the second limiting mechanism, the third limiting mechanism and the fourth limiting mechanism each comprise a second screw, a second driven gear, a second driving gear, a second hand wheel, a second transmission chain and a rubber buffer block fixed to the top ends of the second screw, the second driven gear and the second driving gear are distributed in a triangular shape, the two driven gears are respectively sleeved on the second screw, the second transmission chain is simultaneously sleeved on the second driven gear and the second driving gear for meshing transmission, and the second hand wheel is fixed on the second driving gear.

5. The hot press forming device for the climbing pad according to claim 4, wherein the guide mechanism comprises a guide rope and a guide plate, and the guide rope is connected with a shearing opening of the automatic shearing mechanism; a third air cylinder is fixed on the rack, a transverse pressure rod is fixed on a piston rod of the third air cylinder, a transverse positioning rod is fixed at the lower part of the transverse pressure rod, and the transverse pressure rod and the transverse positioning rod are both positioned in the left direction of a forming channel of the forming mechanism; an adjusting screw rod I is transversely erected between the inner side of the rack and the outer periphery side of a fixing plate at the top in the rack through a bearing, a connecting frame is screwed on the adjusting screw rod I, cooling water spray heads are arranged on the rack and the connecting frame, and the cylinder tee is connected with a gas tank through a pipeline.

6. The hot press forming equipment of the climbing pad according to claim 5, wherein the positioning structures of the two working panels are as follows: the two working platforms are fixedly provided with a positioning seat and a transverse guide rod, the two working panels are fixedly provided with a bearing seat and a guide sleeve, the guide sleeve is sleeved on the transverse guide rod, the positioning seat is screwed with a first positioning screw rod, one end of the first positioning screw rod is fixed with the bearing seat, and the other end of the first positioning screw rod is fixedly provided with a positioning hand wheel.

7. The hot press molding equipment for the climbing pad according to claim 1, wherein the heating mechanism comprises a reciprocating translation mechanism, two heating modules and two transversely and horizontally superposed screen plates, the two screen plates are arranged between the two heating modules, the heating channel is arranged between the two screen plates, a pressing wheel for pressing the sheet-shaped product in the conveying process is arranged at an opening at the rear part of the heating channel, the pressing wheel is arranged above the automatic conveying mechanism, and the two heating modules are simultaneously connected to the reciprocating translation mechanism in a sliding manner; two heating module include temperature monitor, frame, heating resistor silk, take baffle and interconnect temperature sensor of aperture, and in heating resistor silk and the baffle of taking the aperture all were fixed in the frame, the baffle was close to in the otter board, and the electric heating resistor silk is located the lateral surface of baffle, and temperature sensor locates on the heating resistor silk, and temperature monitor is fixed in the outside of frame.

8. The hot press molding equipment of the climbing pad according to claim 7, wherein the reciprocating translation mechanism comprises a positioning frame, a supporting frame and a cylinder IV serving as a driving part, rails are arranged on the top surface of the supporting frame and the top of the rack, the tail end of the cylinder IV is fixed with the rails or the rack and is positioned below the rails at the top of the rack, the two frames are fixed with each other through the positioning frame after being spaced, a piston rod of the cylinder IV is connected with the top of the positioning frame, two rollers are connected to the bottom surface of one frame, a roller is connected to the top surface of the other frame, and the rollers are in rolling fit with the rails.

9. The hot press forming device of the climbing pad according to claim 8, wherein the two automatic conveying mechanisms each comprise a driving sprocket, a driven sprocket, a conveying track, a driving chain with teeth on the outer side, a driving roller, a servo motor, two positioning plates adjustably connected to two corresponding inner sides of the frame, two adjusting rods and two adjusting hand wheels, the pressing wheel is arranged above the driving chain with teeth on the outer side, the driving sprocket and the driven sprocket are respectively and rotatably connected to the two positioning plates, the two positioning plates are respectively fixed to both ends of the conveying track, the driving chain with teeth on the outer side is slidably embedded into a track groove of the conveying track, and the driving chain is simultaneously sleeved on the driving sprocket and the driven sprocket for meshing transmission; two driving sprocket pass through the driving roller and connect, and a driving sprocket is fixed through the pivot with servo motor and is driven rotatoryly, and the both ends of two regulation poles all are equipped with the external screw thread, and two liang of a set of difference spiro union of four locating plates is on the external screw thread of two regulation poles, and servo motor links to each other and receives its control with computer digital control system.

10. The hot press molding apparatus for climbing pad according to claim 8, wherein the automatic shearing mechanism comprises a shearing cylinder, a pushing cylinder, a shearing platform, a shearing plate, an auxiliary shearing plate, a cutter, a sliding frame, a sliding rail, a connecting rod and a hollow shearing frame, the shearing frame is provided with sliding grooves on two corresponding sides, the shearing plate and the auxiliary shearing plate are transversely disposed in the shearing frame, the auxiliary shearing plate is disposed below the shearing plate, two ends of the auxiliary shearing plate are respectively fixed on two corresponding sides of the shearing frame, two ends of the shearing plate are respectively inserted into the two sliding grooves, the two sliding grooves are provided with pulleys, the two pulleys are respectively connected to two ends of the shearing plate, the sliding rail is transversely fixed on the bottom side of the shearing frame, the sliding frame is disposed on the sliding rail, the cutter is fixed on the top of the sliding frame, and the cutter is disposed on the side between the shearing plate and the auxiliary shearing plate, the side of shearing clamp plate is fixed with the leading truck that is the U style of calligraphy through the connecting rod, and the shearing cylinder is fixed in the top of shearing the support, and the piston rod of shearing the cylinder runs through behind the top of shearing the support and is connected fixedly with shearing the clamp plate, and promotion cylinder and connecting rod are the slant and are fixed in the lateral part of shearing the platform, and the top of connecting rod articulates there is the gangbar, and the gangbar is articulated with the carriage, and the piston rod of promotion cylinder is articulated with the gangbar, and promotion cylinder and shearing cylinder are connected with the gas pitcher through.

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