CN209869169U - Full-automatic strip winding and laminating system for rubber compound - Google Patents
Full-automatic strip winding and laminating system for rubber compound Download PDFInfo
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- CN209869169U CN209869169U CN201920735650.9U CN201920735650U CN209869169U CN 209869169 U CN209869169 U CN 209869169U CN 201920735650 U CN201920735650 U CN 201920735650U CN 209869169 U CN209869169 U CN 209869169U
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Abstract
The utility model belongs to the technical field of synthetic rubber production and processing equipment, in particular to a full-automatic strip collecting and laminating system for rubber compound, which comprises a frame, wherein a swinging head for placing a rubber sheet is arranged on the frame, and a longitudinal and transverse walking mechanism is arranged on the swinging head; the upper end of the swing head is provided with a film feeding port, and the lower end of the swing head is provided with a film feeding port; the swinging head comprises a rotating mechanism and a traction roller, the rotating mechanism is erected on the traveling mechanism and is driven by the traveling mechanism to realize horizontal plane displacement; the traction roller is arranged on the rotating mechanism and can synchronously rotate along with the rotating mechanism; the film passes through the traction rollers and is clamped and pulled by the traction rollers; the frame is internally provided with a film bearing station. The utility model provides a full-automatic receipts strip lamination system of elastomeric compound through pulling and the walking of yaw, realizes that the automation of film piles up, effectively reduces hand labor's demand, improves pendulum piece efficiency and stability simultaneously.
Description
Technical Field
The utility model belongs to the technical field of synthetic rubber production and processing equipment, concretely relates to full-automatic receipts strip lamination system of elastomeric compound.
Background
With the rapid development of the automobile industry in China, the competition of automobile manufacturers is increasingly violent, and the competition pressure of automobile part suppliers is greatly increased correspondingly. Different from the consumable parts such as tires and automobile glass, the automobile sealing strip is not easy to damage and has long service life, so that the scale of after-sale maintenance market is relatively small, and the market demand is mainly concentrated in the field of complete automobile matching. Therefore, how to further reduce the cost and improve the production efficiency and stability on the premise of ensuring the quality of the existing product is a problem to be solved by each large supplier. For the automobile rubber sealing strip, the excellent quality of rubber is the basic guarantee of the whole sealing strip production and processing process. At the same time, the cost of rubber mixing also represents a significant portion of the total cost. The raw material costs are limited by market prices and can only be changed from the production and processing costs. At present, the sheet arranging process of a rubber mixing workshop adopts the operation modes of manual start and stop, manual sheet connection, manual sheet arrangement, manual compaction, manual cutting, manual tray arrangement and manual belt conveying of a hydraulic vehicle, so that the problems of high labor intensity, short available interval time and uneven and equal placing weight exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic receipts strip lamination system of elastomeric compound through pulling and the walking of yaw, realizes that the automation of film piles up, effectively reduces hand labor's demand, improves pendulum piece efficiency and stability simultaneously.
The purpose of the utility model is realized like this: a full-automatic strip-collecting and laminating system for rubber compound comprises a frame, wherein a swinging head for placing a rubber sheet is arranged on the frame, and a longitudinal and transverse travelling mechanism is mounted on the swinging head; the upper end of the swing head is provided with a film feeding port, and the lower end of the swing head is provided with a film feeding port; the swinging head comprises a rotating mechanism and a traction roller, the rotating mechanism is erected on the traveling mechanism and is driven by the traveling mechanism to realize horizontal plane displacement; the traction roller is arranged on the rotating mechanism and can synchronously rotate along with the rotating mechanism; the film passes through the traction rollers and is clamped and pulled by the traction rollers; the frame is internally provided with a film bearing station.
Further, the traction roller comprises a first roller set and a second roller set, the first roller set and the second roller set are oppositely arranged, and each pair of roller sets respectively comprises a traction wheel and a clamping wheel; the peripheral surface between the traction wheel and the clamping wheel is connected with a traction belt, and the side surface is connected with a mounting plate; the traction wheel is arranged below the rotating mechanism, and the clamping wheel is arranged below the traction wheel; the traction wheel is connected with a motor, and a clamping cylinder is connected between the mounting plates of the two roller sets.
Furthermore, the frame is provided with four pressing plates driven by cylinders at four sides of the bearing station.
Furthermore, a lifting platform of the lifting tray is arranged below the carrying station.
Further, a longitudinal conveyor belt for conveying the tray is arranged along the longitudinal direction of the bearing station.
Furthermore, one end of the longitudinal transmission belt is provided with a transverse manipulator.
Furthermore, a plurality of swinging heads are transversely arranged, and each swinging head is independently provided with an independent walking mechanism and a tray conveying and lifting mechanism.
Furthermore, a cutter for cutting off the film is arranged above the swing head.
Further, the cutter is located at the center of the swing head movement area and is driven by the air cylinder.
Compared with the prior art, the utility model outstanding and profitable technological effect is:
1. the film is horizontal and vertical two directions pile up the function, puts through vertical and horizontal running gear is automatic, and slewing mechanism is rotatory to drive the yaw and changes and put the direction, and the yaw is efficient and stable.
2. The stability of clamping and pulling the film, and the stability of film pulling is guaranteed by the roller set structure and the clamping cylinder of the swing head.
3. And (5) stability of the swinging piece. When the film swings to the limit positions at the two ends, the pressing plate presses the folding position of the film, so that the film cannot move due to the reverse motion of the swinging head; the lifting platform ensures that the swinging head and the pressing plate are always in proper distance relative to the uppermost layer of the film.
4. The pallet transport is automated. The tray can be piled up in horizontal manipulator one end, snatchs to corresponding on the vertical conveyer belt by horizontal manipulator, has realized the automatic delivery of tray.
5. The slicing is automated. After the placement is finished, the cutting knife automatically cuts off the glass.
Drawings
Fig. 1 is a schematic front view of a lamination system according to an embodiment of the present invention.
Fig. 2 is a schematic top view of a lamination system according to an embodiment of the present invention.
Fig. 3 is a schematic view of the installation of the swing head on the frame in the embodiment of the present invention.
Fig. 4 is a schematic view of the distribution of the pressing plates on the frame according to the embodiment of the present invention.
Fig. 5 is a schematic structural diagram of the swing head in the embodiment of the present invention.
Reference numerals: A. a film pick-up point; B. a standby tray placing position; C. carrying out station carrying; D. a tray; 1. a conveyor belt; 2. a film; 3. a frame; 4. a cutter; 5. a cylinder; 6. swinging the head; 6a, a film feeding port; 6b, a rotary cylinder; 6c, a roller set; 6c1, traction wheels; 6c2, pinch wheel; 6c3, traction belt; 6c4, mounting plate; 6d, clamping a cylinder; 7. a lifting platform; 8. pressing a plate; 8a, a pressing cylinder; 9. a transverse manipulator; 10. a longitudinal conveyor belt; 11. a transverse walking track; 12. and (4) longitudinally walking the track.
Detailed Description
The following describes the present invention in further detail with reference to the accompanying drawings.
A full-automatic strip collecting and laminating system for rubber compound is known by combining a figure 1 and a figure 2, and comprises a film input station matched with a conveying belt 1 and a cutter 4, a film placing station matched with a swinging head 6 and a travelling mechanism, and a tray conveying station matched with a transverse manipulator 9 and a longitudinal conveying belt 10.
In the embodiment, 3 groups of swing heads 6 are arranged side by side, three corresponding conveying belts 1 are arranged above the swing heads 6, and the tail ends of the conveying belts 1 are provided with cutters 4 driven by cylinders 5 for cutting off films; the other end of the conveyer belt 1 is a film picking point A, namely a kiss-coating outlet. An operation box is arranged at the glue hanging outlet, and when an operator picks up the film from the glue hanging outlet, the operator can respectively operate 3 conveying belts to convey the adhesive tape to the corresponding swing head 6 stations.
As can be seen from fig. 3 and 4, the frame 3 is used for supporting the swinging head 6, and a receiving station C for placing the tray D is arranged inside the frame 3. The top of the frame 3 is provided with a transverse walking track 11 and a longitudinal walking track 12. The longitudinal walking rails 12 are arranged at two ends of the transverse walking rail 11, and the servo motor drives the transverse walking rail 11 to move on the longitudinal walking rail 12. The swing head 6 is arranged on the transverse walking track 11. The motion of the swing head 6 on the transverse walking track 11 can realize displacement by means of power sources such as a servo motor and the like.
Referring to fig. 5 in particular, the oscillating head 6 includes a film feeding opening 6a at the top of the cutting knife 4, which is in a horn shape to facilitate the entrance of the film 2, and is provided with a plurality of rolling strips around the cutting knife to reduce the damage of the film. The film feeding opening 6a below sets up rotary mechanism, adopts revolving cylinder 6b in this embodiment, and revolving cylinder 6b hangs on horizontal walking track 11 to be driven the displacement by servo motor. Two pairs of roller sets 6c are fixed below the rotary cylinder 6b, the roller sets 6c are oppositely arranged and comprise a traction wheel 6c1 and a clamping wheel 6c2, a traction belt 6c3 is connected on the outer peripheral surface between the traction wheel 6c1 and the clamping wheel 6c2, and the side surface is connected with a mounting plate 6c 4. The traction wheel 6c1 is installed on the frame body below the rotary cylinder 6b, and the traction wheel 6c1 can be driven by a servo motor installed on the frame body. The clamping wheel 6c2 is arranged below the traction wheel 6c1 and has a slightly smaller diameter than the traction wheel 6c1, achieving a better traction effect. And a clamping cylinder 6d is connected between the mounting plates 6c4 of the two roller sets, so that a certain pressing force of the traction belt 6c3 on the adhesive tape is ensured, and the slipping is avoided.
Referring to fig. 4, the frame 3 is provided with four pressing plates 8 driven by pressing cylinders 8a at four sides of the receiving station C. When the film swings to the limit positions at the two ends, the pressing plate 8 presses the folding position of the film, and the film is ensured not to move due to the reverse motion of the swinging head 6.
Specifically see fig. 3, accept that station C below sets up the lift platform 7 of lifting tray, and this embodiment adopts scissors fork lift platform 7, and is more stable. The shape of the bearing surface of the lifting platform 7 is just matched with that of the bottom of the tray, and the lifting platform is driven by a hydraulic motor to lift the tray. The lifting platform 7 ensures that the swinging head 6 and the pressing plate 8 are always at a proper distance relative to the uppermost layer of the film. The longitudinal conveyor belt 10 is composed of three caterpillar belts, and is respectively positioned on two sides and in the middle of the lifting platform 7, so that the interference with the lifting platform 7 buried underground is avoided, and the function of conveying the tray is realized.
In this embodiment, the longitudinal conveyor belt 10 can be matched with a manual hooking device to perform manual control of hook movement, hook lifting and hook switching operations. Or, as shown in fig. 1 and 3, an automatic conveying structure may be adopted, and a transverse slide rail is arranged above one end of the longitudinal conveyor 10 to drive the hook-shaped manipulator to move. The bottom of the standby tray placing part B is provided with a lifting structure to ensure that the first layer of the standby tray is at the horizontal height to be grabbed. The tray-free position of the longitudinal conveyor belt 10 is detected through the photoelectric switch, so that blank trays can be supplemented to the longitudinal conveyor belt 10 at any time, and the working efficiency is guaranteed.
The specific working process of this embodiment is as follows:
the blank tray is driven by a longitudinal conveyor belt 10 to move to a lifting platform 7, and then the lifting platform 7 rises to a glue receiving position to stop; when the film in the film hanging box meets the position requirement, the swinging head 6 moves from the initial position (the middle) to the lower right diagonal position, and the film is transversely swung left and right firstly; when the film is swung to the limit positions at the two ends, the pressing plate 8 presses the folding position of the film, and the film is ensured not to move due to the reverse motion of the swinging head 6. When the film is pressed once, the swinging head 6 is longitudinally and positively stepped by matching with the longitudinal walking track 12. When stepping to the longitudinal positive limit position, the swinging head 6 continues to swing the left and the right sheets, but the longitudinal direction steps reversely.
After the adhesive tape is transversely stepped in place, the swinging head 6 reaches a diagonal point, the rotating cylinder 6b drives the swinging head 6 to rotate 90 degrees anticlockwise, the adhesive tape placing direction is changed, and the adhesive tape starts to swing back and forth longitudinally. The corresponding control of the pressing plate 8 is changed into the front and back pressing actions. When the swing is finished by one swing amplitude, the swing head 6 is transversely stepped once, when the transverse stepping is in place and reaches a diagonal point, the swing head 6 rotates 90 degrees clockwise, the placing direction of the rubber strip is changed again, and the rubber strip moves to the starting point of the horizontal swing longitudinally and simultaneously to start the transverse swing. Repeating the above actions until the automatic sheet swinging is completed.
When the film is automatically placed, when the stacking height of the films is increased to a certain height, the lifting platform 7 can automatically descend to a certain height, and the descending node is determined by the back-and-forth swinging times of the swinging head 6. This ensures that the pendulum head 6 and the pressure plate 8 are always kept at the correct distance from the uppermost film stack.
When the lifting platform 7 automatically descends to a set position, the swing head 6 stops and automatically returns to an initial position (a middle position), the air cylinder 5 pushes the cross cutter 4 to cut off the film, the lifting platform 7 automatically descends to a lowest position, the longitudinal conveyor belt 10 discharges the film-carrying tray to a temporary storage station, and meanwhile, a preparation tray at the rear part is also conveyed to the lifting platform 7.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic receipts strip lamination system of elastomeric compound, includes the frame, its characterized in that:
the frame is provided with a swinging head for placing a film, and the swinging head is provided with a longitudinal and transverse travelling mechanism;
the upper end of the swing head is provided with a film feeding port, and the lower end of the swing head is provided with a film feeding port;
the swinging head comprises a rotating mechanism and a traction roller, the rotating mechanism is erected on the traveling mechanism and is driven by the traveling mechanism to realize horizontal plane displacement; the traction roller is arranged on the rotating mechanism and can synchronously rotate along with the rotating mechanism; the film passes through the traction rollers and is clamped and pulled by the traction rollers;
the frame is internally provided with a film bearing station.
2. The full-automatic take-up and stacking system for rubber compound as claimed in claim 1, wherein:
the traction rollers comprise a first roller set and a second roller set, the first roller set and the second roller set are oppositely arranged, and each pair of roller sets respectively comprises a traction wheel and a clamping wheel;
the peripheral surface between the traction wheel and the clamping wheel is connected with a traction belt, and the side surface is connected with a mounting plate; the traction wheel is arranged below the rotating mechanism, and the clamping wheel is arranged below the traction wheel;
the traction wheel is connected with a motor, and a clamping cylinder is connected between the mounting plates of the two roller sets.
3. The full-automatic take-up and stacking system for rubber compound as claimed in claim 1, wherein: the frame is provided with four pressing plates driven by cylinders at four sides of the bearing station.
4. The full-automatic take-up and stacking system for rubber compound as claimed in claim 3, wherein: and a lifting platform of the lifting tray is arranged below the carrying station.
5. The full-automatic rolling and laminating system for rubber compound as claimed in claim 1 or 4, wherein: and a longitudinal conveyor belt for conveying the tray is arranged along the longitudinal direction of the bearing station.
6. The full-automatic take-up and stacking system for rubber compound as claimed in claim 5, wherein: and one end of the longitudinal conveyor belt is provided with a transverse manipulator.
7. The full-automatic take-up and stacking system for rubber compound as claimed in claim 6, wherein: the swing head is transversely provided with a plurality of swing heads, and each swing head is independently provided with an independent walking mechanism and a tray conveying and lifting mechanism.
8. The full-automatic take-up and stacking system for rubber compound as claimed in claim 1, wherein: and a cutter for cutting off the film is arranged above the swinging head.
9. The full-automatic take-up and stacking system for rubber compound as claimed in claim 8, wherein: the cutter is located in the middle of the swing head movement area and is driven by the cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920735650.9U CN209869169U (en) | 2019-05-21 | 2019-05-21 | Full-automatic strip winding and laminating system for rubber compound |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920735650.9U CN209869169U (en) | 2019-05-21 | 2019-05-21 | Full-automatic strip winding and laminating system for rubber compound |
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| Publication Number | Publication Date |
|---|---|
| CN209869169U true CN209869169U (en) | 2019-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920735650.9U Active CN209869169U (en) | 2019-05-21 | 2019-05-21 | Full-automatic strip winding and laminating system for rubber compound |
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| Country | Link |
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| CN (1) | CN209869169U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297270A (en) * | 2020-10-10 | 2021-02-02 | 安徽中鑫宏伟科技有限公司 | Raw material mixing and stirring device for producing nylon heat insulation strip master batches and mixing method |
-
2019
- 2019-05-21 CN CN201920735650.9U patent/CN209869169U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297270A (en) * | 2020-10-10 | 2021-02-02 | 安徽中鑫宏伟科技有限公司 | Raw material mixing and stirring device for producing nylon heat insulation strip master batches and mixing method |
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