CN209867916U

CN209867916U - Transverse plate laminated tile welding integrated machine

Info

Publication number: CN209867916U
Application number: CN201920156908.XU
Authority: CN
Inventors: 黄斌斌; 贺红峰; 黄曰龙; 姜中周
Original assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Current assignee: Suzhou Shengcheng Solar Equipment Co Ltd
Priority date: 2019-01-29
Filing date: 2019-01-29
Publication date: 2019-12-31
Anticipated expiration: 2029-01-29

Abstract

The utility model discloses a diaphragm shingling welding all-in-one, this diaphragm shingling welding all-in-one include conveying mechanism, lift roller line, welding mechanism, bend mechanism and guard shield and constitute, lift roller line, welding mechanism and the mechanism of bending set gradually on conveying mechanism and all are located the guard shield from a right side to a left side, and the guard shield sets up on conveying mechanism, and the product is carried to conveying mechanism's cylinder conveying line on by the lift roller line on, and the product on the cylinder conveying line carries out the busbar welding through welding mechanism department, and the product on the cylinder conveying line carries out the lead-out wire through the mechanism department of bending and bends and handles. Through the mode, the utility model has the advantages of compact structure, stable operation, short time consumption, automatic non-contact hot air welding and capability of realizing full-automatic welding and bending of the battery string, and avoiding insufficient welding or residual redundant welding slag; automatic bend, realize bending fast and accurate the same angle of bending, guarantee the product uniformity.

Description

Transverse plate laminated tile welding integrated machine

Technical Field

The utility model relates to a welding technical field of bending especially relates to a diaphragm imbrication welding all-in-one.

Background

In the production process of a solar cell module, a plurality of cell strings are arranged on a cell piece of a laminated module and then welded into an integral loop, then leading-out wires for welding the cell strings are bent to prepare for a subsequent process, at present, manual cell strings are mostly arranged, manually welded and manually bent, an operator needs to arrange the cell strings on glass and align the cell strings by using a measuring auxiliary tool, then manually cut bus bars are welded, and then manually bent by using some simple auxiliary tools, the method for manually arranging the cell strings is time-consuming, labor-consuming and low in efficiency, a module body is easy to break and crack, the consistency of products is poor, the process for manually welding the bus bars is more time-consuming, labor-consuming and low in efficiency, the module is poor due to insufficient welding, and manual bending is the most tedious, time-consuming and time-consuming, Labor is consumed, the assembly body is easy to break and crack due to bending, and the consistency of the product is poor.

SUMMERY OF THE UTILITY MODEL

The utility model mainly solves the technical problem of providing a diaphragm shingle welding all-in-one machine, which has compact structure and stable operation, can realize full-automatic welding and bending of battery strings, has short time consumption and automatic non-contact hot air welding, and avoids insufficient welding or residual redundant welding slag; automatic bend, realize bending fast and accurate the same angle of bending, guarantee the product uniformity.

In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides a diaphragm shingling welding all-in-one, this diaphragm shingling welding all-in-one includes conveying mechanism, lift roller line, welding mechanism, the mechanism of bending constitutes, lift roller line, welding mechanism and the mechanism of bending set gradually on conveying mechanism from the right side to left side and all are located the guard shield, and the guard shield sets up on conveying mechanism, and the product is carried to conveying mechanism's cylinder transfer chain on by lift roller line, and the product on the cylinder transfer chain carries out the busbar welding through welding mechanism department, and the product on the cylinder transfer chain carries out the lead-out wire through the mechanism department of bending and bends and handle.

Preferably, the conveying mechanism comprises a rack, a roller conveying line, a guide roller, an air blowing assembly and a hairbrush, the roller conveying line is installed on the rack and consists of a roller support, an electric roller, a driven roller and a travel switch, the roller support is fixed on the rack, the electric roller and the driven roller are arranged on the roller support at intervals in an inserting mode, the travel switch is installed at the side end of the roller support, the travel switch is installed on the roller support below the welding mechanism and the bending mechanism, the guide roller is installed on the rack on two sides of the roller conveying line, the air blowing assembly and the hairbrush are installed on the rack above the roller conveying line, the air blowing assembly comprises a support, an air storage tank and an air blowing cutter, the support and the air storage tank are fixed on the rack, a plurality of air blowing cutters are arranged on the support in an array mode, the air blowing cutter is, the air blowing assembly and the brush are used for removing dust or existing welding slag on the tool plate.

Preferably, the lifting roller line comprises a lifting cylinder, a lifting frame, a synchronizing assembly, a roller assembly, a guide wheel, a centering assembly, a clamping and leveling assembly, a blocking assembly and a floating platform, the lifting cylinder is fixed on the rack, the lifting frame is installed on a piston rod of the lifting cylinder, the bottom of the lifting frame is connected with the rack through the synchronizing assembly, the roller assembly is installed on a fixing plate of the lifting frame, the structure of the roller assembly is the same as that of the roller conveying line, the guide wheel and the centering assembly are arranged on two sides of the roller assembly, the clamping and leveling assembly and the blocking assembly are respectively arranged on the front side and the rear side of the centering assembly, and six arrays of floating platforms are further installed on the lifting frame; the synchronous assembly comprises fixed plates, guide sleeves, guide pillars, connecting plates, connecting blocks and connecting rods, wherein the four fixed plates are arranged on the rack, the guide sleeves are arranged on the fixed plates, the guide pillars are arranged in the guide sleeves, the upper parts of the guide pillars are fixed on the lifting frame, the lower parts of the guide pillars are connected through the connecting plates, the connecting blocks are also arranged on the fixed plates, two adjacent connecting blocks are fixedly connected through the connecting rods, and the connecting blocks and the connecting rods are matched for use; the centering assembly comprises a centering cylinder, a centering push plate and centering wheels, the centering cylinder is fixed on a fixed plate of the lifting frame, the centering push plate is mounted on a sliding table of the centering cylinder, and the centering push plate is provided with two centering wheels; the clamping and centering assembly comprises a push-pull air cylinder, a clamping centering wheel, a pushing frame, a lifting clamping air cylinder and a clamping centering wheel, the push-pull air cylinder is fixed on a fixed plate of the lifting frame, the clamping centering wheel and the pushing frame are installed on a sliding table of the push-pull air cylinder, the lifting clamping air cylinder is installed on a horizontal plate of the pushing frame, and the clamping centering wheel is installed on a piston rod of the lifting clamping air cylinder; the blocking assembly comprises a blocking cylinder fixed on the lifting frame and a blocking wheel driven by the blocking cylinder to lift.

Preferably, the welding mechanism is of a symmetrical structure, the welding mechanism comprises a substrate, a conveyor, a bus bar conveying device, a welding support, a bus bar pressing device, a battery piece fixing device and a welding device, the substrate is fixed on the rack, the conveyor for conveying products and the bus bar conveying device for conveying bus bars are mounted on the substrate, the welding support is mounted on the substrate, and the bus bar pressing device, the battery piece fixing device and the welding device are mounted on the welding support; the bus bar conveying device comprises a bus bar fixing assembly, a guide groove plate, a single-shaft driver, a pulling assembly and a welding slag receiving rack, wherein the bus bar fixing assembly is fixed on a base plate, the guide groove plate is arranged at the side end of the bus bar fixing assembly, a bus bar is placed in a sliding groove of the guide groove plate, the single-shaft driver is mounted on the base plate and drives the pulling assembly to slide, the pulling assembly is used for pulling the bus bar to the bus bar fixing assembly, and the welding slag receiving rack is fixed at the bottom of the base plate; the fixed subassembly of busbar includes fixed connection board, fixed lift cylinder, guide mounting panel and guide block, fixed connection board is fixed in on the base plate, installs fixed lift cylinder on fixed connection board's the vertical board, installs the guide mounting panel on the slip table of fixed lift cylinder, and guide mounting panel upper portion equidistance is provided with the guide block, and the spout department of guide block is used for placing the busbar.

Preferably, the material pulling assembly comprises a material pulling support, a material pulling lifting cylinder, a material pulling connecting plate, a material pulling push-pull cylinder, a material pulling fixed plate, a material pulling claw, an upper material pulling claw and a fisheye bearing, the material pulling support is fixed on a sliding table of a single-shaft driver, the material pulling lifting cylinder is mounted on the material pulling support, the material pulling connecting plate is mounted on the sliding table of the material pulling lifting cylinder, the material pulling push-pull cylinder is mounted on the material pulling connecting plate, the material pulling fixed plate is mounted at the front end of the material pulling push-pull cylinder, the lower material pulling claw is mounted at the lower part of the material pulling fixed plate, the upper material pulling claw is movably inserted in the middle of the lower material pulling claw through a hinge pin, the fisheye bearing is mounted on a piston rod of the material pulling push-pull cylinder, the upper part of the upper material pulling claw is movably connected with the fisheye bearing, the lower part of the upper material pulling claw is.

Preferably, the bus bar pressing device comprises a pressing frame fixed on the welding support, a pressing cylinder fixed on the pressing frame, a lifting plate driven by the pressing cylinder to slide downwards, a cushion block fixed at the bottom of the lifting plate, a bus bar pressing plate fixed on the cushion block, and limiting plates fixed on the pressing frame and the lifting plate and arranged oppositely, wherein welding avoiding ports are formed at intervals at the extending end of the bus bar pressing plate; the battery piece fixing device comprises a fixing support fixed on the welding support, a battery piece lifting cylinder fixed on the fixing support, a battery piece lifting frame driven by the battery piece lifting cylinder to slide up and down, a pressing block fixed at the bottom of the battery piece lifting frame, and a pressing block wind-prevention plate arranged above the pressing block and fixed on the battery piece lifting frame.

Preferably, the welding device comprises a welding frame, an X-direction single-shaft driver, a Z-direction single-shaft driver, a welding connection frame, a heat insulation column, a heat insulation plate, a welding installation plate, a hot air welding pipe, a welding protective cover and a welding electric cabinet, the welding frame is fixed on the welding support, install X on the welding frame to the unipolar driver, install Z on X to the unipolar driver's the slip table to the unipolar driver, install welded connection frame on Z to the unipolar driver's the slip table, welded connection frame's horizontal plate bottom is through heat-insulating post and heat insulating board fixed connection, the welding mounting panel is installed to the heat insulating board bottom, the equidistant hot-blast welded pipe of installing on the welding mounting panel, the last welding protection casing that still installs of welded connection frame, hot-blast welded pipe all is located the welding protection casing, the welding electric cabinet is installed on welded connection frame's horizontal plate upper portion, welding electric cabinet and hot-blast welding take over pipe electrical connection.

Preferably, the bending mechanism is of a symmetrical structure and comprises a bending base plate, a bending conveyor, a lower bending device, a bending bracket and an upper bending device, the bending base plate is fixed on the frame, the bending conveyor for conveying products and the lower bending device for bending the side edges of the products are arranged on the bending base plate, the bending bracket is arranged on the bending base plate, the upper bending device is arranged on the bending bracket, the upper bending device and the lower bending device are matched for use, the lower bending device comprises a bottom plate fixed on the bending base plate, a first push-pull air cylinder fixed on the bottom plate, an air cylinder connecting plate driven by the first push-pull air cylinder to horizontally slide, a first lifting air cylinder fixed on the air cylinder connecting plate, a bending lifting plate driven by the first lifting air cylinder to vertically slide, a bending block fixed on the bending lifting plate, and anti-collision plates fixed on the bending base plate and positioned at two sides of the air cylinder connecting, the bending device comprises a cylinder connecting plate, a bending block, a lower bending device and a bending device, wherein the upper portion of the bending block is provided with a bending portion, the side face of the bending portion is a guide inclined plane, the lower bending device further comprises an induction block and a proximity switch, the induction block is fixed on the bending lifting plate, the proximity switch is installed on the cylinder connecting plate, and the induction block and the proximity switch are matched for use.

Preferably, the upper bending device comprises a second push-pull air cylinder fixed on the bending support, a bending pushing frame driven by the second push-pull air cylinder to horizontally slide, a second lifting air cylinder fixed on the bending pushing frame, a bending lifting frame driven by the second lifting air cylinder to slide in a mountain-down direction, and an upper bending unit fixed on the bending lifting frame, and further comprises a buffer and a limiting plate, wherein the buffer is fixed on the bending pushing frame through the support, the limiting plate is arranged on the bending lifting frame, and the buffer is opposite to the limiting plate; the upper bending unit comprises a slider mounting plate, a slide rail, a slider stop plate, a bending press block and a balance weight block, the slider mounting plate is fixed on the bending lifting frame, the slide rail arranged in the vertical direction is mounted on the slider mounting plate, the slider is mounted on the slide rail, the slider stop plate is mounted at the bottom of the bending lifting frame, the extending end of the slider stop plate is opposite to the slider, the bending press block is mounted on the slider, and the balance weight block is mounted on the mounting part of the bending press block; the utility model discloses a press foot, including installation portion, reinforcing part, step shape press foot portion, the briquetting of bending comprises installation portion, reinforcing part and press foot portion, the installation portion lower part is provided with the reinforcing part, and the reinforcing part bottom increases progressively towards oblique below successive layer and is the step shape, and the reinforcing part stretches out the end and is provided with the press foot portion, and the press foot portion bottom surface is the plane, and step shape press foot portion is used for increasing the intensity of press foot portion, and the press foot portion lateral surface is the direction inclined plane, and the direction.

Compared with the prior art, the beneficial effects of the utility model are that: the full-automatic welding bending machine has the advantages that the structure is compact, the operation is stable, the full-automatic welding bending of the battery string can be realized, the consumed time is short, the automatic non-contact hot air welding is realized, and the insufficient welding or the residual redundant welding slag is avoided; automatic bend, realize quick bending and accurate the same angle of bending, guarantee the product uniformity, avoided the battery cluster fragment, hidden split phenomenon.

Drawings

FIG. 1 is a schematic structural diagram of the transverse plate imbrication welding all-in-one machine.

FIG. 2 is a schematic structural view of a conveying mechanism of the transverse plate imbrication welding all-in-one machine.

FIG. 3 is a partially enlarged view A of a conveying mechanism of the transverse plate imbrication welding all-in-one machine.

FIG. 4 is a partial enlarged view B of a conveying mechanism of the transverse plate imbrication welding all-in-one machine.

FIG. 5 is a schematic view of a lifting roller line structure of the transverse plate imbrication welding all-in-one machine.

FIG. 6 is a side view of the lifting roller line of the transverse plate imbrication welding all-in-one machine.

FIG. 7 is a schematic view of a partial structure of a lifting roller line of the transverse plate imbrication welding all-in-one machine.

FIG. 8 is a schematic structural view of a welding mechanism of the transverse plate imbrication welding all-in-one machine.

FIG. 9 is a schematic structural view of a bus bar conveying device of the transverse plate imbrication welding all-in-one machine.

FIG. 10 is a schematic structural view of a bus bar fixing assembly of the transverse plate imbrication welding all-in-one machine.

FIG. 11 is a drawing assembly structure diagram of the transverse plate imbrication welding all-in-one machine.

Fig. 12 is a schematic structural view of a bus bar pressing device of the transverse plate shingle welding all-in-one machine.

Fig. 13 is a schematic structural view of a battery plate fixing device of the transverse plate imbrication welding all-in-one machine.

FIG. 14 is a schematic structural view of a welding device of the transverse plate imbrication welding all-in-one machine.

FIG. 15 is a schematic view of a local structure of a welding device of the transverse plate imbrication welding all-in-one machine.

FIG. 16 is a structural schematic diagram of a bending mechanism of the transverse plate tile-overlapping welding all-in-one machine.

FIG. 17 is a schematic structural view of a lower bending device of the transverse plate imbrication welding all-in-one machine.

FIG. 18 is a schematic structural view of a part of an upper bending device of the transverse plate shingle welding all-in-one machine.

FIG. 19 is a schematic view of a bending block and a bending pressing block of the transverse plate imbrication welding all-in-one machine.

FIG. 20 is a schematic view of a tooling plate mechanism of the transverse plate stack-tile welding all-in-one machine.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.

Referring to fig. 1 to 20, an embodiment of the present invention includes:

the utility model provides a diaphragm shingling welding all-in-one, this diaphragm shingling welding all-in-one includes conveying mechanism 1, lifting roller line 2, welding mechanism 3, the mechanism 4 and the guard shield 5 of bending constitute, lifting roller line 2, welding mechanism 3 and the mechanism 4 of bending set gradually on conveying mechanism 1 from the right side to left side and all are located guard shield 5, and guard shield 5 sets up on conveying mechanism 1, and the product is carried to conveying mechanism 1's cylinder transfer chain 12 on by lifting roller line 2, and the product on the cylinder transfer chain 12 carries out the busbar welding through 3 departments of welding mechanism, and the product on the cylinder transfer chain 12 carries out the lead-out wire through 4 departments of the mechanism of bending and bends and handle.

The conveying mechanism 1 comprises a rack 11, a roller conveying line 12, a guide roller 13, an air blowing assembly 14 and a brush 15, wherein the roller conveying line 12 is installed on the rack 11, the roller conveying line 12 consists of a roller support 121, an electric roller 122, a driven roller 123 and a travel switch 124, the roller support 121 is fixed on the rack 11, the electric roller 122 and the driven roller 123 which are arranged at intervals are inserted on the roller support 121, the travel switch 124 is installed at the side end of the roller support 121, the travel switch 124 is installed on the roller support 121 below a welding mechanism 3 and a bending mechanism 4, the guide rollers 13 are installed on the rack 11 at two sides of the roller conveying line 12, the air blowing assembly 14 and the brush 15 are installed on the rack 11 above the roller conveying line 12, the air blowing assembly 14 comprises a support 141, an air storage tank 142 and an air blowing knife 143, and the support 141 and, the bracket 141 is provided with a plurality of air blowing knives 143 in an array, the air blowing knives 143 are connected with the air storage tank 142 through air pipes, the air blowing holes on the air blowing knives 143 are obliquely directed to the roller conveying line 12, and the air blowing assembly 14 and the brush 15 are used for removing dust or existing welding slag on the tooling plate.

The lifting roller line 2 comprises a lifting cylinder 21, a lifting frame 22, a synchronous assembly 23, a roller assembly 24, a guide wheel 25, a centering assembly 26, a clamping and leveling assembly 27, a blocking assembly 28 and a floating platform 29, wherein the lifting cylinder 21 is fixed on the rack 11, the lifting frame 22 is installed on a piston rod of the lifting cylinder 21, the bottom of the lifting frame 22 is connected with the rack 11 through the synchronous assembly 23, the roller assembly 24 is installed on a fixing plate of the lifting frame 22, the structure of the roller assembly 24 is the same as that of the roller conveying line 12, the guide wheel 25 and the centering assembly 26 are arranged on two sides of the roller assembly 24, the clamping and leveling assembly 27 and the blocking assembly 28 are respectively arranged on the front side and the rear side of the centering assembly 26, and six arrays of the floating platforms 29 are further installed on the; the synchronous assembly 23 comprises a fixing plate 231, a guide sleeve 232, a guide post 233, a connecting plate 234, connecting blocks 235 and connecting rods 236, wherein the four fixing plates 231 are arranged on the rack 11, the guide sleeve 232 is arranged on the fixing plate 231, the guide post 233 is arranged in the guide sleeve 232, the upper part of the guide post 233 is fixed on the lifting frame 22, the lower parts of the guide posts 233 are connected through the connecting plate 234, the connecting blocks 235 are also arranged on the fixing plate 231, two adjacent connecting blocks 235 are fixedly connected through the connecting rods 236, and the connecting blocks 235 and the connecting rods 236; the centering assembly 26 comprises a centering cylinder 261, a centering push plate 262 and centering wheels 263, the centering cylinder 261 is fixed on a fixing plate of the lifting frame 22, the centering push plate 262 is mounted on a sliding table of the centering cylinder 261, and the centering push plate 262 is provided with two centering wheels 263; the clamping and aligning assembly 27 comprises a push-pull air cylinder 271, a clamping and aligning wheel 272, a push frame 273, a lifting and clamping air cylinder 274 and a clamping and aligning wheel 275, the push-pull air cylinder 271 is fixed on a fixing plate of the lifting frame 22, the clamping and aligning wheel 272 and the push frame 273 are installed on a sliding table of the push-pull air cylinder 271, the lifting and clamping air cylinder 274 is installed on a horizontal plate of the push frame 273, and the clamping and aligning wheel 275 is installed on a piston rod of the lifting and clamping air cylinder 274; the blocking assembly 28 comprises a blocking air cylinder 281 fixed on the lifting frame 22, and a blocking wheel 282 driven by the blocking air cylinder 281 to lift.

The welding mechanism 3 is of a symmetrical structure, the welding mechanism 3 comprises a substrate 31, a conveyor 32, a bus bar conveying device 33, a welding support 34, a bus bar pressing device 35, a battery piece fixing device 36 and a welding device 37, the substrate 31 is fixed on the rack 11, the conveyor 32 for conveying products and the bus bar conveying device 33 for conveying bus bars are installed on the substrate 31, the welding support 34 is installed on the substrate 31, and the bus bar pressing device 35, the battery piece fixing device 36 and the welding device 37 are installed on the welding support 34; the bus bar conveying device 33 comprises a bus bar fixing component 331, a guide groove plate 332, a single-shaft driver 333, a pulling component 334 and a welding slag receiving rack 335, wherein the bus bar fixing component 331 is fixed on the substrate 31, the guide groove plate 332 is arranged at the side end of the bus bar fixing component 331, a bus bar is placed in a sliding groove of the guide groove plate 332, the single-shaft driver 333 is installed on the substrate 31, the single-shaft driver 333 drives the pulling component 334 to slide, the pulling component 334 is used for pulling the bus bar to the bus bar fixing component 331, and the welding slag receiving rack 335 is fixed at the bottom of the substrate 31; the subassembly 331 is fixed to the busbar includes fixed connection plate 3311, fixed lift cylinder 3312, guide mounting plate 3313 and guide block 3314, fixed connection plate 3311 is fixed in on the base plate 31, installs fixed lift cylinder 3312 on fixed connection plate 3311's the vertical board, installs guide mounting plate 3313 on fixed lift cylinder 3312's the slip table, and guide mounting plate 3313 upper portion equidistance is provided with guide block 3314, and guide block 3314's spout department is used for placing the busbar.

The material pulling assembly 334 comprises a material pulling support 3341, a material pulling lifting cylinder 3342, a material pulling connecting plate 3343, a material pulling push-pull cylinder 3344, a material pulling fixing plate 3345, a lower material pulling claw 3346, an upper material pulling claw 3347 and a fisheye bearing 3348, wherein the material pulling support 3341 is fixed on a sliding table of a single-shaft driver 333, the material pulling lifting cylinder 3342 is installed on the material pulling support 3341, the material pulling connecting plate 3343 is installed on the sliding table of the material pulling lifting cylinder 3342, the material pulling push-pull cylinder 3344 is installed on the material pulling connecting plate 3343, the material pulling fixing plate 3345 is installed at the front end of the material pulling push-pull cylinder 3344, the lower material pulling claw 3346 is installed at the lower part of the material pulling fixing plate 3345, the upper material pulling claw 3347 is movably inserted in the middle part of the lower material pulling claw 3346 through a hinge pin, the fisheye bearing 3348 is installed on a piston rod of the material pulling push-pull cylinder 3344, the upper part of the upper material pulling claw 3347 is movably connected with the, the piston rod of the material pulling and pushing cylinder 3344 contracts to drive the upper material pulling claw 3347 to lift.

The bus bar pressing device 35 comprises a pressing frame 351 fixed on the welding support 34, a pressing air cylinder 352 fixed on the pressing frame 351, a lifting plate 353 driven by the pressing air cylinder 352 to slide downwards, a cushion block 354 fixed at the bottom of the lifting plate 353, a bus bar pressing plate 355 fixed on the cushion block 354, and a limiting plate 356 fixed on the pressing frame 351 and the lifting plate 353 and arranged oppositely, wherein the extending end of the bus bar pressing plate 355 is provided with welding avoiding openings at intervals; the battery piece fixing device 36 comprises a fixing support 361 fixed on the welding support 34, a battery piece lifting cylinder 362 fixed on the fixing support 361, a battery piece lifting frame 363 driven by the battery piece lifting cylinder 362 to slide up and down, a pressing block 364 fixed at the bottom of the battery piece lifting frame 363, and a pressing block windproof plate 365 arranged above the pressing block 364 and fixed on the battery piece lifting frame 363.

The welding device 37 comprises a welding frame 371, an X-direction single-shaft driver 372, a Z-direction single-shaft driver 373, a welding connecting frame 374, a heat insulation column 375, a heat insulation plate 376, a welding mounting plate 377, a hot air welding connecting pipe 378, a welding protective cover 379 and a welding electric control box 3710, wherein the welding frame 371 is fixed on the welding support 34, the welding frame 371 is provided with the X-direction single-shaft driver 372, a sliding table of the X-direction single-shaft driver 372 is provided with the Z-direction single-shaft driver 373, a sliding table of the Z-direction single-shaft driver 373 is provided with the welding connecting frame 374, the bottom of a horizontal plate of the welding connecting frame 374 is fixedly connected with the heat insulation plate 376 through the heat insulation column 375, the bottom of the heat insulation plate 376 is provided with the welding mounting plate 377, the hot air welding connecting pipe 378 is equidistantly arranged on the welding mounting plate 377, the welding connecting frame 374 is also provided with the welding protective cover 37, the welding electric cabinet 3710 is electrically connected with the hot air welding pipe 378.

The bending mechanism 4 is of a symmetrical structure, the bending mechanism 4 comprises a bending base plate 41, a bending conveyor 42, a lower bending device 43, a bending support 44 and an upper bending device 45, the bending base plate 41 is fixed on the rack 11, the bending conveyor 42 for conveying products and the lower bending device 43 for bending the side edges of the products are mounted on the bending base plate 41, the bending support 44 is mounted on the bending base plate 41, the upper bending device 45 is mounted on the bending support 44, the upper bending device 45 is matched with the lower bending device 43 for use, the lower bending device 43 comprises a bottom plate 431 fixed on the bending base plate 41, a first push-pull air cylinder 432 fixed on the bottom plate 431, an air cylinder connecting plate 433 driven by the first push-pull air cylinder 432 to horizontally slide, a first lifting air cylinder 434 fixed on the air cylinder connecting plate 433, and a bending lifting plate 435 driven by the first lifting air cylinder 434 to vertically slide, The bending device 43 comprises a bending block 436 fixed on the bending lifting plate 435, and an anti-collision plate 437 fixed on the bending base plate 41 and located on two sides of the cylinder connecting plate 433, wherein a bending part is arranged at the upper part of the bending block 436, a guide inclined plane is arranged on the side surface of the bending part, the lower bending device 43 further comprises a sensing block 438 and a proximity switch 439, the sensing block 438 is fixed on the bending lifting plate 435, the proximity switch 439 is mounted on the cylinder connecting plate 433, and the sensing block 438 and the proximity switch 439 are used in a matched mode.

The upper bending device 45 comprises a second push-pull air cylinder 451 fixed on the bending bracket 44, a bending push frame 452 driven by the second push-pull air cylinder 451 to horizontally slide, a second lifting air cylinder 453 fixed on the bending push frame 452, a bending lifting frame 454 driven by the second lifting air cylinder 453 to slide in a mountain down direction, and an upper bending unit 455 fixed on the bending lifting frame 454, the upper bending device 45 further comprises a buffer 456 and a limiting plate 457, the buffer 456 is fixed on the bending push frame 452 through the bracket, the limiting plate 457 is installed on the bending lifting frame 454, and the buffer 456 is opposite to the limiting plate 457; the upper bending unit 455 comprises a slider mounting plate 4551, a sliding rail 4552, a sliding block 4553, a slider blocking plate 4554, a bending pressing block 4555 and a balancing weight 4556, the slider mounting plate 4551 is fixed on the bending lifting frame 454, the sliding rail 4552 arranged in the vertical direction is mounted on the slider mounting plate 4551, the sliding rail 4552 is provided with the sliding block 4553, the bottom of the bending lifting frame 454 is provided with the slider blocking plate 4554, the extending end of the slider blocking plate 4554 is opposite to the sliding block 4553, the sliding block 4553 is provided with the bending pressing block 4555, and the mounting part of the bending pressing block 4555 is provided with the balancing weight 4556; the bending press block 4555 comprises a mounting portion 45551, a reinforcing portion 45552 and a press leg portion 45553, wherein the reinforcing portion 45552 is arranged at the lower portion of the mounting portion 45551, the bottom of the reinforcing portion 45552 is gradually stepped from layer to layer towards the inclined lower portion, the protruding end of the reinforcing portion 45552 is provided with the press leg portion 45553, the bottom surface of the press leg portion 45553 is a plane, the stepped press leg portion 45553 is used for increasing the strength of the press leg portion 45553, the outer side surface of the press leg portion 45553 is a guide inclined surface, and the guide inclined surface of the press leg portion 45553 is matched with the guide inclined surface.

When the transverse plate laminated tile welding integrated machine works, a tooling plate 6 is arranged on a roller conveying line 12 of a conveying mechanism 1, a blowing component 14 and a brush 15 are used for removing dust or existing welding slag on the tooling plate, the tooling plate is conveyed to a roller component 24 of a lifting roller line 2, a blocking cylinder 281 is used for driving a blocking wheel 282 to rise, the long side edge of the tooling plate 6 is contacted with the blocking wheel 282, the centering component 26 and a clamping and regulating component 27 work for positioning the tooling plate 6, a driving lifting frame 22 of a lifting cylinder 21 is lifted, an external manipulator places and arranges a battery string on the tooling plate 6 at the moment, the blocking cylinder 281 resets, the tooling plate 6 is moved to a conveyor 32 of a welding mechanism 3 by the roller component 24, a guide block 3314 is lifted by a lifting cylinder 3312 of a bus bar fixing component 331, a bus bar is arranged in a chute of a guide groove plate 332, a pulling material lifting cylinder 3342 and a pulling material pushing and pulling cylinder 3344 of a pulling material component 334 are matched for use, the upper drawing claw 3347 and the lower drawing claw 3346 clamp the end part of the bus bar, the single-shaft driver 333 drives the drawing component 334 to clamp the bus bar into the sliding groove of the guide block 3314, the drawing component 334 returns to the original position, the bus bar pressing device 35 works, the bus bar pressing plate 355 presses the bus bar, the battery piece fixing device 36 works, the pressing block 364 presses the battery string, the welding device 37 works, the hot-air welding pipe 378 moves to a specified position to weld the outgoing line of the battery string and the bus bar together, non-contact hot-air welding is carried out to avoid insufficient welding or residual welding slag, all components return to the original point after welding is completed, welding slag or waste possibly formed by welding falls onto the welding slag receiving frame 335, regular cleaning is carried out, the welded product moves to the bending conveyor 42 of the bending mechanism 4, the upper bending device 45 works to bend the pressing foot part 45553 of the pressing block 4555 to move downwards to press the outgoing line on the root part of the battery, the lower bending device 43 works, the first lifting cylinder 434 drives the bending block 436 to rise to the height of the cell lead wire, the first push-pull cylinder 432 drives the bending block 436 to horizontally move towards the cell lead wire, the guide inclined surface at the bending block 436 is matched with the guide inclined surface of the press foot 45553, and the cell lead wire is pressed to be bent.

The utility model discloses diaphragm shingle welding all-in-one, compact structure, the operation is steady, can realize to battery cluster full-automatic welding bend, and weak point consuming time, automatic non-contact hot air welding avoids rosin joint or leaves unnecessary welding slag; automatic bend, realize bending fast and accurate the same angle of bending, guarantee the product uniformity.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The utility model provides a diaphragm shingle welding all-in-one which characterized in that: this diaphragm shingling welding all-in-one includes conveying mechanism, lift roller line, welding mechanism, bends the mechanism and the guard shield is constituteed, lift roller line, welding mechanism and the mechanism of bending set gradually on conveying mechanism and all are located the guard shield from right side to left side, and the guard shield sets up on conveying mechanism, and the product is carried to conveying mechanism's cylinder transfer chain on by lift roller line, and the product on the cylinder transfer chain carries out the busbar welding through welding mechanism department, and the product on the cylinder transfer chain carries out the lead-out wire through the mechanism department of bending and bends and handle.

2. The transverse plate shingle welding all-in-one machine of claim 1, comprising: the conveying mechanism comprises a rack, a roller conveying line, a guide roller, a blowing assembly and a hairbrush, wherein the roller conveying line is installed on the rack and consists of a roller support, an electric roller, a driven roller and a travel switch, the roller support is fixed on the rack, the electric roller and the driven roller which are arranged at intervals are inserted on the roller support, the travel switch is installed at the side end of the roller support, the travel switches are installed on the roller support below the welding mechanism and the bending mechanism, the guide rollers are installed on the rack on two sides of the roller conveying line, the blowing assembly and the hairbrush are installed on the rack above the roller conveying line, the air blowing assembly comprises a support, an air storage tank and an air blowing knife, the support and the air storage tank are fixed on the rack, the air blowing knife is arranged on the support in an array mode and connected with the air storage tank through an air pipe, and air blowing holes in the air blowing knife are directed to the roller conveying line in an inclined mode.

3. The transverse plate shingle welding all-in-one machine of claim 1, comprising: the lifting roller line comprises a lifting cylinder, a lifting frame, a synchronous assembly, a roller assembly, guide wheels, a centering assembly, a clamping and leveling assembly, a blocking assembly and a floating platform, wherein the lifting cylinder is fixed on the rack, the lifting frame is installed on a piston rod of the lifting cylinder, the bottom of the lifting frame is connected with the rack through the synchronous assembly, the roller assembly is installed on a fixing plate of the lifting frame, the structure of the roller assembly is the same as that of a roller conveying line, the guide wheels and the centering assembly are arranged on two sides of the roller assembly, the clamping and leveling assembly and the blocking assembly are respectively arranged on the front side and the rear side of the centering assembly, and the floating platform is further installed on the lifting frame in; the synchronous assembly comprises fixed plates, guide sleeves, guide pillars, connecting plates, connecting blocks and connecting rods, wherein the four fixed plates are arranged on the rack, the guide sleeves are arranged on the fixed plates, the guide pillars are arranged in the guide sleeves, the upper parts of the guide pillars are fixed on the lifting frame, the lower parts of the guide pillars are connected through the connecting plates, the connecting blocks are also arranged on the fixed plates, two adjacent connecting blocks are fixedly connected through the connecting rods, and the connecting blocks and the connecting rods are matched for use; the centering assembly comprises a centering cylinder, a centering push plate and centering wheels, the centering cylinder is fixed on a fixed plate of the lifting frame, the centering push plate is mounted on a sliding table of the centering cylinder, and the centering push plate is provided with two centering wheels; the clamping and centering assembly comprises a push-pull air cylinder, a clamping centering wheel, a pushing frame, a lifting clamping air cylinder and a clamping centering wheel, the push-pull air cylinder is fixed on a fixed plate of the lifting frame, the clamping centering wheel and the pushing frame are installed on a sliding table of the push-pull air cylinder, the lifting clamping air cylinder is installed on a horizontal plate of the pushing frame, and the clamping centering wheel is installed on a piston rod of the lifting clamping air cylinder; the blocking assembly comprises a blocking cylinder fixed on the lifting frame and a blocking wheel driven by the blocking cylinder to lift.

4. The transverse plate shingle welding all-in-one machine of claim 1, comprising: the welding mechanism is of a symmetrical structure and comprises a base plate, a conveyor, a bus bar conveying device, a welding support, a bus bar pressing device, a battery piece fixing device and a welding device, wherein the base plate is fixed on the rack, the conveyor for conveying products and the bus bar conveying device for conveying bus bars are arranged on the base plate, the welding support is arranged on the base plate, and the bus bar pressing device, the battery piece fixing device and the welding device are arranged on the welding support; the bus bar conveying device comprises a bus bar fixing assembly, a guide groove plate, a single-shaft driver, a pulling assembly and a welding slag receiving frame, wherein the bus bar fixing assembly is fixed on a base plate, the guide groove plate is arranged at the side end of the bus bar fixing assembly, a bus bar is placed in a sliding groove of the guide groove plate, the single-shaft driver is mounted on the base plate and drives the pulling assembly to slide, and the welding slag receiving frame is fixed at the bottom of the base plate; the fixed subassembly of busbar includes fixed connection board, fixed lift cylinder, guide mounting panel and guide block, fixed connection board is fixed in on the base plate, installs fixed lift cylinder on fixed connection board's the vertical board, installs the guide mounting panel on the slip table of fixed lift cylinder, and guide mounting panel upper portion equidistance is provided with the guide block, and the spout department of guide block is used for placing the busbar.

5. A transverse plate shingle welding all-in-one machine according to claim 4, wherein: the material pulling assembly comprises a material pulling support, a material pulling lifting cylinder, a material pulling connecting plate, a material pulling push-pull cylinder, a material pulling fixed plate, a lower material pulling claw, an upper material pulling claw and a fisheye bearing, the material pulling support is fixed on a sliding table of a single-shaft driver, the material pulling lifting cylinder is installed on the material pulling support, the material pulling connecting plate is installed on the sliding table of the material pulling lifting cylinder, the material pulling push-pull cylinder is installed on the material pulling connecting plate, the material pulling fixed plate is installed at the front end of the material pulling push-pull cylinder, the lower material pulling claw is installed at the lower portion of the material pulling fixed plate, the upper material pulling claw is movably inserted into the middle portion of the lower material pulling claw through a hinge pin, the fisheye bearing is installed on a piston rod of the material pulling push-pull cylinder, the upper portion of the upper material pulling claw is.

6. A transverse plate shingle welding all-in-one machine according to claim 4, wherein: the bus bar pressing device comprises a pressing frame fixed on the welding support, a pressing air cylinder fixed on the pressing frame, a lifting plate driven by the pressing air cylinder to slide downwards, a cushion block fixed at the bottom of the lifting plate, a bus bar pressing plate fixed on the cushion block, and limiting plates fixed on the pressing frame and the lifting plate and arranged oppositely, wherein welding avoiding openings are formed at intervals at the extending end of the bus bar pressing plate; the battery piece fixing device comprises a fixing support fixed on the welding support, a battery piece lifting cylinder fixed on the fixing support, a battery piece lifting frame driven by the battery piece lifting cylinder to slide up and down, a pressing block fixed at the bottom of the battery piece lifting frame, and a pressing block wind-prevention plate arranged above the pressing block and fixed on the battery piece lifting frame.

7. A transverse plate shingle welding all-in-one machine according to claim 4, wherein: the welding device comprises a welding frame, an X-direction single-shaft driver, a Z-direction single-shaft driver, a welding connection frame, a heat insulation column, a heat insulation plate, a welding installation plate, a hot air welding pipe, a welding protection cover and a welding electric cabinet, the welding frame is fixed on the welding support, install X on the welding frame to the unipolar driver, install Z on X to the unipolar driver's the slip table to the unipolar driver, install welded connection frame on Z to the unipolar driver's the slip table, welded connection frame's horizontal plate bottom is through heat-insulating post and heat insulating board fixed connection, the welding mounting panel is installed to the heat insulating board bottom, the equidistant hot-blast welded pipe of installing on the welding mounting panel, the last welding protection casing that still installs of welded connection frame, hot-blast welded pipe all is located the welding protection casing, the welding electric cabinet is installed on welded connection frame's horizontal plate upper portion, welding electric cabinet and hot-blast welding take over pipe electrical connection.

8. The transverse plate shingle welding all-in-one machine of claim 1, comprising: the bending mechanism is of a symmetrical structure and comprises a bending base plate, a bending conveyor, a lower bending device, a bending bracket and an upper bending device, the bending base plate is fixed on the frame, the bending conveyor for conveying products and the lower bending device for bending the side edges of the products are arranged on the bending base plate, the bending bracket is arranged on the bending base plate, the upper bending device is arranged on the bending bracket, the upper bending device and the lower bending device are matched for use, the lower bending device comprises a bottom plate fixed on the bending base plate, a first push-pull air cylinder fixed on the bottom plate, an air cylinder connecting plate driven by the first push-pull air cylinder to horizontally slide, a first lifting air cylinder fixed on the air cylinder connecting plate, a bending lifting plate driven by the first lifting air cylinder to vertically slide, a bending block fixed on the bending lifting plate, and crash-proof plates fixed on the bending base plate and positioned on two sides of the air, the bending device comprises a cylinder connecting plate, a bending block, a lower bending device and a bending device, wherein the upper portion of the bending block is provided with a bending portion, the side face of the bending portion is a guide inclined plane, the lower bending device further comprises an induction block and a proximity switch, the induction block is fixed on the bending lifting plate, the proximity switch is installed on the cylinder connecting plate, and the induction block and the proximity switch are matched for use.

9. The transverse plate shingle welding all-in-one machine of claim 8, wherein: the upper bending device comprises a second push-pull air cylinder fixed on the bending support, a bending pushing frame driven by the second push-pull air cylinder to horizontally slide, a second lifting air cylinder fixed on the bending pushing frame, a bending lifting frame driven by the second lifting air cylinder to slide in a mountain-down direction, and an upper bending unit fixed on the bending lifting frame, and further comprises a buffer and a limiting plate, wherein the buffer is fixed on the bending pushing frame through the support, the limiting plate is arranged on the bending lifting frame, and the buffer is opposite to the limiting plate; the upper bending unit comprises a slider mounting plate, a slide rail, a slider stop plate, a bending press block and a balance weight block, the slider mounting plate is fixed on the bending lifting frame, the slide rail arranged in the vertical direction is mounted on the slider mounting plate, the slider is mounted on the slide rail, the slider stop plate is mounted at the bottom of the bending lifting frame, the extending end of the slider stop plate is opposite to the slider, the bending press block is mounted on the slider, and the balance weight block is mounted on the mounting part of the bending press block; the bending press block is composed of an installation part, a reinforcing part and a press foot part, the reinforcing part is arranged on the lower portion of the installation part, the bottom of the reinforcing part gradually increases towards the inclined lower portion to be step-shaped, the extending end of the reinforcing part is provided with the press foot part, the bottom surface of the press foot part is a plane, the outer side surface of the press foot part is a guide inclined plane, and the guide inclined plane of the press foot part is matched with the guide inclined plane of the bending block.