CN102054902A - Device for laying and shaping bus bars of thin film solar cell - Google Patents
Device for laying and shaping bus bars of thin film solar cell Download PDFInfo
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- CN102054902A CN102054902A CN2010105840430A CN201010584043A CN102054902A CN 102054902 A CN102054902 A CN 102054902A CN 2010105840430 A CN2010105840430 A CN 2010105840430A CN 201010584043 A CN201010584043 A CN 201010584043A CN 102054902 A CN102054902 A CN 102054902A
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- pinch roller
- wheel
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- carry
- film solar
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention relates to a device component for manufacturing a thin film solar cell, in particular to a device for laying and shaping bus bars of a thin film solar cell. A fixed bracket of the device is provided with a sliding base; the sliding base is provided with a front pinch roller, a rear pinch roller, a central lifting wheel, a belt releasing wheel, a feeding mechanism and a cutting mechanism which move back and forth along with the sliding base; the front pinch roller, the rear pinch roller and the central lifting wheel can be respectively vertically lifted, and the central lifting wheel also can horizontally move in the direction vertical to a horizontal guide rail; the feeding mechanism is arranged at the rear of the rear pinch roller; and the feeding mechanism is provided with a clamping mechanism; the clamping mechanism can be driven by a feeding cylinder to move back and forth; the whole coil of aluminum belts is placed on the belt releasing wheel and is released along with the movement of the feeding mechanism and the rotation of the belt releasing wheel; the cutting mechanism can enter in or exit from the rear part of the rear pinch roller; and all actions are centrally controlled by a control system. The device can automatically lay the bus bars of the thin film solar cell; and the device is reliable in operation, high in production efficiency and stable in quality.
Description
Technical field
The present invention relates to the manufacturing equipment parts of thin-film solar cells, concrete amount kind of a thin-film solar cells busbar lays shaped device.
Background technology
In thin-film solar cells is produced, need aluminium bus bar is laid on the glue face of the base plate glass that pasted adhesive tape, and aluminium bus bar can not deflect away from the glue face, to guarantee good insulation performance.And aluminium bus bar turned up in the centre position, being used for the derivation of electric current, the ultrasonic spot welding system is welded in aluminium strip two on vertical aluminium drainage strip automatically after pasting aluminium strip and finishing.At present, what thin-film solar cells manufacturing enterprise mainly adopted is manual operations, and the operator is had relatively high expectations, and production efficiency is low, and can not satisfy product quality (particularly the position of turning up in the middle of the busbar directly influences the quality of closing the sheet operation) fully.
Summary of the invention
Technical problem to be solved by this invention is, provides a kind of thin-film solar cells busbar that can improve mechanization degree that busbar lays moulding, production efficiency height, stable processing quality to lay shaped device.
The inventive system comprises a hold-down support, a slide that can move horizontally before and after the horizontal guide rail is installed on the hold-down support, be equipped with on the slide the preceding pinch roller that can together move forward and backward with slide, back pinch roller, in carry wheel, put belt wheel, feed mechanism and cutting mechanism; Before pinch roller, in carry the wheel and the back pinch roller be sequentially arranged in from front to back on the moving direction of slide; Pinch roller before described, back pinch roller and in carry wheel respectively can be under vertical driving air cylinder driven separately vertical lifting, in carry wheel and also can under the driving of horizontal drive cylinder, move horizontally with direction perpendicular to above-mentioned horizontal guide rail, between pinch roller before entering or withdrawing from and back pinch roller; Feed mechanism is arranged on the rear of back pinch roller, and feed mechanism is provided with fixture, and fixture can clamp or unclamp one section aluminium strip, and fixture can move forward and backward under the driving of sending cylinder to; The aluminium strip of whole volume is placed in to be put on the belt wheel and can send aluminium strip along with the rotation of moving and putting belt wheel of feed mechanism; Cutting mechanism can enter or withdraw from the rear of back pinch roller under the driving of a scissors driving cylinder; Vertically the moving of the moving forward and backward of described slide, preceding pinch roller and back pinch roller, in carry wheel vertically and move horizontally, feed mechanism move forward and backward and the clamping of fixture or unclamp the advance and retreat of action, cutting mechanism and shear action by the control system centralized control.
Carry wheel during the horizontal drive cylinder of carrying wheel in described directly drives and move horizontally, in carry wheel vertical driving cylinder carry the vertical lifting of wheel in driving by the mount pad of carrying the horizontal drive cylinder of wheel in driving.
The present invention can finish the laid processes of thin-film solar cells busbar automatically, its reliable in action, production efficiency height, steady quality.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a side structure schematic diagram of putting forward the wheel part in of the present invention;
Fig. 3 is the side structure schematic diagram of cutting mechanism of the present invention;
Fig. 4 a-Fig. 4 f is that the present invention carries out the overall process schematic diagram that busbar lays.
Embodiment
As shown in Figure 1, the inventive system comprises a hold-down support 1, a slide 2 that can move horizontally before and after the horizontal guide rail is installed on the hold-down support, be equipped with on the slide the preceding pinch roller 3 that can together move forward and backward with slide, back pinch roller 4, in carry wheel 5, put belt wheel 6, feed mechanism 7 and cutting mechanism 8; Before pinch roller 3, in carry the wheel 5 and the back pinch roller 4 be sequentially arranged in from front to back on the moving direction of slide 2; Before pinch roller 3, back pinch roller 4 and in carry wheel 5 respectively can be under vertical driving air cylinder driven separately vertical lifting, in carry wheel and 5 also can under the driving of its horizontal drive cylinder, move horizontally with direction perpendicular to above-mentioned horizontal guide rail, with between pinch roller before entering or withdrawing from and the back pinch roller (referring to Fig. 2); Feed mechanism 7 is arranged on the rear of back pinch roller 4, and feed mechanism is provided with fixture 9, and fixture can clamp or unclamp one section aluminium strip A, and fixture can move forward and backward under the driving of sending cylinder 10 to; The aluminium strip A of whole volume is placed in to be put on the belt wheel 6 and can send aluminium strip along with the rotation of moving and putting belt wheel 6 of feed mechanism 7; Cutting mechanism 8 can enter or withdraw from the rear (referring to Fig. 3) of back pinch roller 4 under the driving of a scissors driving cylinder 12; Vertically the moving of the moving forward and backward of described slide 2, preceding pinch roller 3 and back pinch roller 4, in carry wheel 5 vertically and move horizontally, feed mechanism 7 move forward and backward and the clamping of fixture 9 or unclamp the advance and retreat of action, cutting mechanism 8 and shear action by the control system centralized control.
As shown in Figure 2, carry wheel 5 during the horizontal drive cylinder 13 of carrying wheel in described directly drives and move horizontally, in carry wheel vertical driving cylinder 14 carry the vertical lifting of wheel 5 in driving by the mount pad of carrying the horizontal drive cylinder of wheel in driving.
Shown in Fig. 4 a-Fig. 4 f, it is as follows that device of the present invention carries out the process that busbar lays:
The first step, shown in Fig. 4 a, the glass substrate B that end face had pasted the thin-film solar cells of adhesive tape be placed in preceding pinch roller, in carry wheel and pinch roller below, back, feed mechanism 7 is sent aluminium strip A end forward to, and to preceding pinch roller 3 belows, preceding pinch roller 3 moves down, aluminium strip A end is overlayed adhesive tape front end on glass substrate, slide 2 moves backward then, and pinch roller rolls backward before driving, and one section aluminium strip is pulled out and overlayed on adhesive tape;
In second step, shown in Fig. 4 b, slide 2 stops after moving to the precalculated position, and the wheel 5 of carrying at pinch roller 3 rears upwards is promoted to setting height before being arranged in, and one section aluminium strip is upwards turned up;
The 3rd step, shown in Fig. 4 c, in carry wheel 5 and promote to finish back feed mechanisms 7 and retreat, back pinch roller 4 descends, and aluminium strip is also overlayed on adhesive tape once more to bending;
The 4th step, shown in Fig. 4 d, in carry that wheel 5 descends and withdraw between pinch roller 3 and the back pinch roller 4 in the past, simultaneously before pinch roller 3 rise, so far finish the moulding of folded part in the middle part of the busbar;
In the 5th step, shown in Fig. 4 e, after the folded part moulding, slide 2 drives back pinch rollers 4 to be continued to be rolled into specific length backward, utilizes cutting mechanism 8 that aluminium strip is cut off, and back pinch roller continuation is rolled one section backward, with the aluminium strip compacting after cutting off;
The 6th step, shown in Fig. 4 f, back pinch roller lifting, all action is finished.
Claims (2)
1. a thin-film solar cells busbar lays shaped device, it is characterized in that: it includes a hold-down support (1), a slide (2) that can move horizontally before and after the horizontal guide rail is installed on the hold-down support, be equipped with on the slide the preceding pinch roller (3) that can together move forward and backward with slide, back pinch roller (4), in carry wheel (5), put belt wheel (6), feed mechanism (7) and cutting mechanism (8); Before pinch roller (3), in carry wheel (5) and afterwards pinch roller (4) be sequentially arranged in from front to back on the moving direction of slide (2); Before pinch roller (3), back pinch roller (4) and in carry wheel (5) distinguish can be under vertical driving air cylinder driven separately vertical lifting, in carry wheel (5) and also can under the driving of its horizontal drive cylinder, move horizontally with direction perpendicular to above-mentioned horizontal guide rail, between pinch roller before entering or withdrawing from and back pinch roller; Feed mechanism (7) is arranged on the rear of back pinch roller (4), and feed mechanism is provided with fixture (9), and fixture can clamp or unclamp one section aluminium strip, and fixture can move forward and backward under the driving of sending cylinder (10) to; The aluminium strip of whole volume is placed in puts that belt wheel (6) is gone up and can send aluminium strip along with the rotation of moving and putting belt wheel (6) of feed mechanism (7); Cutting mechanism (8) can enter or withdraw from the rear of back pinch roller (4) under the driving of a scissors driving cylinder (12); Vertically the moving of the moving forward and backward of described slide (2), preceding pinch roller (3) and back pinch roller (4), in carry wheel (5) vertically and move horizontally, feed mechanism (7) move forward and backward and the clamping of fixture (9) or unclamp the advance and retreat of action, cutting mechanism (8) and shear action by the control system centralized control.
2. thin-film solar cells busbar according to claim 1 lays shaped device, it is characterized in that: carry wheel (5) during the horizontal drive cylinder (13) of carrying wheel in described directly drives and move horizontally, in carry wheel vertical driving cylinder (14) carry the vertical lifting of wheel (5) in driving by the mount pad of carrying the horizontal drive cylinder of wheel in the driving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105840430A CN102054902B (en) | 2010-12-13 | 2010-12-13 | Device for laying and shaping bus bars of thin film solar cell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105840430A CN102054902B (en) | 2010-12-13 | 2010-12-13 | Device for laying and shaping bus bars of thin film solar cell |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102054902A true CN102054902A (en) | 2011-05-11 |
| CN102054902B CN102054902B (en) | 2012-04-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105840430A Expired - Fee Related CN102054902B (en) | 2010-12-13 | 2010-12-13 | Device for laying and shaping bus bars of thin film solar cell |
Country Status (1)
| Country | Link |
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| CN (1) | CN102054902B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102468368A (en) * | 2010-11-19 | 2012-05-23 | 常州天华新能源科技有限公司 | Rotation cage type automatic laying machine of solar cell serial slices |
| CN102694079A (en) * | 2012-06-12 | 2012-09-26 | 王永良 | Automatic adhesive tape and longitudinal bus bar pasting device for film photovoltaic battery production |
| CN103078007A (en) * | 2013-01-07 | 2013-05-01 | 东莞宏威数码机械有限公司 | Aluminum strip bending and laying device and aluminum strip bending and laying machine |
| CN108581497A (en) * | 2018-06-22 | 2018-09-28 | 君泰创新（北京）科技有限公司 | The assemble method of welding equipment and solar cell |
| US10953560B2 (en) | 2016-06-21 | 2021-03-23 | 3M Innovative Properties Company | Conversion and application of material strips |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85109495A (en) * | 1984-12-04 | 1986-08-27 | 无比太阳能公司 | The method that solar cell is electrically connected mutually |
| CN1132415A (en) * | 1994-11-04 | 1996-10-02 | 佳能株式会社 | Group of cell elements, and solar cell module and production method thereof |
| CN101373796A (en) * | 2007-08-02 | 2009-02-25 | 三洋电机株式会社 | Solar cell module and method for manufacturing the same |
| CN201966233U (en) * | 2010-12-13 | 2011-09-07 | 镇江市美华机电产品有限公司 | Laying and molding device for bus bars of thin film solar cell |
-
2010
- 2010-12-13 CN CN2010105840430A patent/CN102054902B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85109495A (en) * | 1984-12-04 | 1986-08-27 | 无比太阳能公司 | The method that solar cell is electrically connected mutually |
| CN1132415A (en) * | 1994-11-04 | 1996-10-02 | 佳能株式会社 | Group of cell elements, and solar cell module and production method thereof |
| CN101373796A (en) * | 2007-08-02 | 2009-02-25 | 三洋电机株式会社 | Solar cell module and method for manufacturing the same |
| CN201966233U (en) * | 2010-12-13 | 2011-09-07 | 镇江市美华机电产品有限公司 | Laying and molding device for bus bars of thin film solar cell |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102468368A (en) * | 2010-11-19 | 2012-05-23 | 常州天华新能源科技有限公司 | Rotation cage type automatic laying machine of solar cell serial slices |
| CN102468368B (en) * | 2010-11-19 | 2014-06-18 | 常州天华新能源科技有限公司 | Rotation cage type automatic laying machine of solar cell serial slices |
| CN102694079A (en) * | 2012-06-12 | 2012-09-26 | 王永良 | Automatic adhesive tape and longitudinal bus bar pasting device for film photovoltaic battery production |
| CN103078007A (en) * | 2013-01-07 | 2013-05-01 | 东莞宏威数码机械有限公司 | Aluminum strip bending and laying device and aluminum strip bending and laying machine |
| US10953560B2 (en) | 2016-06-21 | 2021-03-23 | 3M Innovative Properties Company | Conversion and application of material strips |
| CN108581497A (en) * | 2018-06-22 | 2018-09-28 | 君泰创新（北京）科技有限公司 | The assemble method of welding equipment and solar cell |
| WO2019242663A1 (en) * | 2018-06-22 | 2019-12-26 | 君泰创新（北京）科技有限公司 | Welding apparatus and method for assembling solar cell |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102054902B (en) | 2012-04-25 |
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Owner name: ZHENJIANG RADIO SPECIAL EQUIPMENT FACTORY CO., LTD Free format text: FORMER OWNER: ZHENJIANG MEIHUA ELECTROMECHANICAL PRODUCTS CO., LTD. Effective date: 20110929 |
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Effective date of registration: 20110929 Address after: 212009 Zhenjiang City, Jiangsu Province Economic Development Zone Three Road four road filling Applicant after: Zhenjiang Wireless Special Equipment Co., Ltd. Address before: 212009 Zhenjiang City, Jiangsu Province Economic Development Zone Three Road, four road south latitude Applicant before: Zhenjiang Meihua Electromechanical Products Co., Ltd. |
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Granted publication date: 20120425 Termination date: 20181213 |
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