CN203726082U - Magnesium aluminium alloy helical welded tube production unit - Google Patents
Magnesium aluminium alloy helical welded tube production unit Download PDFInfo
- Publication number
- CN203726082U CN203726082U CN201320867098.1U CN201320867098U CN203726082U CN 203726082 U CN203726082 U CN 203726082U CN 201320867098 U CN201320867098 U CN 201320867098U CN 203726082 U CN203726082 U CN 203726082U
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- machine
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- aluminium strip
- butt welding
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Abstract
The utility model relates to a magnesium aluminium alloy helical welded tube production unit, and belongs to the technical field of magnesium aluminium alloy tube production devices. The magnesium aluminium alloy helical welded tube production unit is reasonable in structure, low in production cost, high in production efficiency, and good in quality of machined magnesium aluminium alloy tubes. According to the technical scheme, one end of a front axle is hinged to the bottom of a forming machine, one end of a rear axle is fixed at the bottom of the forming machine, and the front axle is sequentially and coaxially provided with an uncoiler used for shoveling aluminium coils to be open, a pinching leveller used for levelling aluminium strips, a cutting butt welding machine used for butt welding connection of the aluminium strips, and a delivery machine used as a unit power source; the rear axle is sequentially provided with an outer welding device and a plurality of supporting rollers which are used for supporting the welded tubes, the aluminium strips which are welded by the cutting butt welding machine enter the delivery machine after passing through an edge milling machine and a film sticking machine, and the delivery machine drives the aluminium strips to pass through a pre-bending machine to enter the forming machine to be pressed in a tube shape. The magnesium aluminium alloy helical welded tube production unit is widely applied to production of magnesium aluminium alloy tubes.
Description
Technical field
The utility model relates to a kind of magnadure spiral welded pipe and produces unit, belongs to magnadure pipe process units technical field.
Background technology
Along with scientific and technological development, magnadure has been in control extensive use, due to its have lightweight, intensity is high, not yielding and there is good electric conductivity and corrosion resistance, be widely used in the industries such as automobile, steamer, electric power, aviation, agricultural.Common magnadure pipe mostly adopts the ERW of traditional handicraft or is produced by veneer reeling machine in the market, or directly from external import.Adopt ERW and the veneer reeling machine of traditional handicraft to produce, production efficiency is low, processing technology complexity, and compo pipe is of low quality; From external import, cost is high, and has seriously restricted the economic development of China.
Utility model content
The utility model overcomes the deficiency that prior art exists, technical problem to be solved be to provide a kind of rational in infrastructure, production cost is low, production efficiency is high, the measured magnadure spiral welded pipe of magnadure pipe matter of processing is produced unit.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of magnadure spiral welded pipe is produced unit, comprise: propons, back axle and forming machine, one end of described propons is hinged on the bottom of forming machine, one end of back axle is fixed on the bottom of forming machine, the end of described propons is coaxially arranged with successively the uncoiler for shoveling out aluminium volume to the direction of forming machine, be used for the gripping leveling machine that aluminium strip is tender flat and the cutting butt welding machine being connected for aluminium strip butt welding and the delivery machine as unit power source, on described back axle by forming machine to being disposed with outer welder in the direction of end and for supporting multiple support rollers of welded tube, the aluminium strip welding through cutting butt welding machine is at process edge milling machines, after laminator, enter delivery machine, delivery machine drives aluminium strip to enter and in forming machine, be pressed into tubulose through prebending machine,
Described edge milling machines comprises base, sliding seat, drive motors, facing cutter, upper and lower press roll component and intermediate supports carrying roller, intermediate supports carrying roller is installed on described base, the both sides of intermediate supports carrying roller are all slidably fitted with sliding seat, on each sliding seat, be inverted drive motors is installed, described drive motors is connected with facing cutter by decelerator, and the press roll component up and down for compressing aluminium strip is also installed on described sliding seat;
Described laminator comprises bracing frame, connecting rod, clip and film roller frame, and support frame as described above is fixed on propons, and connecting rod is horizontally fixed on bracing frame, and film roller frame is fixed on connecting rod by clip;
Described prebending machine comprises support, resting guide, crossbeam and movable guide plate, on described support, crossbeam is installed, multiple resting guides are parallel to be fixed on crossbeam, and on the length direction of each resting guide, all splicing has a movable guide plate, and each movable guide plate is installed on crossbeam;
Described resting guide and movable guide plate form by upper guide plate roller and bottom guide roller, and described upper guide plate roller and bottom guide roller are by two clamping plate and be arranged on two rollers formations between clamping plate.
Described forming machine, uncoiler, pinch on the roller that tender flat machine contacts with aluminium strip with delivery machine and be all coated with crome metal.
The both sides of described edge milling machines are provided with limit edger roll.
Between described edge milling machines and laminator, be provided with plate face clearing apparatus.
Between described gripping leveling machine and cutting butt welding machine, between cutting butt welding machine and edge milling machines and be provided with aligning vertical roll between laminator and delivery machine.
On described back axle, be provided with and fly to cut dolly for pipe cutting, describedly fly to cut dolly and comprise track, vehicle frame, cutter platform and cutting knife saw, described track is fixedly mounted on back axle, vehicle frame is slidably installed in orbit, on described vehicle frame, be vertically provided with pole, it is upper that cutter platform is detachably arranged on pole, is fixed with cutting knife saw on cutter platform.
The beneficial effect that the utility model compared with prior art had is: the utility model complete set of equipments is produced magnadure pipe, and production cost is low, can produce continuously, and production efficiency is high; And described forming machine, uncoiler, pinch on the roller that tender flat machine contacts with aluminium strip with delivery machine and be all coated with crome metal; effectively reduce the damage of aluminium strip; aluminium strip installs diaphragm by laminator additional on aluminium strip two sides before entering delivery machine simultaneously; Effective Vate of Protection belt surface; reduce aluminium strip surface scratch, ensure the quality of magnadure pipe.
Brief description of the drawings
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Fig. 1 is the structural representation that a kind of magnadure spiral welded pipe of the utility model is produced unit.
Fig. 2 is the structural representation of edge milling machines in the utility model.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation of prebending machine in the utility model.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the structural representation that flies to cut dolly in the utility model.
Fig. 7 is the left view of Fig. 6.
In figure: 1 is propons, 2 is back axle, 3 is forming machine, 4 is uncoiler, 5 for pinching tender flat machine, 6 is cutting butt welding machine, 7 is delivery machine, 8 is outer welder, 9 is support roller, 10 is edge milling machines, 11 is laminator, 12 is prebending machine, 13 is limit edger roll, 14 is plate face clearing apparatus, 15 is aligning vertical roll, 16 for flying to cut dolly, 101 is base, 102 is sliding seat, 103 is drive motors, 104 is facing cutter, 105 is upper and lower press roll component, 106 is intermediate supports carrying roller, 111 is bracing frame, 112 is connecting rod, 113 is clip, 114 is film roller frame, 121 is support, 122 is resting guide, 123 is crossbeam, 124 movable guide plates, 125 is upper guide plate roller, 126 is bottom guide roller, 127 is clamping plate, 128 is roller, 161 is track, 162 is vehicle frame, 163 is cutter platform, 164 is cutting knife saw, 165 is pole.
Detailed description of the invention
As shown in Figure 1, a kind of magnadure spiral welded pipe is produced unit, comprise: propons 1, back axle 2 and forming machine 3, one end of described propons 1 is hinged on the bottom of forming machine 3, one end of back axle 2 is fixed on the bottom of forming machine 3, the end of described propons 1 is coaxially arranged with successively the uncoiler 4 for shoveling out aluminium volume to the direction of forming machine, be used for the gripping leveling machine 5 that aluminium strip is tender flat and the cutting butt welding machine 6 being connected for aluminium strip butt welding and the delivery machine 7 as unit power source, on described back axle 2 by forming machine to being disposed with outer welder 8 in the direction of end and for supporting multiple support rollers 9 of welded tube, the aluminium strip welding through cutting butt welding machine 6 is at process edge milling machines 10, after laminator 11, enter delivery machine 7, delivery machine 7 drives aluminium strip to enter in forming machine 3 and be pressed into tubulose through prebending machine 12,
Described edge milling machines 10 comprises base 101, sliding seat 102, drive motors 103, facing cutter 104, upper and lower press roll component 105 and intermediate supports carrying roller 106, on described base 101, intermediate supports carrying roller 106 is installed, the both sides of intermediate supports carrying roller 106 are all slidably fitted with sliding seat 102, on each sliding seat 102, be inverted drive motors 103 is installed, described drive motors 103 is connected with facing cutter 104 by decelerator, and the press roll component up and down 105 for compressing aluminium strip is also installed on described sliding seat 102;
Described laminator 11 comprises bracing frame 111, connecting rod 112, clip 113 and film roller frame 114, and support frame as described above 111 is fixed on propons 1, and connecting rod 112 is horizontally fixed on bracing frame 111, and film roller frame 114 is fixed on connecting rod 112 by clip;
Described prebending machine 12 comprises support 121, resting guide 122, crossbeam 123 and movable guide plate 124, on described support 121, crossbeam 123 is installed, multiple resting guides 122 are parallel to be fixed on crossbeam 123, on the length direction of each resting guide 122, all splicing has a movable guide plate 124, and each movable guide plate 124 is installed on crossbeam 123;
Described resting guide 123 and movable guide plate 124 form by upper guide plate roller 125 and bottom guide roller 126, and described upper guide plate roller 125 and bottom guide roller 126 are by two clamping plate 127 and be arranged on two rollers 128 between clamping plate 127 and form.
Described forming machine 3, uncoiler 4, pinch on the roller that tender flat machine 5 contacts with aluminium strip with delivery machine 7 and be all coated with crome metal.
The both sides of described edge milling machines 10 are provided with limit edger roll 13.
Between described edge milling machines 10 and laminator 11, be provided with plate face clearing apparatus 14.
Between described gripping leveling machine 5 and cutting butt welding machine 6, between cutting butt welding machine 6 and edge milling machines 10 3 and laminator 11 and delivery machine 7 between be provided with aligning vertical roll 15.
On described back axle 2, be provided with and fly to cut dolly 16 for pipe cutting, describedly fly to cut dolly 16 and comprise track 161, vehicle frame 162, cutter platform 163 and cutting knife saw 164, described track 161 is fixedly mounted on back axle 2, vehicle frame 162 is slidably mounted on track 161, on described vehicle frame 162, be vertically provided with pole 165, cutter platform 163 is detachably arranged on pole 165, is fixed with cutting knife saw 164 on cutter platform 163.
In the utility model, uncoiler, gripping leveling machine, cutting butt welding machine, outer welder, forming machine and plate face clearing apparatus are all same as the prior art.
When the utility model specifically uses, uncoiler 4, gripping leveling machine 5, cutting butt welding machine 6, edge milling machines 10, delivery machine 7 and prebending machine 12 are arranged on propons 1 in order successively, outer welder 8, fly to cut dolly 16 and support roller 9 is arranged on back axle 2 in order successively, the pipe diameter size of processing is adjusted the angle of propons 1 as required.Uncoiler 4 shovels are opened aluminium strip; aluminium strip enters gripping leveling machine 5; aluminium strip carries out centering through aligning vertical roll 15 after tender putting down; edge milling machines 10 carries out milling groove to aluminium strip both sides; facilitate the welding after follow-up compo pipe moulding; after the complete groove of milling, laminator 11 mounts diaphragm to the top and bottom of aluminium strip, prevents that aluminium strip from entering delivery machine 7 damage is caused in aluminium strip surface.The power source that delivery machine 7 is whole unit, carry aluminium strip to carry out the pre-bending operation before moulding through prebending machine 12, facilitate moulding, aluminium strip is pressed into tubulose through forming machine 3, through outer welder 8, magnadure pipe is being welded, fly to cut dolly 16 magnadure pipe is carried out to scale cutting, carrying through support roller 9.
Cutting butt welding machine 6 is mainly the continuity in order to ensure whole production line, and aluminium strip is docked to welding operation, and whole production unit is without manual operation, and production efficiency is high, and the magnadure pipe quality of moulding is good.
As Fig. 2, shown in Fig. 3, edge milling machines 10 comprises base 101, sliding seat 102, drive motors 103, facing cutter 104, upper and lower press roll component 105 and intermediate supports carrying roller 106, intermediate supports carrying roller 106 has been mainly the effect of supporting aluminium strip, aluminium strip enters after edge milling machines 10, upper and lower press roll component 105 is to the aluminium strip both sides compression of rolling, prevent in the time that facing cutter 104 carries out milling groove, aluminium strip fluctuation, affect groove quality, sliding seat 102 is slidably mounted on base 101 simultaneously, transmission is carried out by lead screw pair in sliding seat 102 bottoms, can meet like this milling groove requirement of different in width aluminium strip, convenient adjustment, accommodation is wider.
As Fig. 4, shown in Fig. 5, the upper and lower of support 121 is all provided with crossbeam 123 by bolt, crossbeam 123 is mainly used in resting guide, resting guide 122 is arranged on crossbeam 123, the upper guide plate roller 125 that is resting guide 122 is fixed on the crossbeam 123 on top, bottom guide roller 126 is fixed on the crossbeam 123 of bottom, on the length direction of resting guide 123, splicing is provided with movable guide plate 124, movable guide plate 124 is identical with the fixed form of resting guide 122, gap in resting guide 122 and movable guide plate 124 between upper guide plate roller and bottom guide roller is identical with the thickness of sheet material.The gap of aluminium strip through upper guide plate roller and bottom guide roller, carries out pre-bending by upper guide plate roller and bottom guide roller.
As shown in Figure 6, Figure 7, fly to cut dolly 16 and comprise track 161, vehicle frame 162, cutter platform 163 and cutting knife saw 164, track 161 is arranged on back axle 2, institute's track 161 is fixedly mounted on back axle 2, vehicle frame 162 is slidably mounted on track 161, on described vehicle frame 162, be vertically provided with pole 165, cutter platform 163 is detachably arranged on pole 165, is fixed with cutting knife saw 164 on cutter platform 163; Forming machine 3 magnadure Guan Jingfei out cuts dolly 16 and carries out scale cutting, vehicle frame 162 and magnadure pipe synchronizing moving, adopt cutting knife saw 164 to cut magnadure pipe, the magnadure pipe section after cutting is smooth, smooth, without carrying out following process again.
By reference to the accompanying drawings embodiment of the present utility model is explained in detail above; but the utility model is not limited to above-described embodiment; in the ken possessing those of ordinary skill in the art; can also under the prerequisite that does not depart from the utility model aim, make obtaining various variations, also should be considered as protection domain of the present utility model.
Claims (6)
1. a magnadure spiral welded pipe is produced unit, comprise: propons (1), back axle (2) and forming machine (3), it is characterized in that: one end of described propons (1) is hinged on the bottom of forming machine (3), one end of back axle (2) is fixed on the bottom of forming machine (3), the end of described propons (1) is coaxially arranged with successively the uncoiler (4) for shoveling out aluminium volume to the direction of forming machine, be used for the gripping leveling machine (5) that aluminium strip is tender flat and the cutting butt welding machine (6) being connected for aluminium strip butt welding and the delivery machine (7) as unit power source, described back axle (2) upper by forming machine to being disposed with outer welder (8) in the direction of end and for supporting multiple support rollers (9) of welded tube, the aluminium strip welding through cutting butt welding machine (6) is at process edge milling machines (10), after laminator (11), enter delivery machine (7), delivery machine (7) drives aluminium strip to enter in forming machine (3) and be pressed into tubulose through prebending machine (12),
Described edge milling machines (10) comprises base (101), sliding seat (102), drive motors (103), facing cutter (104), upper and lower press roll component (105) and intermediate supports carrying roller (106), intermediate supports carrying roller (106) is installed on described base (101), the both sides of intermediate supports carrying roller (106) are all slidably fitted with sliding seat (102), the upper inversion of each sliding seat (102) is provided with drive motors (103), described drive motors (103) is connected with facing cutter (104) by decelerator, press roll component up and down (105) for compressing aluminium strip is also installed on described sliding seat (102),
Described laminator (11) comprises bracing frame (111), connecting rod (112), clip (113) and film roller frame (114), support frame as described above (111) is fixed on propons (1), it is upper that connecting rod (112) is horizontally fixed on bracing frame (111), and film roller frame (114) is fixed on connecting rod (112) by clip;
Described prebending machine (12) comprises support (121), resting guide (122), crossbeam (123) and movable guide plate (124), crossbeam (123) is installed on described support (121), multiple resting guides (122) are parallel to be fixed on crossbeam (123), on the length direction of each resting guide (122), all splicing has a movable guide plate (124), each movable guide plate (124) to be installed on crossbeam (123);
Described resting guide (123) and movable guide plate (124) form by upper guide plate roller (125) and bottom guide roller (126), and described upper guide plate roller (125) and bottom guide roller (126) are by two clamping plate (127) and be arranged on roller (128) formation between two clamping plate (127).
2. a kind of magnadure spiral welded pipe according to claim 1 is produced unit, it is characterized in that: described forming machine (3), uncoiler (4), pinch on the roller that tender flat machine (5) contacts with aluminium strip with delivery machine (7) and be all coated with crome metal.
3. a kind of magnadure spiral welded pipe according to claim 1 and 2 is produced unit, it is characterized in that: the both sides of described edge milling machines (10) are provided with limit edger roll (13).
4. a kind of magnadure spiral welded pipe according to claim 3 is produced unit, it is characterized in that: between described edge milling machines (10) and laminator (11), be provided with plate face clearing apparatus (14).
5. a kind of magnadure spiral welded pipe according to claim 1 is produced unit, it is characterized in that: between described gripping leveling machine (5) and cutting butt welding machine (6), cut between butt welding machine (6) and edge milling machines (10) between (3) and laminator (11) and delivery machine (7) and be provided with aligning vertical roll (15).
6. a kind of magnadure spiral welded pipe according to claim 1 is produced unit, it is characterized in that: on described back axle (2), be provided with and fly to cut dolly (16) for pipe cutting, describedly fly to cut dolly (16) and comprise track (161), vehicle frame (162), cutter platform (163) and cutting knife saw (164), described track (161) is fixedly mounted on back axle (2), vehicle frame (162) is slidably mounted on track (161), on described vehicle frame (162), be vertically provided with pole (165), cutter platform (163) is detachably arranged on pole (165), on cutter platform (163), be fixed with cutting knife saw (164).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320867098.1U CN203726082U (en) | 2013-12-26 | 2013-12-26 | Magnesium aluminium alloy helical welded tube production unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320867098.1U CN203726082U (en) | 2013-12-26 | 2013-12-26 | Magnesium aluminium alloy helical welded tube production unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203726082U true CN203726082U (en) | 2014-07-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320867098.1U Withdrawn - After Issue CN203726082U (en) | 2013-12-26 | 2013-12-26 | Magnesium aluminium alloy helical welded tube production unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203726082U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722347A (en) * | 2013-12-26 | 2014-04-16 | 太原华欣诚机电设备有限公司 | Magnesium aluminum alloy spiral welded pipe production unit |
| CN110064937A (en) * | 2019-04-19 | 2019-07-30 | 杨元恒 | A kind of solid two-wire metal welded pipe units |
| CN113211093A (en) * | 2021-03-29 | 2021-08-06 | 河北沧海核装备科技股份有限公司 | Milling saw drawing method for longitudinal submerged arc welded pipe forming |
| CN114472582A (en) * | 2022-04-02 | 2022-05-13 | 新乡市美斯威精密机器有限公司 | Forming die for refrigeration compressor body |
-
2013
- 2013-12-26 CN CN201320867098.1U patent/CN203726082U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722347A (en) * | 2013-12-26 | 2014-04-16 | 太原华欣诚机电设备有限公司 | Magnesium aluminum alloy spiral welded pipe production unit |
| CN103722347B (en) * | 2013-12-26 | 2016-08-17 | 太原华欣诚机电设备有限公司 | Magnesium aluminum alloy spiral welded pipe production unit |
| CN110064937A (en) * | 2019-04-19 | 2019-07-30 | 杨元恒 | A kind of solid two-wire metal welded pipe units |
| CN110064937B (en) * | 2019-04-19 | 2021-03-02 | 杨元恒 | Three-dimensional double-line metal welded pipe unit |
| CN113211093A (en) * | 2021-03-29 | 2021-08-06 | 河北沧海核装备科技股份有限公司 | Milling saw drawing method for longitudinal submerged arc welded pipe forming |
| CN114472582A (en) * | 2022-04-02 | 2022-05-13 | 新乡市美斯威精密机器有限公司 | Forming die for refrigeration compressor body |
| CN114472582B (en) * | 2022-04-02 | 2022-06-21 | 新乡市美斯威精密机器有限公司 | Forming die for refrigeration compressor body |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140723 Effective date of abandoning: 20160817 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |