CN204321498U - Reel welder - Google Patents

Reel welder Download PDF

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Publication number
CN204321498U
CN204321498U CN201420809604.6U CN201420809604U CN204321498U CN 204321498 U CN204321498 U CN 204321498U CN 201420809604 U CN201420809604 U CN 201420809604U CN 204321498 U CN204321498 U CN 204321498U
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reel
base
welding
gear
connecting plate
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Expired - Lifetime
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CN201420809604.6U
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Chinese (zh)
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董士虎
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Fujian Ding Xin Device Fabrication Co Ltd
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Fujian Ding Xin Device Fabrication Co Ltd
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Abstract

本实用新型涉及一种卷筒焊接装置,包括卷筒旋转装置及设置在其旁侧用以安装焊接机的固定安装机架,所述卷筒旋转装置包括主动件和与之相配合的从动件,所述主动件和从动件共同支撑卷筒并带动卷筒旋转,本实用新型具有以下有益效果:结构简单,设置有卷筒旋转装置,无需搭建焊接台即可对卷筒进行焊接加工,连接板与滚轮架相铰接可适配不同尺寸的卷筒,设置有固定安装机架,对卷筒进行焊接加工时无需人工焊接,设置有升降装置及驱动装置,能实现焊机上下左右移动调节。

The utility model relates to a reel welding device, which comprises a reel rotating device and a fixed mounting frame arranged on its side for installing a welding machine. The reel rotating device includes a driving part and a driven part matched with it. The active part and the driven part jointly support the reel and drive the reel to rotate. The utility model has the following beneficial effects: the structure is simple, the reel rotation device is provided, and the reel can be welded without building a welding table. , the connecting plate and the roller frame are hinged to adapt to reels of different sizes. There is a fixed installation frame, which does not require manual welding when welding the reel. It is equipped with a lifting device and a driving device, which can realize the welding machine to move up and down, left and right adjust.

Description

卷筒焊接装置Reel welding device

技术领域 technical field

本实用新型涉及一种卷筒焊接装置。 The utility model relates to a drum welding device.

背景技术 Background technique

在对卷筒进行焊接加工时往往靠工人在搭设的焊接台上手动进行焊接,这样针对不同型号的卷筒需要搭建不同的焊接台与之相配合,不仅浪费了大量人力物力,而焊接效率低下,工人劳动强度高。 When the reel is welded, workers often manually weld it on the welding table set up. In this way, different welding stations need to be built to match different types of reels, which not only wastes a lot of manpower and material resources, but also has low welding efficiency. , The labor intensity of workers is high.

实用新型内容 Utility model content

本实用新型的目的是针对以上不足之处,提供了一种卷筒焊接装置。 The purpose of this utility model is to provide a reel welding device for the above deficiencies.

本实用新型解决技术问题所采用的方案是,一种卷筒焊接装置,包括卷筒旋转装置及设置在其旁侧用以安装焊接机的固定安装机架,所述卷筒旋转装置包括主动件和与之相配合的从动件,所述主动件和从动件共同支撑卷筒并带动卷筒旋转,所述主动件包括第一基座,所述第一基座上对称设置有连接板,所述连接板上铰接有滚轮架,所述滚轮架上对称设置有两个可相对滚轮架转动的滚轮,所述第一基座旁侧设置有电机,电机的输出轴与换向器相连接,所述换向器的输出轴与减速器相连接,所述滚轮靠近减速器的那一侧设置有传动齿轮,减速器的输出轴末端设置有齿轮,所述齿轮与传动齿轮链传动。 The solution adopted by the utility model to solve the technical problem is that a reel welding device includes a reel rotating device and a fixed installation frame arranged on its side for installing the welding machine, and the reel rotating device includes an active part and the driven part matched with it, the active part and the driven part jointly support the reel and drive the reel to rotate, the active part includes a first base, and the connecting plate is symmetrically arranged on the first base , the connecting plate is hinged with a roller frame, and two rollers that can rotate relative to the roller frame are symmetrically arranged on the roller frame, and a motor is arranged on the side of the first base, and the output shaft of the motor is in phase with the commutator. The output shaft of the commutator is connected with the reducer, the side of the roller close to the reducer is provided with a transmission gear, the end of the output shaft of the reducer is provided with a gear, and the gear is chain-driven with the transmission gear.

进一步的,所述从动件包括碟第二基座,所述第二基座上对称设置有连接板,所述连接板上铰接有滚轮架,所述滚轮架上对称设置有两个可相对滚轮架转动的滚轮。 Further, the follower includes a second disc base, on which a connecting plate is symmetrically arranged, on which a roller frame is hinged, and on the roller frame there are symmetrically arranged two opposing A roller that turns on a roller stand.

进一步的,所述固定安装机架包括底座,所述底座上对称设置有两个竖直导轨,两个导轨之间设置有可相对导轨上下移动的滑块,滑块左右两侧设置有嵌入导轨导槽内的滚轮,滑块下侧连接有驱动滑块在导轨上移动的升降装置,滑块前侧连接有安装板,所述安装板上设置有滑槽,滑槽内设置有用于安装焊机的条形板,条形板后侧设置有齿条,所述安装板一侧设置有驱动条形板相对滑槽移动的驱动装置。 Further, the fixed installation frame includes a base, and two vertical guide rails are arranged symmetrically on the base, a slider that can move up and down relative to the guide rail is arranged between the two guide rails, and embedded guide rails are arranged on the left and right sides of the slider The rollers in the guide groove, the lower side of the slider is connected with a lifting device that drives the slider to move on the guide rail, the front side of the slider is connected with a mounting plate, the mounting plate is provided with a chute, and the chute is provided with a The strip plate of the machine, the rear side of the strip plate is provided with a rack, and one side of the installation plate is provided with a driving device for driving the strip plate to move relative to the chute.

进一步的,所述升降装置为液压升降杆。 Further, the lifting device is a hydraulic lifting rod.

进一步的,所述驱动装置包括设置在安装板上的步进电机,所述步进电机的输出轴上设置有齿轮,所述齿轮与条形板后侧的齿条相配合。 Further, the drive device includes a stepper motor arranged on the mounting plate, a gear is arranged on the output shaft of the stepper motor, and the gear is matched with the rack on the rear side of the bar plate.

与现有技术相比,本实用新型具有以下有益效果:结构简单,设置有卷筒旋转装置,无需搭建焊接台即可对卷筒进行焊接加工,连接板与滚轮架相铰接可适配不同尺寸的卷筒,设置有固定安装机架,对卷筒进行焊接加工时无需人工焊接,设置有升降装置及驱动装置,能实现焊机上下左右移动调节。 Compared with the prior art, the utility model has the following beneficial effects: the structure is simple, the reel rotating device is provided, the reel can be welded without building a welding table, the connecting plate and the roller frame are hinged and can be adapted to different sizes The reel is equipped with a fixed installation frame, no manual welding is required when welding the reel, and it is equipped with a lifting device and a driving device, which can realize the adjustment of the welding machine to move up, down, left, and right.

附图说明 Description of drawings

下面结合附图对本实用新型专利进一步说明。 Below in conjunction with accompanying drawing, the utility model patent is further described.

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是卷筒旋转装置的结构示意图; Fig. 2 is a structural schematic diagram of a reel rotating device;

图3是固定安装机架的结构示意图; Fig. 3 is a structural schematic diagram of a fixed installation rack;

图4是固定安装机架的后视图; Fig. 4 is the rear view of fixed installation rack;

图中: In the picture:

1-卷筒旋转装置;101-主动件;102-从动件;103-连接板;104-滚轮架;105-滚轮;106-电机;107-换向器;108-减速器;109-第二基座;110-第一基座;2-固定安装机架;201-底座;202-导轨;203-滑块;204-滚轮;205-安装板;206-条形板;207-齿条;208-步进电机;209-齿轮;210-液压升降杆。 1-drum rotating device; 101-driving part; 102-follower; 103-connecting plate; 104-roller frame; 105-roller; 106-motor; 107-commutator; Two bases; 110-first base; 2-fixed installation rack; 201-base; 202-guide rail; 203-slider; 204-roller; ; 208-stepping motor; 209-gear; 210-hydraulic lifting rod.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型进一步说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.

如图1~4所示,一种卷筒焊接装置,包括卷筒旋转装置及设置在其旁侧用以安装焊接机的固定安装机架,所述卷筒旋转装置包括主动件101和与之相配合的从动件102,所述主动件101和从动件102共同支撑卷筒并带动卷筒旋转,所述主动件101包括第一基座110,所述第一基座110上对称设置有连接板103,所述连接板103上铰接有滚轮架104,所述滚轮架104上对称设置有两个可相对滚轮架104转动的滚轮105,所述第一基座110旁侧设置有电机106,电机106的输出轴与换向器107相连接,所述换向器107的输出轴与减速器108相连接,所述滚轮105靠近减速器108的那一侧设置有传动齿轮,减速器108的输出轴末端设置有齿轮,所述齿轮与传动齿轮链传动。 As shown in Figures 1 to 4, a reel welding device includes a reel rotating device and a fixed installation frame arranged on its side for installing the welding machine. The reel rotating device includes a driving part 101 and a Cooperating with the follower 102, the active member 101 and the driven member 102 jointly support the reel and drive the reel to rotate. The active member 101 includes a first base 110, which is symmetrically arranged on the first base 110 There is a connecting plate 103, and a roller frame 104 is hinged on the connecting plate 103, and two rollers 105 that can rotate relative to the roller frame 104 are arranged symmetrically on the roller frame 104, and a motor is arranged on the side of the first base 110 106, the output shaft of the motor 106 is connected to the commutator 107, the output shaft of the commutator 107 is connected to the reducer 108, the side of the roller 105 close to the reducer 108 is provided with a transmission gear, the reducer The output shaft end of 108 is provided with gear, and described gear and transmission gear chain drive.

在本实施例中,所述从动件102包括第二基座109,所述第二基座109上对称设置有连接板103,所述连接板103上铰接有滚轮架104,所述滚轮架104上对称设置有两个可相对滚轮架104转动的滚轮105。 In this embodiment, the follower 102 includes a second base 109, and a connecting plate 103 is symmetrically arranged on the second base 109, and a roller frame 104 is hinged on the connecting plate 103, and the roller frame 104 is symmetrically provided with two rollers 105 that can rotate relative to the roller frame 104 .

进一步的,所述固定安装机架包括底座201,所述底座201上对称设置有两个竖直导轨202,两个导轨202之间设置有可相对导轨202上下移动的滑块203,滑块203左右两侧设置有嵌入导轨202导槽内的滚轮204,滑块203下侧连接有驱动滑块203在导轨202上移动的升降装置,滑块203前侧连接有安装板205,所述安装板205上设置有滑槽,滑槽内设置有用于安装焊机的条形板206,条形板206后侧设置有齿条207,所述安装板205一侧设置有驱动条形板206相对滑槽移动的驱动装置。 Further, the fixed installation frame includes a base 201, two vertical guide rails 202 are symmetrically arranged on the base 201, and a slider 203 that can move up and down relative to the guide rails 202 is arranged between the two guide rails 202, and the slider 203 The left and right sides are provided with rollers 204 embedded in the guide grooves of the guide rail 202. The lower side of the slide block 203 is connected with a lifting device that drives the slide block 203 to move on the guide rail 202. The front side of the slide block 203 is connected with a mounting plate 205. The mounting plate 205 is provided with a chute, the chute is provided with a bar plate 206 for installing the welding machine, the rear side of the bar plate 206 is provided with a rack 207, and one side of the mounting plate 205 is provided with a drive bar plate 206 to slide relatively. Drive unit for slot movement.

在本实施例中,所述升降装置为液压升降杆210。 In this embodiment, the lifting device is a hydraulic lifting rod 210 .

在本实施例中,所述驱动装置包括设置在安装板205上的步进电机208,所述步进电机208的输出轴上设置有齿轮209,所述齿轮209与条形板206后侧的齿条207相配合。 In this embodiment, the driving device includes a stepper motor 208 arranged on the mounting plate 205, a gear 209 is arranged on the output shaft of the stepper motor 208, and the gear 209 is connected to the rear side of the strip plate 206. The toothed rack 207 cooperates.

上列较佳实施例,对本实用新型的目的、技术方案和优点进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above preferred embodiments have further described the purpose, technical solutions and advantages of the utility model in detail. It should be understood that the above descriptions are only preferred embodiments of the utility model and are not intended to limit the utility model. For new models, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims (5)

1.一种卷筒焊接装置,其特征在于:包括卷筒旋转装置及设置在其旁侧用以安装焊接机的固定安装机架,所述卷筒旋转装置包括主动件和与之相配合的从动件,所述主动件和从动件共同支撑卷筒并带动卷筒旋转,所述主动件包括第一基座,所述第一基座上对称设置有连接板,所述连接板上铰接有滚轮架,所述滚轮架上对称设置有两个可相对滚轮架转动的滚轮,所述第一基座旁侧设置有电机,电机的输出轴与换向器相连接,所述换向器的输出轴与减速器相连接,所述滚轮靠近减速器的那一侧设置有传动齿轮,减速器的输出轴末端设置有齿轮,所述齿轮与传动齿轮链传动。 1. A reel welding device, characterized in that: it includes a reel rotating device and a fixed installation frame arranged on its side for installing the welding machine, and the reel rotating device includes a driving part and a matching The driven part, the active part and the driven part support the reel together and drive the reel to rotate. The active part includes a first base, and a connecting plate is symmetrically arranged on the first base, and the connecting plate A roller frame is hinged, and two rollers that can rotate relative to the roller frame are symmetrically arranged on the roller frame, and a motor is arranged on the side of the first base, and the output shaft of the motor is connected with the commutator, and the commutator The output shaft of the reducer is connected with the reducer, the side of the roller close to the reducer is provided with a transmission gear, the end of the output shaft of the reducer is provided with a gear, and the gear is chain-driven with the transmission gear. 2.根据权利要求1所述的卷筒焊接装置,其特征在于:所述从动件包括碟第二基座,所述第二基座上对称设置有连接板,所述连接板上铰接有滚轮架,所述滚轮架上对称设置有两个可相对滚轮架转动的滚轮。 2. The reel welding device according to claim 1, characterized in that: the follower comprises a second disc base, and a connecting plate is symmetrically arranged on the second base, and a connecting plate is hinged on the connecting plate. The roller frame is symmetrically provided with two rollers that can rotate relative to the roller frame. 3.根据权利要求1所述的卷筒焊接装置,其特征在于:所述固定安装机架包括底座,所述底座上对称设置有两个竖直导轨,两个导轨之间设置有可相对导轨上下移动的滑块,滑块左右两侧设置有嵌入导轨导槽内的滚轮,滑块下侧连接有驱动滑块在导轨上移动的升降装置,滑块前侧连接有安装板,所述安装板上设置有滑槽,滑槽内设置有用于安装焊机的条形板,条形板后侧设置有齿条,所述安装板一侧设置有驱动条形板相对滑槽移动的驱动装置。 3. The reel welding device according to claim 1, characterized in that: the fixed installation frame includes a base, and two vertical guide rails are arranged symmetrically on the base, and opposite guide rails are arranged between the two guide rails. The slider moves up and down. The left and right sides of the slider are provided with rollers embedded in the guide groove of the guide rail. The lower side of the slider is connected with a lifting device that drives the slider to move on the guide rail. The front side of the slider is connected with a mounting plate. There is a chute on the board, and a strip plate for installing the welding machine is arranged in the chute, a rack is provided on the rear side of the strip plate, and a driving device for driving the strip plate to move relative to the chute is provided on one side of the installation plate . 4.根据权利要求3所述的卷筒焊接装置,其特征在于:所述升降装置为液压升降杆。 4. The reel welding device according to claim 3, characterized in that: the lifting device is a hydraulic lifting rod. 5.根据权利要求3所述的卷筒焊接装置,其特征在于:所述驱动装置包括设置在安装板上的步进电机,所述步进电机的输出轴上设置有齿轮,所述齿轮与条形板后侧的齿条相配合。 5. The reel welding device according to claim 3, characterized in that: the driving device comprises a stepping motor arranged on the mounting plate, the output shaft of the stepping motor is provided with a gear, and the gear and The toothed rack on the rear side of the strip plate cooperates.
CN201420809604.6U 2014-12-20 2014-12-20 Reel welder Expired - Lifetime CN204321498U (en)

Priority Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112222662A (en) * 2020-10-22 2021-01-15 沈昊澎 Automatic welding device for large boiler pipeline
CN112388231A (en) * 2020-11-02 2021-02-23 哈工大泰州创新科技研究院有限公司 Welding equipment for producing and processing new materials

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112222662A (en) * 2020-10-22 2021-01-15 沈昊澎 Automatic welding device for large boiler pipeline
CN112222662B (en) * 2020-10-22 2022-01-07 苏州海陆重工股份有限公司 Automatic welding device for large boiler pipeline
CN112388231A (en) * 2020-11-02 2021-02-23 哈工大泰州创新科技研究院有限公司 Welding equipment for producing and processing new materials

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Granted publication date: 20150513

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