CN104191787A - Filmed plate production line - Google Patents
Filmed plate production line Download PDFInfo
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- CN104191787A CN104191787A CN201410464190.2A CN201410464190A CN104191787A CN 104191787 A CN104191787 A CN 104191787A CN 201410464190 A CN201410464190 A CN 201410464190A CN 104191787 A CN104191787 A CN 104191787A
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Abstract
The invention relates to a filmed plate production line which comprises an uncoiling machine, a sewing machine, a flattening machine, a tightening machine I, a front storage rack, a tightening machine II, a front processor, a thermal flashing machine, a coating machine, a moisture drying machine, a cold flashing machine, a tightening machine III, a centering machine, a primary coating machine, a primary coating curing furnace, a PVC (Polyvinyl Chloride) filming guide machine, a PVC filming machine, a fine coating compulsive cooling machine, a wiping centering machine, a tightening machine IV, a protecting film coating machine, a rear storage rack, a tightening machine V and a coiling machine which are densely arranged in sequence. The filmed plate production line is characterized by further comprising a film trimming machine, wherein the film trimming machine is arranged between the protecting film coating machine and the rear storage rack. The filmed plate production line has the advantages that redundant films on two sides of a filmed metal plate in the production line can be cut off, the time and the labor are saved, and the use reliability is high.
Description
Technical field
The present invention relates to a kind of sheet metal production line, relate in particular to a kind of film coated plate production line.
Background technology
The firm plate of stamp overlay film is a kind of widely used sheet metal, is mainly used in furniture appliance industry, building industry, transport service etc.At present comprise uncoiler, cutter, sewing machine, press, tensioning device I, front storage rack, tensioning device II, pretreating machine, thermal purging machine at the overlay film machining production line of sheet metal surface, change painting machine, steam dryer, cold purging machine, tensioning device III, transducer, rendering machine, prime oven, PVC laminating machine, essence are coated with Air-conditioner with deep cooling function, extract transducer, tensioning device IV, diaphragm laminating machine, rear storage rack, tensioning device V and winder is forward and backward closely arranges successively; Wherein successively passing through after PVC laminating machine and diaphragm laminating machine at sheet metal; cover one deck printed film and diaphragm at metal sheet surface; because printed film and diaphragm width are greater than the width of metallic plate; so the printed film that metallic plate both sides have more and diaphragm need to be removed by manual mode with cutter by two operating personnel; it just brings certain danger to operating personnel, and manually-operated uniformity is also poor simultaneously.
Summary of the invention
For above-mentioned shortcoming, the object of the present invention is to provide a kind of film coated plate production line that can conveniently directly remove the unnecessary film in metal film coated firm plate both sides.
Technology contents of the present invention is: film coated plate machining production line, comprises uncoiler, cutter, sewing machine, press, tensioning device I, front storage rack, tensioning device II, pretreating machine, thermal purging machine, changes painting machine, steam dryer, cold purging machine, tensioning device III, transducer, rendering machine, prime oven, PVC overlay film are led start, PVC laminating machine, essence painting Air-conditioner with deep cooling function, extract transducer, tensioning device IV, diaphragm laminating machine, rear storage rack, tensioning device V and winder is forward and backward closely arranges successively;
It is characterized in that it also comprises a film trimming machine, film trimming machine is arranged between diaphragm laminating machine and rear storage rack, and it comprises film coated plate film trimming machine support, steel wire, fixation with steel wire part, slide rail I, slide rail II, slide block I, slide block II, knife rest, removes hymenotome, guide wheel, pulley I, pulley II, position-limited wheel, deflector roll, cylinder and weight; Slide rail I and slide rail II are horizontally set on support, slide block I is arranged in slide rail I, slide block II is arranged in slide rail II, a knife rest is installed respectively in upper end in slide block I and slide block II, on knife rest, be provided with one except hymenotome, one pulley I is installed in the anterior end surface of slide block I, corresponding with the pulley I pulley II that is provided with in the anterior end surface of slide block II; On the rear side end face of slide block I and slide block II, be separately installed with corresponding position-limited wheel; Before and after slide rail I, on the support of side, be separately installed with a deflector roll; Fixation with steel wire part is arranged on the support between slide rail I and slide rail II; Near some guide wheels being installed on the support outboard end of pulley I, steel wire one end is connected with weight vertically downward, and the steel wire other end is taken up in order of priority horizontal winding to cross pulley II by some guide wheels to be connected with fixation with steel wire part with pulley I; Lower end in slide block I and slide block II is connected and installed with respectively a cylinder.
In above-mentioned film coated plate machining production line, existing PVC overlay film is led to start shooting and is comprised uncoiling frame and material storage frame, and its floor space is large, thereby makes precoated metal board assembly line floor space large, and production cost is high; In above-mentioned overlay film machining production line, also comprise that a volume and the little PVC overlay film of floor space lead start, it comprises upper bracket, lower carriage, blowing rod, binder deflector roll, binder deflector roll seat, binder deflector roll slide rail, binder deflector roll cylinder, saw blade, saw blade cylinder, slip deflector roll, slip deflector roll slide rail, slip deflector roll seat, slip deflector roll cylinder, guide roller, slewing rollers, outlet roller I, outlet roller II, magnetic powder brake and derivation pressure roller for this reason; Upper bracket is arranged on lower carriage top, and two blowing rods are separately positioned on two ends, upper bracket top, are provided with binder deflector roll slide rail on the upper bracket between two blowing rods, and two binder deflector rolls are slidably mounted on binder deflector roll slide rail by binder deflector roll seat; Be connected and installed with a binder deflector roll cylinder at binder deflector roll seat rear side; Below binder deflector roll rear side, be provided with a saw blade, saw blade two ends are fixed on upper bracket by saw blade cylinder; Slip deflector roll slide rail is arranged on lower carriage one side, and slip deflector roll is arranged on slip deflector roll slide rail by slip deflector roll seat, is connected and installed with a slip deflector roll cylinder at slip deflector roll rear; Outlet roller I and outlet roller II are mounted on the lower bearing bracket in slip deflector roll front successively, and magnetic powder brake is arranged on lower bearing bracket and with outlet roller I and is connected, and derive pressure roller and are arranged on outlet roller I below; Upper bracket between binder deflector roll and slip deflector roll is provided with some guide rollers; Between slip deflector roll and outlet roller I, be provided with slewing rollers.
The advantage that the present invention compared with prior art had is: by film trimming function, easily by overlay film excision unnecessary the film-covered metal plate both sides in production line, time saving and energy saving, the reliability of use is high; Volume and floor space that PVC overlay film is led start are little, reduce thus the floor space of production line.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the top view of film trimming machine in the present invention.
Fig. 3 be in Fig. 2 A-A to schematic diagram.
Fig. 4 be in Fig. 2 B-B to schematic diagram.
Fig. 5 is the structural representation that in the present invention, PVC overlay film is led start.
Fig. 6 is the top view of Fig. 5.
Detailed description of the invention
As Fig. 1, Fig. 2, shown in Fig. 3 and Fig. 4, film coated plate machining production line, comprise uncoiler 1, cutter 2, sewing machine 3, press 4, tensioning device I 5, front storage rack 6, tensioning device II 7, pretreating machine 8, thermal purging machine 9, change painting machine 10, steam dryer 11, cold purging machine 12, tensioning device III 13, transducer 14, rendering machine 15, prime oven 16, PVC overlay film is led start 17, PVC laminating machine 18, essence is coated with Air-conditioner with deep cooling function 19, extract transducer 20, tensioning device IV 21, diaphragm laminating machine 22, rear storage rack 23, before tensioning device V 24 and winder 25, after closely arrange successively,
It is characterized in that it also comprises a film trimming machine 26, film trimming machine 26 is arranged between diaphragm laminating machine 22 and rear storage rack 23, film coated plate film trimming machine 26 it comprise support 26.1, steel wire 26.2, fixation with steel wire part 26.3, slide rail I 26.4, slide rail II 26.5, slide block I 26.6, slide block II 26.7, knife rest 26.8, except hymenotome 26.9, guide wheel 26.10, pulley I 26.11, pulley II 26.12, position-limited wheel 26.13, deflector roll 26.14, cylinder 26.15 and weight 26.16; Slide rail I 26.4 and slide rail II 26.5 are horizontally set on support 26.1, slide block I 26.6 is arranged in slide rail I 26.4, slide block II 26.7 is arranged in slide rail II 26.5, in slide block I 26.6 and the upper end of slide block II 26.7, a knife rest 26.8 is installed respectively, on knife rest 26.8, be provided with one except hymenotome 26.9, one pulley I 26.11 is installed in the anterior end surface of slide block I 26.6, corresponding with the pulley I 26.11 pulley II 26.12 that is provided with in the anterior end surface of slide block II 26.7; On the rear side end face of slide block I 26.6 and slide block II 26.7, be separately installed with corresponding position-limited wheel 26.13; On the support 26.1 of slide rail I 26.4 front and back sides, be separately installed with a deflector roll 26.14; Fixation with steel wire part 26.3 is arranged on the support 26.1 between slide rail I 26.4 and slide rail II 26.5; Near on support 26.1 outboard ends of pulley I 26.11, some guide wheels 26.10 are being installed, steel wire 26.2 one end are connected with weight 26.16 vertically downward, and steel wire 26.2 other ends are taken up in order of priority horizontal winding to cross pulley II 26.12 by some guide wheels 26.10 to be connected with fixation with steel wire part 26.3 with pulley I 26.11; Be connected and installed with respectively a cylinder in slide block I 26.6 and the lower end of slide block II 26.7.
As shown in Figure 5 and Figure 6, PVC overlay film is led start 17, comprises upper bracket 17.1, lower carriage 17.2, blowing rod 17.3, binder deflector roll 17.4, binder deflector roll seat 17.5, binder deflector roll slide rail 17.6, binder deflector roll cylinder 17.7, saw blade 17.8, saw blade cylinder 17.9, slip deflector roll 17.10, slip deflector roll slide rail 17.11, slip deflector roll seat 17.12, slip deflector roll cylinder 17.13, guide roller 17.14, slewing rollers 17.15, outlet roller I 17.16, outlet roller II 17.17, magnetic powder brake 17.18 and derives pressure roller 17.19;
Upper bracket 17.1 is arranged on lower carriage 17.2 tops, and two blowing rods 17.3 are separately positioned on upper bracket 17.1 two ends, top,
On the upper bracket 17.1 between two blowing rods 17.3, being provided with binder deflector roll slide rail 17.6, two binder deflector rolls 17.4 is slidably mounted on binder deflector roll slide rail 17.6 by binder deflector roll seat 17.5;
Be connected and installed with a binder deflector roll cylinder 17.7 at binder deflector roll seat 17.5 rear sides; Below binder deflector roll 17.5 rear sides, be provided with a saw blade 17.8, saw blade 17.8 two ends are fixed on upper bracket 17.1 by saw blade cylinder 17.9; Slip deflector roll slide rail 17.11 is arranged on lower carriage 17.2 one sides, and slip deflector roll 17.10 is slidably mounted on slip deflector roll slide rail 17.11 by slip deflector roll seat 17.12, is connected and installed with a slip deflector roll cylinder 17.13 at slip deflector roll 17.10 rears; Outlet roller I 17.16 is mounted on the lower bearing bracket 17.2 in slip deflector roll 17.10 fronts successively with outlet roller II 17.17, magnetic powder brake 17.18 is arranged on lower bearing bracket 17.2 and with outlet roller I 17.16 and is connected, and derives pressure roller 17.19 and is arranged on outlet roller I 17.16 belows; Upper bracket 17.1 between binder deflector roll 17.4 and slip deflector roll 17.10 is provided with some guide rollers 17.14; Between slip deflector roll 17.10 and outlet roller I 17.16, be provided with slewing rollers 17.15.
The operation principle of middle film trimming machine 26 of the present invention is that the metallic plate 27 after overlay film imports frame by the deflector roll 26.14 of support 26.1 front ends, be with respectively movable slider I 26.6 and slide block II 26.7 to move in the opposite direction by two cylinders 26.15, metallic plate 26.17 is between two knife rests 26.8, then cylinder 26.15 quits work, under the effect of weight 26.16, pulley I 26.11 and pulley II 26.12 are strained by guide wheel 26.10 by steel wire 26.2, slide block I 26.6 and slide block II 26.7 are moved in opposite directions, metallic plate 27 is clamped between two position-limited wheels 26.13, simultaneously on two knife rests 26.8, be in respectively the avris of metallic plate 27 except hymenotome 26.9, along with metallic plate 27 moves forward, two remove hymenotome 26.9 removes the unnecessary film cutting of the avris of metallic plate 27, in the time that the metallic plate 27 after overlay film produces movement left, band movable slider I 26.6 produces mobile left, by steel wire 26.2, slide block II 26.7 is also moved towards left generation simultaneously, produces to the right when mobile with the metallic plate 27 after should overlay film, band movable slider II 26.7 produces and moves to the right, by steel wire 26.2, slide block I 26.6 is also moved towards right generation simultaneously, make thus two to be adjacent to respectively the outside at metallic plate 27 except hymenotome 26.9 always.
In the present invention, PVC overlay film is led start 17 operation principle and is, in the time that the film on a blowing rod 17.3 discharges soon, drive slip deflector roll seat 17.12 to slide on slip deflector roll slide rail 17.11 by slip deflector roll cylinder 17.13, the deflector roll 17.10 that makes to slide moves towards the opposite direction of outlet roller I 17.16, thereby arrives the object of memory films material; In the time that the film on this blowing rod 17.3 discharges, two binder deflector rolls 17.4 compress under binder deflector roll cylinder 17.7 promotes, then the thin-film heads on this blowing rod 17.3 is connected with another blowing rod 17.3 upper films, drive slip deflector roll seat 17.12 to slide on slip deflector roll slide rail 17.11 by slip deflector roll cylinder 17.13 with this simultaneously, the deflector roll 17.10 that makes to slide moves towards the direction of outlet roller I 17.16, deposits material object thereby arrive; After the joint of two film rolls connects, two binder deflector rolls 17.4 unclamp under binder deflector roll cylinder 17.7 promotes, and proceed thus film blowing; Magnetic powder brake 17.18 is for the braking to outlet roller I 17.16, prevents that outlet roller I 17.16 from rotating too fast and causing the blowing tension force of film to decline in the time carrying out storing and blowing at slip deflector roll 17.10; When the film roll on a blowing rod 17.3 has used will change the film material of another kind of specification on another blowing rod 17.3 after a part time, drive slip deflector roll seat 17.12 to slide on slip deflector roll slide rail 17.11 by slip deflector roll cylinder 17.13, the deflector roll 17.10 that makes to slide moves towards the opposite direction of outlet roller I 17.16, thereby arrives the object of memory films material; Then two binder deflector rolls 17.4 compress under binder deflector roll cylinder 17.7 promotes, then the joint of the film material of another specification is connected on the film material volume in use, then protrude upward and drive saw blade 17.8 by disconnected the film material cut roll in using by saw blade cylinder 17.9, drive slip deflector roll seat 17.12 to slide on slip deflector roll slide rail 17.11 by slip deflector roll cylinder 17.13 with this simultaneously, the deflector roll 17.10 that makes to slide moves towards the direction of outlet roller I 17.16, deposits material object thereby arrive; Film material cut roll in using is had no progeny, and two binder deflector rolls 17.4 unclamp under binder deflector roll cylinder 17.7 promotes, and hold thus and change film roll blowing.
Claims (2)
1. film coated plate machining production line, comprises uncoiler, cutter, sewing machine, press, tensioning device I, front storage rack, tensioning device II, pretreating machine, thermal purging machine, changes painting machine, steam dryer, cold purging machine, tensioning device III, transducer, rendering machine, prime oven, PVC overlay film are led start, PVC laminating machine, essence painting Air-conditioner with deep cooling function, extract transducer, tensioning device IV, diaphragm laminating machine, rear storage rack, tensioning device V and winder is forward and backward closely arranges successively;
It is characterized in that it also comprises a film trimming machine, film trimming machine is arranged between diaphragm laminating machine and rear storage rack, and it comprises film coated plate film trimming machine support, steel wire, fixation with steel wire part, slide rail I, slide rail II, slide block I, slide block II, knife rest, removes hymenotome, guide wheel, pulley I, pulley II, position-limited wheel, deflector roll, cylinder and weight; Slide rail I and slide rail II are horizontally set on support, slide block I is arranged in slide rail I, slide block II is arranged in slide rail II, a knife rest is installed respectively in upper end in slide block I and slide block II, on knife rest, be provided with one except hymenotome, one pulley I is installed in the anterior end surface of slide block I, corresponding with the pulley I pulley II that is provided with in the anterior end surface of slide block II; On the rear side end face of slide block I and slide block II, be separately installed with corresponding position-limited wheel; Before and after slide rail I, on the support of side, be separately installed with a deflector roll; Fixation with steel wire part is arranged on the support between slide rail I and slide rail II; Near some guide wheels being installed on the support outboard end of pulley I, steel wire one end is connected with weight vertically downward, and the steel wire other end is taken up in order of priority horizontal winding to cross pulley II by some guide wheels to be connected with fixation with steel wire part with pulley I; Lower end in slide block I and slide block II is connected and installed with respectively a cylinder.
2. film coated plate machining production line according to claim 1, is characterized in that PVC overlay film leads start and comprise upper bracket, lower carriage, blowing rod, binder deflector roll, binder deflector roll seat, binder deflector roll slide rail, binder deflector roll cylinder, saw blade, saw blade cylinder, slip deflector roll, slip deflector roll slide rail, slip deflector roll seat, slip deflector roll cylinder, guide roller, slewing rollers, outlet roller I, outlet roller II, magnetic powder brake and derivation pressure roller; Upper bracket is arranged on lower carriage top, and two blowing rods are separately positioned on two ends, upper bracket top, are provided with binder deflector roll slide rail on the upper bracket between two blowing rods, and two binder deflector rolls are slidably mounted on binder deflector roll slide rail by binder deflector roll seat; Be connected and installed with a binder deflector roll cylinder at binder deflector roll seat rear side; Below binder deflector roll rear side, be provided with a saw blade, saw blade two ends are fixed on upper bracket by saw blade cylinder; Slip deflector roll slide rail is arranged on lower carriage one side, and slip deflector roll is arranged on slip deflector roll slide rail by slip deflector roll seat, is connected and installed with a slip deflector roll cylinder at slip deflector roll rear; Outlet roller I and outlet roller II are mounted on the lower bearing bracket in slip deflector roll front successively, and magnetic powder brake is arranged on lower bearing bracket and with outlet roller I and is connected, and derive pressure roller and are arranged on outlet roller I below; Upper bracket between binder deflector roll and slip deflector roll is provided with some guide rollers; Between slip deflector roll and outlet roller I, be provided with slewing rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410464190.2A CN104191787B (en) | 2014-09-14 | 2014-09-14 | Film coated plate production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410464190.2A CN104191787B (en) | 2014-09-14 | 2014-09-14 | Film coated plate production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104191787A true CN104191787A (en) | 2014-12-10 |
| CN104191787B CN104191787B (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410464190.2A Expired - Fee Related CN104191787B (en) | 2014-09-14 | 2014-09-14 | Film coated plate production line |
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| CN (1) | CN104191787B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104878877A (en) * | 2015-04-07 | 2015-09-02 | 苏州金童机械制造股份有限公司 | Colored steel coil feeding device |
| CN104874521A (en) * | 2015-04-07 | 2015-09-02 | 苏州金童机械制造股份有限公司 | Novel glue dripping and homogenizing device for composite colored steel plates |
| CN104960316A (en) * | 2015-04-07 | 2015-10-07 | 苏州金童机械制造股份有限公司 | Novel composite colorful steel plate streamline |
| CN109262740A (en) * | 2018-11-05 | 2019-01-25 | 东莞市迅拓自动化科技有限公司 | Automatic detection metal removal machine |
| CN111559074A (en) * | 2020-06-11 | 2020-08-21 | 台州椒江云瑞机械设备技术开发有限公司 | Metal plate film coating device with adjusting function |
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| US4695006A (en) * | 1985-08-12 | 1987-09-22 | Minnesota Mining And Manufacturing | Paper converting machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104878877A (en) * | 2015-04-07 | 2015-09-02 | 苏州金童机械制造股份有限公司 | Colored steel coil feeding device |
| CN104874521A (en) * | 2015-04-07 | 2015-09-02 | 苏州金童机械制造股份有限公司 | Novel glue dripping and homogenizing device for composite colored steel plates |
| CN104960316A (en) * | 2015-04-07 | 2015-10-07 | 苏州金童机械制造股份有限公司 | Novel composite colorful steel plate streamline |
| CN104960316B (en) * | 2015-04-07 | 2018-03-23 | 苏州金童机械制造股份有限公司 | Composite color steel plate streamline |
| CN109262740A (en) * | 2018-11-05 | 2019-01-25 | 东莞市迅拓自动化科技有限公司 | Automatic detection metal removal machine |
| CN111559074A (en) * | 2020-06-11 | 2020-08-21 | 台州椒江云瑞机械设备技术开发有限公司 | Metal plate film coating device with adjusting function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104191787B (en) | 2016-03-30 |
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