CN209865838U - Agitating unit of ceramic mold preparation - Google Patents
Agitating unit of ceramic mold preparation Download PDFInfo
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- CN209865838U CN209865838U CN201920183418.9U CN201920183418U CN209865838U CN 209865838 U CN209865838 U CN 209865838U CN 201920183418 U CN201920183418 U CN 201920183418U CN 209865838 U CN209865838 U CN 209865838U
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Abstract
The utility model discloses an agitating unit of pottery mould preparation, including stirring the base and locating the stirring grudging post on the stirring base, this stirring base constitutes the stirring frame with the stirring grudging post, is equipped with a stirring elevating system on the stirring grudging post, and this stirring elevating system is connected with a stirring drive mechanism, is equipped with a bucket seal module on this stirring drive mechanism, is fixed with a vacuum portion of inhaling on this stirring base, and this vacuum portion of inhaling is connected with bucket seal module, the utility model discloses simple structure, the cost is low, and easy operation is convenient, and labour saving and time saving has not only improved enterprise production efficiency and product quality, has still promoted the competitiveness of enterprise.
Description
Technical Field
The utility model relates to a technical field of mould processing equipment refers in particular to an agitating unit of ceramic mould preparation.
Background
In the ceramic manufacturing field, the gypsum mold is an indispensable part in ceramic production, the quality of the gypsum mold directly affects the production efficiency and quality of a ceramic blank, currently, the manual operation of gypsum mold production is backward, the production flow of the mold is not standard, in the current operation, as the gypsum slurry is generally stirred by workers according to experience, the gypsum slurry is not uniformly stirred, and because of the characteristics of the gypsum slurry, a lot of bubbles are generated in the gypsum slurry and cannot escape when the gypsum slurry is exposed in air and stirred, when the gypsum slurry is solidified into the gypsum mold, the bubbles can become cavities in the interior and on the surface of the gypsum mold, because of the existence of the cavities, the texture of the finished product mold is loose, so that the manufactured mold has the quality problems of poor strength, poor water absorption and the like, the utilization rate of the gypsum mold is low, the blank production efficiency is low, poor quality of the blank and other defects; in addition, in the pouring operation process, the transportation of gypsum slurry generally relies on the manpower transport, and the gypsum slurry is comparatively heavy in the agitator, and the transport is inconvenient, very consumes physical power, greatly increased cost of labor.
Disclosure of Invention
The utility model aims to overcome the weak point among the prior art and provide an agitating unit of ceramic mold preparation, this production line simple structure, the cost is low, alone can accomplish the operation, easy operation is convenient, the effect of material mixing has been ensured, greatly reduced operator's intensity of labour has overcome the defect of the transportation degree of difficulty that the gypsum thick liquid brought because of the heaviness, labour saving and time saving improves the mould quality greatly, has not only improved enterprise production efficiency and product quality, has still promoted the competitiveness of enterprise.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an agitating unit of ceramic mold preparation, includes stirring base and locates the stirring grudging post on the stirring base, this stirring base and stirring grudging post constitute the stirring frame, be equipped with a stirring elevating system on the stirring grudging post, this stirring elevating system is connected with a stirring drive mechanism, is equipped with a sealed module of bucket on this stirring drive mechanism, is fixed with a vacuum portion on this stirring base, and this vacuum portion is connected with the sealed module of bucket.
The stirring base is further provided with an electric cabinet, the electric cabinet is electrically connected with the stirring lifting mechanism and the stirring transmission mechanism respectively, a stirring barrel is arranged below the barrel sealing module, and a control module, a frequency converter and a time relay are arranged in the electric cabinet and electrically connected with the control module.
The stirring elevating system is by locating the lifting guide of the wherein one side of stirring grudging post of agitator frame, connect the lift mounting panel on lifting guide through at least one elevator slide, locate the lift support frame of the wherein one side of lift mounting panel, install the lift guide pulley on lift support frame both sides respectively and constitute through a supporter and the lift cylinder that lift support frame is connected, each lift guide pulley and the another side sliding connection of stirring grudging post, this lift cylinder passes through a cylinder base and connects on the stirring base of agitator frame, this stirring elevating system is connected with stirring drive mechanism through lift mounting panel and lift support frame.
The stirring transmission mechanism comprises a transmission motor arranged on the lifting mounting plate, a stirring transmission wheel arranged on the transmission motor, a driven shaft connected to one end of a lifting support frame of the stirring lifting mechanism through a bearing seat, a stirring driven wheel arranged at one end of the driven shaft, a stirring shaft fixed at the other end of the driven shaft and a stirring transmission belt in transmission connection between the stirring transmission wheel and the stirring driven wheel, wherein the lower end of the stirring shaft is provided with a stirring arm, and the driven shaft is connected with the barrel sealing module.
The bucket sealing module is composed of a sealing cover connected with a driven shaft of the stirring transmission mechanism through a sealing ring, an air inlet and an air suction port which are arranged on the sealing cover, and a sealing gasket arranged at the edge of the bottom surface of the sealing cover, wherein an air inlet ball valve is arranged on the air inlet, a pressure gauge is arranged on the air suction port, the air suction port is communicated with the vacuum suction port through an air suction pipe, the connecting end of the driven shaft and the stirring shaft extends out of the bottom surface of the sealing cover, and the stirring bucket.
The stirring barrel is characterized in that lifting arms are arranged on two sides of the stirring barrel, a discharge port is formed in the bottom end of the stirring barrel, an unloading ball valve is arranged on the discharge port, the discharge port is communicated with the inside of the stirring barrel, the stirring barrel is directly arranged below a sealing cover of the barrel sealing module, or the stirring barrel is arranged below the sealing cover of the barrel sealing module through a moving trolley.
The beneficial effects of the utility model reside in that: the stirring and lifting mechanism is used for lifting a barrel sealing module arranged on the stirring and driving mechanism, the barrel sealing module is buckled on the stirring barrel, and a vacuum suction part is matched for carrying out vacuum treatment on a space between the stirring barrel and the barrel sealing module, so that the stirring effect of gypsum is ensured under a vacuum environment when the gypsum is stirred, and bubbles in gypsum slurry escape outwards due to pressure difference during stirring, bubbles in the gypsum slurry are eliminated, the manufactured finished product gypsum mold has no cavity, higher density and better strength, and the quality of the finished product model is improved; a sealing ring is arranged between the driven shaft and the sealing cover so as to ensure the sealing property between the sealing cover and the driven shaft, and a sealing gasket is arranged on the bottom surface of the sealing cover so as to ensure the sealing effect when the sealing cover is buckled on the stirring barrel, so that the stability of the vacuum environment in the stirring barrel is ensured; the stirring lifting mechanism is matched with the lifting guide rail through the lifting slide block and is combined with the lifting guide wheel, so that the lifting stability of the stirring lifting mechanism is ensured, and the barrel sealing module can be lifted stably; the transmission motor of the stirring transmission mechanism is controlled by a frequency converter and a time relay of the control module to realize controllability of stirring speed and stirring time, a user can adjust the stirring speed and the stirring time according to actual needs, the adding speed is adjusted, and stirring is carried out in a vacuum environment, so that the stirring speed can be fully controlled according to different types of gypsum, the gypsum and water are stirred more uniformly and the reaction is more sufficient, and a finished gypsum mold is more compact and exquisite and has stronger water absorption; the stirring barrel which is stirred by the materials is moved by matching with the movable trolley, so that an operator can move the stirring barrel more easily and conveniently, and the moving time is saved; the utility model discloses a simple structure, the cost is low, alone can accomplish the operation, and easy operation is convenient, and labour saving and time saving improves the mould quality greatly, has not only improved enterprise's production efficiency and product quality, has still promoted the competitiveness of enterprise.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is a schematic view of the three-dimensional structure of the utility model in use.
Fig. 4 is a schematic perspective view of the mixing tank of the present invention.
The reference numbers illustrate:
1-a stirring frame; 11-a stirring base; 12-stirring a vertical frame; 13-an electric cabinet; 2-a stirring lifting mechanism; 21-a lifting guide rail; 22-a lifting slide block; 23-lifting mounting plate; 24-lifting support frames; 25-lifting guide wheels; 26-a support; 27-a lifting cylinder; 28-cylinder base; 29-a guide wheel seat; 3-stirring transmission mechanism; 31-a drive motor; 32-stirring transmission wheel; 33-a bearing seat; 34-a driven shaft; 35-stirring driven wheel; 36-a stirring shaft; 361-stirring arm; 37-stirring transmission belt; 4-a barrel sealing module; 41-sealing ring; 42-a sealing cover; 43-air inlet; 44-suction port; 45-a gasket; 46-an inlet ball valve; 47-pressure gauge; 5-a vacuum suction part; 6-stirring barrel; 61-a lifting arm; 62-a discharge ball valve; 7-moving the trolley.
Detailed Description
The invention is further described below with reference to the drawings in the specification:
as shown in fig. 1-4, the utility model discloses an agitating unit of ceramic mold preparation, including stirring base 11 and locate stirring grudging post 12 on stirring base 11, this stirring base 11 and stirring grudging post 12 constitute stirring frame 1, be equipped with a stirring elevating system 2 on the stirring grudging post 12, this stirring elevating system 2 is connected with a stirring drive mechanism 3, is equipped with a barrel seal module 4 on this stirring drive mechanism 3, is fixed with a vacuum portion 5 on this stirring base 11, and this vacuum portion 5 is connected with barrel seal module 4.
As shown in fig. 1-3, an electric cabinet 13 is further disposed on the stirring base 11, the electric cabinet 13 is electrically connected to the stirring lifting mechanism 2 and the stirring transmission mechanism 3, respectively, and a stirring barrel 6 is disposed below the barrel sealing module 4, wherein a control module, and a frequency converter and a time relay (not shown) electrically connected to the control module are disposed in the electric cabinet 13.
As shown in fig. 1-3, the stirring lifting mechanism 2 comprises a lifting guide rail 21 disposed on one side of the stirring upright 12 of the stirring machine frame 1, a lifting mounting plate 23 connected to the lifting guide rail 21 via at least one lifting slider 22, a lifting support frame 24 disposed on one side of the lifting mounting plate 23, lifting guide wheels 25 respectively mounted on two sides of the lifting support frame 24, and a lifting cylinder 27 connected to the lifting support frame 24 via a support member 26, wherein each lifting guide wheel 25 is slidably connected to the other side of the stirring upright 12, the lifting cylinder 27 is connected to the stirring base 11 of the stirring machine frame 1 via a cylinder base 28, the stirring lifting mechanism 2 is connected to the stirring transmission mechanism 3 via the lifting mounting plate 23 and the lifting support frame 24, wherein each lifting guide wheel 25 is respectively fixed on two sides of the lifting support frame 24 via a guide wheel seat 29, the lifting cylinder 27 is electrically connected to a control module of the electric cabinet 13, the operation of the lifting cylinder 27 is controlled by the control module.
As shown in fig. 1-3, the stirring transmission mechanism 3 includes a transmission motor 31 disposed on the lifting mounting plate 23, a stirring transmission wheel 32 disposed on the transmission motor 31, a driven shaft 34 connected to one end of the lifting support frame 24 of the stirring lifting mechanism 2 through a bearing seat 33, a stirring driven wheel 35 mounted on one end of the driven shaft 34, a stirring shaft 36 fixed on the other end of the driven shaft 34, and a stirring transmission belt 37 drivingly connected between the stirring transmission wheel 32 and the stirring driven wheel 35, wherein a stirring arm 361 is disposed at the lower end of the stirring shaft 36, and the driven shaft 34 is connected with the barrel sealing module 4; wherein, this driving motor 31 and converter, time relay electric connection, the control module of electric cabinet 13 controls driving motor 31's operating power supply frequency and time respectively through converter and time relay, can adjust stirring speed and stirring time according to actual need.
As shown in fig. 1-3, the barrel sealing module 4 is composed of a sealing cover 42 connected with the driven shaft 34 of the stirring transmission mechanism 3 through a sealing ring 41, an air inlet 43 and an air inlet 44 arranged on the sealing cover 42, and a sealing gasket 45 arranged on the edge of the bottom surface of the sealing cover 42, the air inlet 43 is provided with an air inlet ball valve 46, the air inlet 44 is provided with a pressure gauge 47, the air inlet 44 is communicated with the vacuum absorbing part 5 through an air suction pipe (not shown), the connecting end of the driven shaft 34 and the stirring shaft 36 extends out of the bottom surface of the sealing cover 42, the stirring barrel 6 is arranged below the sealing cover 42, wherein the vacuum absorbing part 5 is a vacuum pump, when the barrel sealing module 4 is buckled on the stirring barrel 6, the vacuum absorbing part 5 absorbs air into the stirring barrel 6 through the air inlet 44 by the air suction pipe; the air inlet ball valve 46 is used as an air inlet valve in the stirring barrel 6, and after the stirring is finished, as long as the air inlet ball valve 46 is opened, air can enter the stirring barrel 6 through the air inlet 43, and the vacuum state between the stirring barrel 6 and the barrel sealing module 4 is relieved, so that the barrel sealing module 4 is opened.
As shown in fig. 3 and 4, lifting arms 61 are disposed on two sides of the mixing tank 6, a discharge port is disposed at the bottom end of the mixing tank 6, a discharge ball valve 62 is disposed on the discharge port, the discharge port is communicated with the inside of the mixing tank 6, the mixing tank 6 is directly disposed below the sealing cover 42 of the tank sealing module 4, or the mixing tank 6 is disposed below the sealing cover 42 of the tank sealing module 4 through a moving trolley 7, the moving trolley 7 is disposed, so that the mixing tank 6 filled with materials can be moved conveniently, wherein the lifting arms 61 are disposed to cooperate with the equipment of the next process to lift/move the mixing tank 6, so as to achieve the purpose of saving time and labor.
When the stirring device works, the stirring barrel 6 (filled with gypsum or other materials) is arranged below the sealing cover 42 of the barrel sealing module 4 by the moving trolley 7, the electric cabinet 13 is opened, the lifting support frame 24 descends under the action of the lifting cylinder 27 of the stirring lifting mechanism 21, at the moment, the lifting mounting plate 23 is matched with the lifting slide block 22 and the lifting guide wheel 25, the lifting slide block 22 descends along the lifting guide rail 21, the lifting guide wheel 25 slides down along the stirring vertical frame 12, the lifting support frame 24 stably descends in the descending process is ensured through the lifting guide rail 21 and the lifting guide wheel 25, therefore, the barrel sealing module 4 connected to the stirring transmission mechanism 3 is buckled on the stirring barrel 6, then, the vacuum suction part 5 is started, the stirring barrel 6 is subjected to vacuum suction through the air suction port 44, a vacuum state is formed between the barrel sealing module 4 and the stirring barrel 6, then, the transmission motor 31 is started to rotate the stirring transmission wheel 32, the stirring transmission wheel 32 transmits power to the stirring driven wheel 35 through the stirring transmission belt 37, at this time, the stirring driven wheel 35 drives the stirring shaft 36 to rotate through the driven shaft 34, the rotating stirring shaft 36 drives the stirring arm 361 to rotate together, and stirring operation is performed on gypsum or other materials in the stirring barrel 6; after the stirring is finished, the transmission motor 31 is suspended, the air inlet ball valve 46 is opened, the vacuum state in the stirring barrel 6 is relieved, the barrel sealing module 4 is lifted by the lifting support frame 24 under the action of the lifting cylinder 27, the stirring lifting mechanism 2 is reset, and then the materials are transferred to equipment at the next station through the movable trolley 7 to be operated at the next step, so that the vacuum stirring operation of the materials is finished.
Furthermore, need to explain, the utility model discloses the standard parts that use all can purchase from the market, if relate to special-shaped, all can customize according to the description of the description with the drawing, and the concrete joining mode of each part all adopts conventional means such as ripe screw/bolt, rivet, welding among the prior art, and machinery, spare part and equipment all adopt among the prior art, and conventional model is no longer repeated here.
It is right only to go up the preferred embodiment of the utility model discloses a it is not right the utility model discloses a scope is injectd, the event is not deviating from the utility model relates to an under the prerequisite of spirit, ordinary engineering technical personnel in the field is right the equivalent change or the decoration that structure, characteristic and principle do, all should fall into the utility model discloses the protection within range of applying for a patent.
Claims (6)
1. The utility model provides an agitating unit of ceramic mold preparation, includes stirring base and locates the stirring grudging post on the stirring base, this stirring base constitutes stirring frame, its characterized in that with the stirring grudging post: the stirring vertical frame is provided with a stirring lifting mechanism, the stirring lifting mechanism is connected with a stirring transmission mechanism, the stirring transmission mechanism is provided with a barrel sealing module, a vacuum suction part is fixed on the stirring base, and the vacuum suction part is connected with the barrel sealing module.
2. The stirring device for manufacturing the ceramic mold according to claim 1, wherein: the stirring base is further provided with an electric cabinet, the electric cabinet is electrically connected with the stirring lifting mechanism and the stirring transmission mechanism respectively, a stirring barrel is arranged below the barrel sealing module, and a control module, a frequency converter and a time relay are arranged in the electric cabinet and electrically connected with the control module.
3. The stirring device for manufacturing the ceramic mold according to claim 2, wherein: the stirring elevating system is by locating the lifting guide of the wherein one side of stirring grudging post of agitator frame, connect the lift mounting panel on lifting guide through at least one elevator slide, locate the lift support frame of the wherein one side of lift mounting panel, install the lift guide pulley on lift support frame both sides respectively and constitute through a supporter and the lift cylinder that lift support frame is connected, each lift guide pulley and the another side sliding connection of stirring grudging post, this lift cylinder passes through a cylinder base and connects on the stirring base of agitator frame, this stirring elevating system is connected with stirring drive mechanism through lift mounting panel and lift support frame.
4. The stirring device for manufacturing the ceramic mold as recited in claim 3, wherein: the stirring transmission mechanism comprises a transmission motor arranged on the lifting mounting plate, a stirring transmission wheel arranged on the transmission motor, a driven shaft connected to one end of a lifting support frame of the stirring lifting mechanism through a bearing seat, a stirring driven wheel arranged at one end of the driven shaft, a stirring shaft fixed at the other end of the driven shaft and a stirring transmission belt in transmission connection between the stirring transmission wheel and the stirring driven wheel, wherein the lower end of the stirring shaft is provided with a stirring arm, and the driven shaft is connected with the barrel sealing module.
5. The stirring device for manufacturing the ceramic mold as recited in claim 4, wherein: the bucket sealing module is composed of a sealing cover connected with a driven shaft of the stirring transmission mechanism through a sealing ring, an air inlet and an air suction port which are arranged on the sealing cover, and a sealing gasket arranged at the edge of the bottom surface of the sealing cover, wherein an air inlet ball valve is arranged on the air inlet, a pressure gauge is arranged on the air suction port, the air suction port is communicated with the vacuum suction port through an air suction pipe, the connecting end of the driven shaft and the stirring shaft extends out of the bottom surface of the sealing cover, and the stirring bucket.
6. The stirring device for manufacturing the ceramic mold as recited in claim 5, wherein: the stirring barrel is characterized in that lifting arms are arranged on two sides of the stirring barrel, a discharge port is formed in the bottom end of the stirring barrel, an unloading ball valve is arranged on the discharge port, the discharge port is communicated with the inside of the stirring barrel, the stirring barrel is directly arranged below a sealing cover of the barrel sealing module, or the stirring barrel is arranged below the sealing cover of the barrel sealing module through a moving trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920183418.9U CN209865838U (en) | 2019-02-01 | 2019-02-01 | Agitating unit of ceramic mold preparation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920183418.9U CN209865838U (en) | 2019-02-01 | 2019-02-01 | Agitating unit of ceramic mold preparation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209865838U true CN209865838U (en) | 2019-12-31 |
Family
ID=68952326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920183418.9U Active CN209865838U (en) | 2019-02-01 | 2019-02-01 | Agitating unit of ceramic mold preparation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209865838U (en) |
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2019
- 2019-02-01 CN CN201920183418.9U patent/CN209865838U/en active Active
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211115 Address after: 521000 factory building, No.18, Guayuan East Road, Changmei Er village, Fengxi District, Chaozhou City, Guangdong Province Patentee after: Chaozhou jinerlu Sanitary Ware Co., Ltd Address before: 521000 No. 10, SANHENG, houbi Pian, Dayuan Road, Xiantian Er Cun, phosphorus Xi Town, Xiangqiao District, Chaozhou City, Guangdong Province Patentee before: Ding Yanbin |