CN209869026U - Ceramic mold manufacturing production line - Google Patents

Ceramic mold manufacturing production line Download PDF

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Publication number
CN209869026U
CN209869026U CN201920184647.2U CN201920184647U CN209869026U CN 209869026 U CN209869026 U CN 209869026U CN 201920184647 U CN201920184647 U CN 201920184647U CN 209869026 U CN209869026 U CN 209869026U
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stirring
movable
lifting
sliding
barrel
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CN201920184647.2U
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Chinese (zh)
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丁炎彬
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Chaozhou jinerlu Sanitary Ware Co., Ltd
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丁炎彬
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Abstract

The utility model discloses a ceramic mould manufacturing production line, which comprises a vacuum stirring unit and a movable material injection unit, wherein the vacuum stirring unit consists of a stirring frame, a stirring lifting mechanism arranged on the stirring frame, a stirring transmission mechanism arranged on the stirring lifting mechanism, a barrel sealing module arranged on the stirring transmission mechanism and a vacuum suction part fixed on the stirring frame, a stirring barrel is arranged below the barrel sealing module, the movable material injection unit consists of a movable frame, a main horizontal sliding mechanism arranged on one side of the top of the movable frame, an auxiliary horizontal sliding mechanism arranged on the other side of the top of the movable frame and a movable lifting mechanism connected between the main horizontal sliding mechanism and the auxiliary horizontal sliding mechanism through a movable slide rail, at least one mould female die is arranged below the movable lifting mechanism, the utility model has the advantages of simple structure and low manufacturing cost, the operation is simple and convenient, time and labor are saved, the production efficiency and the product quality of enterprises are improved, and the competitiveness of the enterprises is also improved.

Description

Ceramic mold manufacturing production line
Technical Field
The utility model relates to a technical field of mould processing equipment refers in particular to a ceramic mould preparation production line.
Background
In the field of ceramic manufacture, a gypsum mold is an essential part in ceramic production, the quality of the gypsum mold directly influences the production efficiency and the quality of a ceramic blank, and as far as the prior art is concerned, the gypsum mold is manually operated, the process is backward, the production flow of the mold is not standard, in current practice, because the gypsum slurry is typically stirred manually, it is often not uniformly stirred, and because of the characteristics of the gypsum slurry, stirring in air generates a lot of bubbles in the gypsum slurry and the bubbles cannot escape, and when the gypsum slurry is solidified into a gypsum mold, the bubbles become cavities in the interior and the surface of the gypsum mold, due to the existence of the cavity, the texture of the finished product mold is loose, so that the manufactured mold has the quality problems of poor strength, poor water absorption and the like, and the defects of low utilization rate of the gypsum mold, low production efficiency of a blank, poor quality of the blank and the like are caused; in addition, the transportation of gypsum slurry and finished product moulds generally depends on manual carrying, the mould quality is heavy and irregular, the carrying is inconvenient, the physical power is consumed, and the labor cost is greatly increased.
Disclosure of Invention
The utility model aims to overcome the weak point among the prior art and provide a ceramic mould preparation production line, this production line simple structure, the cost is low, alone can accomplish the operation, easy operation is convenient, the effect of material mixing has been ensured, greatly reduced operator's intensity of labour has overcome the defect of the transportation degree of difficulty that the mould brought because of the heaviness, labour saving and time saving improves the mould quality greatly, has not only improved enterprise production efficiency and product quality, has still promoted the competitiveness of enterprise.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a ceramic mold makes production line, the preparation production line includes vacuum stirring unit and removes notes material unit, this vacuum stirring unit is by the agitator frame, locate the stirring elevating system in the agitator frame, locate the stirring drive mechanism on the stirring elevating system, locate the sealed module of bucket on the stirring drive mechanism and be fixed in the vacuum portion of inhaling on the agitator frame and constitute, this sealed module below of bucket is equipped with the agitator, this removal is annotated the material unit and is become by moving the frame, locate the main horizontal glide machanism on one of them side in moving the frame top, locate the vice horizontal glide machanism of moving frame top another side and connect the removal elevating system between main horizontal glide machanism and vice horizontal glide machanism through a removal slide rail and constitute, this removal elevating system below is equipped with an at least mould master model.
The stirring machine frame comprises a stirring base and a stirring vertical frame arranged on the stirring base, the stirring vertical frame is connected with a stirring lifting mechanism, an electric cabinet is further arranged on the stirring base, the electric cabinet is electrically connected with the stirring lifting mechanism and the stirring transmission mechanism respectively, a vacuum suction part is arranged on the stirring base, and a control module, a frequency converter and a time relay are arranged in the electric cabinet and electrically connected with the control module.
The stirring elevating system is by locating the lifting guide of the wherein one side of stirring grudging post of agitator frame, connect the lift mounting panel on lifting guide through at least one elevator slide, locate the lift support frame of the wherein one side of lift mounting panel, install the lift guide pulley on lift support frame both sides respectively and constitute through a supporter and the lift cylinder that lift support frame is connected, each lift guide pulley and the another side sliding connection of stirring grudging post, this lift cylinder passes through a cylinder base and connects on the stirring base of agitator frame, this stirring elevating system is connected with stirring drive mechanism through lift mounting panel and lift support frame.
The stirring transmission mechanism comprises a transmission motor arranged on the lifting mounting plate, a stirring transmission wheel arranged on the transmission motor, a driven shaft connected to one end of a lifting support frame of the stirring lifting mechanism through a bearing seat, a stirring driven wheel arranged at one end of the driven shaft, a stirring shaft fixed at the other end of the driven shaft and a stirring transmission belt in transmission connection between the stirring transmission wheel and the stirring driven wheel, wherein the lower end of the stirring shaft is provided with a stirring arm, and the driven shaft is connected with the barrel sealing module.
The bucket sealing module is composed of a sealing cover connected with a driven shaft of the stirring transmission mechanism through a sealing ring, an air inlet and an air suction port which are arranged on the sealing cover, and a sealing gasket arranged at the edge of the bottom surface of the sealing cover, wherein an air inlet ball valve is arranged on the air inlet, a pressure gauge is arranged on the air suction port, the air suction port is communicated with the vacuum suction port through an air suction pipe, the connecting end of the driven shaft and the stirring shaft extends out of the bottom surface of the sealing cover, and the stirring bucket.
The stirring device is characterized in that lifting arms are arranged on two sides of the stirring barrel, each lifting arm is connected with a movable lifting mechanism of the movable material injection unit, a discharge port is formed in the bottom end of the stirring barrel, an unloading ball valve is arranged on the discharge port, the discharge port is communicated with the inside of the stirring barrel, the stirring barrel is directly arranged below a sealing cover of the barrel sealing module, or the stirring barrel is arranged below the sealing cover of the barrel sealing module through a movable trolley.
Horizontal moving guide rails are respectively arranged on two sides of the top of the moving rack, and the horizontal moving guide rails are respectively and correspondingly connected with the main horizontal sliding mechanism and the auxiliary horizontal sliding mechanism.
The main horizontal sliding mechanism comprises a main sliding support, a plurality of main rollers arranged on the inner side of the main sliding support, a sliding driven wheel arranged at one end of one main roller, a main sliding motor fixed on the main sliding support through a main sliding connecting plate, and a sliding driving wheel arranged at one end of the main sliding motor and meshed with the sliding driven wheel, wherein the main sliding support is connected with one end of the movable slide rail through a first connecting plate, and each main roller is connected to one horizontal movable guide rail of the movable rack in a sliding manner.
The auxiliary horizontal sliding mechanism comprises an auxiliary sliding support and a plurality of auxiliary rollers arranged on the inner side of the auxiliary sliding support, the main sliding support and the auxiliary sliding support are connected with the other end of the movable sliding rail through a second connecting plate, and the auxiliary rollers are connected to another horizontal movable guide rail of the movable rack in a sliding mode.
The movable lifting mechanism comprises a movable base, movable vertical plates arranged on two sides above the movable base, at least one movable pulley respectively arranged on the inner sides of the two movable vertical plates, a driving transmission wheel in transmission connection with the movable pulley on one of the movable vertical plates, a driving driven wheel in transmission connection with the movable pulley on the other movable vertical plate, a driving motor connected with the driving transmission wheel, a winding and unwinding roller below the movable base, a winding and unwinding motor connected with the winding and unwinding roller, a rope wound on the winding and unwinding roller, a lifting rod connected to one end of the rope and hanging parts respectively arranged at two ends of the lifting rod through connecting pieces, wherein each hanging part is respectively connected with a lifting arm corresponding to the stirring barrel.
The beneficial effects of the utility model reside in that: the stirring and lifting mechanism is used for lifting a barrel sealing module arranged on the stirring and driving mechanism, the barrel sealing module is buckled on the stirring barrel, and a vacuum suction part is matched for carrying out vacuum treatment on a space between the stirring barrel and the barrel sealing module, so that the stirring effect of gypsum is ensured under a vacuum environment when the gypsum is stirred, and bubbles in gypsum slurry escape outwards due to pressure difference during stirring, bubbles in the gypsum slurry are eliminated, the manufactured finished product gypsum mold has no cavity, higher density and better strength, and the quality of the finished product model is improved; a sealing ring is arranged between the driven shaft and the sealing cover so as to ensure the sealing property between the sealing cover and the driven shaft, and a sealing gasket is arranged on the bottom surface of the sealing cover so as to ensure the sealing effect when the sealing cover is buckled on the stirring barrel, so that the stability of the vacuum environment in the stirring barrel is ensured; the stirring lifting mechanism is matched with the lifting guide rail through the lifting slide block and is combined with the lifting guide wheel, so that the lifting stability of the stirring lifting mechanism is ensured, and the barrel sealing module can be lifted stably; the main horizontal sliding mechanism of the movable material injection unit drives a sliding transmission wheel to rotate through a main sliding motor so as to drive a sliding driven wheel connected with a main roller wheel to rotate together, so that the main horizontal sliding mechanism slides on one horizontal moving guide rail, and the auxiliary horizontal sliding mechanism is driven by a movable slide rail to slide on the other horizontal moving guide rail while the main horizontal sliding mechanism slides, so that a movable lifting mechanism connected to the movable slide rail is driven to move back and forth on a horizontal plane; the movable lifting mechanism is driven by a driving motor, and drives a movable pulley to rotate by a driving transmission wheel and a driving driven wheel, so that the movable lifting mechanism slides on a movable sliding rail, and a stirring barrel arranged on the hanging part is driven to move left and right together; the winding and unwinding motor of the movable lifting mechanism drives the winding and unwinding roller to rotate so as to wind and unwind the rope, thereby realizing lifting operation on the stirring barrel arranged on the hanging part; thereby greatly reducing the labor intensity of operators and overcoming the transportation difficulty caused by heavy moulds; the transmission motor of the stirring transmission mechanism is controlled by a frequency converter and a time relay of the control module to realize controllability of stirring speed and stirring time, a user can adjust the stirring speed and the stirring time according to actual needs, the adding speed is adjusted, and stirring is carried out in a vacuum environment, so that the stirring speed can be fully controlled according to different types of gypsum, the gypsum and water are stirred more uniformly and the reaction is more sufficient, and a finished gypsum mold is more compact and exquisite and has stronger water absorption; the utility model discloses a simple structure, the cost is low, alone can accomplish the operation, and easy operation is convenient, and labour saving and time saving improves the mould quality greatly, has not only improved enterprise's production efficiency and product quality, has still promoted the competitiveness of enterprise.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the vacuum stirring unit of the present invention.
Fig. 3 is a schematic top view of the vacuum stirring unit of the present invention.
Fig. 4 is a schematic perspective view of the main horizontal sliding mechanism of the present invention.
Fig. 5 is a second schematic perspective view of the main horizontal sliding mechanism of the present invention.
Fig. 6 is a schematic perspective view of the secondary horizontal sliding mechanism of the present invention.
Fig. 7 is a second schematic perspective view of the secondary horizontal sliding mechanism of the present invention.
Fig. 8 is a schematic perspective view of the mobile lifting mechanism of the present invention.
Fig. 9 is a second schematic perspective view of the mobile lifting mechanism of the present invention.
Fig. 10 is a schematic perspective view of the mixing tank of the present invention.
The reference numbers illustrate:
1-a vacuum stirring unit; 11-a stirrer frame; 111-stirring base; 112-stirring vertical frame; 113-an electric cabinet; 12-a stirring lifting mechanism; 121-lifting guide rails; 122-a lifting slider; 123-lifting mounting plate; 124-lifting support frames; 125-lifting guide wheels; 126-a support; 127-a lifting cylinder; 128-cylinder base; 129-guide wheel seat; 13-a stirring transmission mechanism; 131-a drive motor; 132-stirring transmission wheel; 133-a bearing seat; 134-driven shaft; 135-stirring driven wheels; 136-stirring shaft; 1361-stirring arm; 137-stirring transmission belt; 14-a drum sealing module; 141-sealing ring; 142-a sealing cover; 143-gas inlet; 144-suction opening; 145-a gasket; 146-an inlet ball valve; 147-pressure gauge; 15-vacuum suction; 2-moving the material injection unit; 21-moving the frame; 211-horizontal movement guide; 22-main horizontal sliding mechanism; 221-a main slipping bracket; 222-a primary roller; 223-slipping the driven wheel; 224-main slip joint plate; 225-main slipping motor; 226-a slip transmission wheel; 22 a-a first connector tile; 23-pair of horizontal sliding mechanisms; 231-secondary slipping bracket; 232-auxiliary roller; 23 a-a second connector tile; 24-moving the lifting mechanism; 241-moving the base; 242-moving the riser; 243-moving the pulley; 244-drive wheels; 245 — a driving driven wheel; 246-drive motor; 247-retracting and releasing the roller; 248-retraction motor; 249-a rope; 24 a-a lifting bar; 24 b-a connector; 24 c-hanging part; 24 d-a support plate; 24 e-a support bar; 25-moving the slide rail; 3-stirring the mixture in a stirring barrel; 31-a lifting arm; 32-a discharge ball valve; 4-a female die of the die; 41-a drainage funnel; 5-moving the trolley.
Detailed Description
The invention is further described below with reference to the drawings in the specification:
as shown in fig. 1-10, the present invention relates to a ceramic mold manufacturing line, the manufacturing line includes a vacuum stirring unit 1 and a movable material injecting unit 2, the vacuum stirring unit 1 is composed of a stirring frame 11, a stirring elevating mechanism 12 disposed on the stirring frame 11, a stirring transmission mechanism 13 disposed on the stirring elevating mechanism 12, a barrel sealing module 14 disposed on the stirring transmission mechanism 13, and a vacuum sucking part 15 fixed on the stirring frame 11, a stirring barrel 3 is disposed below the barrel sealing module 14, the movable material injecting unit 2 is composed of a movable frame 21, a main horizontal sliding mechanism 22 disposed on one side of the top of the movable frame 21, an auxiliary horizontal sliding mechanism 23 disposed on the other side of the top of the movable frame 21, and a movable elevating mechanism 24 connected between the main horizontal sliding mechanism 22 and the auxiliary horizontal sliding mechanism 23 through a movable slide rail 25, at least one mold female mold 4 is arranged below the movable lifting mechanism 24, a drainage funnel 41 is arranged on the mold female mold 4, and the movable lifting mechanism is used for moving the stirring barrel 3 or the mold female mold 4.
As shown in fig. 1-3, the mixer frame 11 includes a mixer base 111 and a mixer stand 112 disposed on the mixer base 111, the mixer stand 112 is connected to the mixer lifting mechanism 12, the mixer base 111 is further provided with an electric cabinet 113, the electric cabinet 113 is electrically connected to the mixer lifting mechanism 12 and the mixer transmission mechanism 13, the vacuum suction unit 15 is disposed on the mixer base 111, and a control module, a frequency converter and a time relay (not shown) are disposed in the electric cabinet 113.
As shown in fig. 1-3, the stirring lifting mechanism 12 comprises a lifting guide rail 121 disposed on one side of the stirring upright 112 of the stirring frame 11, a lifting mounting plate 123 connected to the lifting guide rail 121 via at least one lifting slider 122, a lifting support frame 124 disposed on one side of the lifting mounting plate 123, lifting guide wheels 125 respectively mounted on two sides of the lifting support frame 124, and a lifting cylinder 127 connected to the lifting support frame 124 via a support member 126, wherein each lifting guide wheel 125 is slidably connected to the other side of the stirring upright 112, the lifting cylinder 127 is connected to the stirring base 111 of the stirring frame 11 via a cylinder base 128, the stirring lifting mechanism 12 is connected to the stirring transmission mechanism 13 via the lifting mounting plate 123 and the lifting support frame 124, wherein each lifting guide wheel 125 is respectively fixed on two sides of the lifting support frame 124 via a guide wheel seat 129, the lifting cylinder 127 is electrically connected to the control module of the electric cabinet 113, the operation of the lift cylinder 127 is controlled by the control module.
As shown in fig. 1-3, the stirring transmission mechanism 13 includes a transmission motor 131 disposed on the lifting mounting plate 123, a stirring transmission wheel 132 disposed on the transmission motor 131, a driven shaft 134 connected to one end of the lifting support frame 124 of the stirring lifting mechanism 12 through a bearing seat 133, a stirring driven wheel 135 mounted on one end of the driven shaft 134, a stirring shaft 136 fixed on the other end of the driven shaft 134, and a stirring transmission belt 137 drivingly connected between the stirring transmission wheel 132 and the stirring driven wheel 135, the lower end of the stirring shaft 136 is provided with a stirring arm 1361, the driven shaft 134 is connected with the tub sealing module 14, wherein, the transmission motor 131 is electrically connected with the frequency converter and the time relay, and the control module of the electric cabinet 113 controls the frequency and the time of the working power supply of the transmission motor 131 respectively by the frequency converter and the time relay, and can adjust the stirring speed and the stirring time according to the actual requirement.
As shown in fig. 1-3, the barrel sealing module 14 is composed of a sealing cover 142 connected with the driven shaft 134 of the stirring transmission mechanism 13 through a sealing ring 141, an air inlet 143 and an air inlet 144 provided on the sealing cover 142, and a sealing gasket 145 mounted on the edge of the bottom surface of the sealing cover 142, the air inlet 143 is provided with an air inlet ball valve 146, the air inlet 144 is provided with a pressure gauge 147, the air inlet 144 is communicated with the vacuum absorbing part 15 through an air suction pipe (not shown), the connecting end of the driven shaft 134 and the stirring shaft 136 extends out of the bottom surface of the sealing cover 142, and the stirring barrel 3 is provided below the sealing cover 142, wherein the vacuum absorbing part 15 is a vacuum pump, when the barrel sealing module 14 is fastened on the stirring barrel 3, the vacuum absorbing part 15 absorbs air into the stirring barrel 3 through the air inlet 144 by the air suction pipe; the air inlet ball valve 146 is used as an air inlet valve in the stirring barrel 3, and after the stirring is finished, as long as the air inlet ball valve 146 is opened, air can enter the stirring barrel 3 through the air inlet 143, and the vacuum state between the stirring barrel 3 and the barrel sealing module 14 is released, so that the barrel sealing module 14 can be opened.
As shown in fig. 1 and 10, the two sides of the mixing tank 3 are provided with lifting arms 31, each lifting arm 31 is connected with the movable lifting mechanism 24 of the movable material injection unit 2, the bottom end of the mixing tank 3 is provided with a discharge port, the discharge port is provided with a discharge ball valve 32, the discharge port is communicated with the inside of the mixing tank 3, the mixing tank 3 is directly arranged below the sealing cover 142 of the tank sealing module 14, or the mixing tank 3 is arranged below the sealing cover 142 of the tank sealing module 14 through a movable trolley 5, and the movable trolley 5 is arranged to facilitate the movement of the mixing tank 3 filled with materials.
As shown in fig. 1, horizontal moving guide rails 211 are respectively disposed on two sides of the top of the moving frame 21, and each horizontal moving guide rail 211 is correspondingly connected to the main horizontal sliding mechanism 22 and the sub horizontal sliding mechanism 23.
As shown in fig. 1, 4 and 5, the main horizontal sliding mechanism 22 includes a main sliding support 221, a plurality of main rollers 222 disposed inside the main sliding support 221, a sliding driven wheel 223 mounted at one end of one of the main rollers 222, a main sliding motor 225 fixed on the main sliding support 221 through a main sliding connection plate 224, and a sliding transmission wheel 226 disposed at one end of the main sliding motor 225 and engaged with the sliding driven wheel 223, the main sliding support 221 is connected to one end of the movable slide rail 25 through a first connection plate 22a, and each of the main rollers 222 is slidably connected to one of the horizontal moving rails 211 of the movable frame 21.
As shown in fig. 1, 6 and 7, the secondary horizontal sliding mechanism 23 includes a secondary sliding support 231 and a plurality of secondary rollers 232 disposed inside the secondary sliding support 231, the primary and secondary sliding supports are connected to the other end of the movable slide rail 25 through a second connecting plate 23a, and each secondary roller 232 is slidably connected to another horizontal moving guide 211 of the movable frame 21.
As shown in fig. 1, 8 and 9, the movable lifting mechanism 24 is composed of a movable base 241, movable vertical plates 242 disposed on two sides above the movable base 241, at least one movable pulley 243 respectively disposed on the inner sides of the two movable vertical plates 242, a driving transmission wheel 244 in transmission connection with the movable pulley 243 on one of the movable vertical plates 242, a driven driving wheel 245 in transmission connection with the movable pulley 243 on the other movable vertical plate 242, a driving motor 246 connected with the driving transmission wheel 244, a storage roller 247 below the movable base 241, a storage motor 248 connected with the storage roller 247, a rope 249 wound on the storage roller 247, a lifting rod 24a connected with one end of the rope 249, and hanging parts 24c respectively disposed on two ends of the lifting rod 24a through connecting pieces 24b, each hanging part 24c is respectively connected with the lifting arm 31 corresponding to the stirring barrel 3, wherein at least one supporting rod 24e is disposed between the two movable vertical plates 242, the structure of the two movable vertical plates 242 is stabilized by the support rod 24e, and two ends of the retractable roller 247 are respectively fixed on the bottom surface of the movable base 241 by a support plate 24 d; it should be noted that the driving motor 246, the retracting motor 248 and the main sliding motor 225 are respectively controlled by corresponding button switches (not shown), and an operator can correspondingly control the driving motor 246, the retracting motor 248 or the main sliding motor 225 according to actual needs, so as to achieve height adjustment and horizontal displacement of the mixing tank 3.
When the stirring device works, the stirring barrel 3 (provided with materials) is arranged below the sealing cover 142 of the barrel sealing module 14 by the moving trolley 5, the electric cabinet 113 is opened, the lifting support frame 124 descends under the action of the lifting cylinder 127 of the stirring lifting mechanism 12, at the moment, the lifting mounting plate 123 is matched with the lifting slider 122 and the lifting guide wheel 125, the lifting slider 122 descends along the lifting guide rail 121, the lifting guide wheel 125 descends along the stirring vertical frame 112, the lifting support frame 124 descends stably in the descending process is ensured through the lifting guide rail 121 and the lifting guide wheel 125, therefore, the barrel sealing module 14 connected to the stirring transmission mechanism 13 is buckled on the stirring barrel 3, then, the vacuum suction part 15 is started, vacuum suction is carried out in the stirring barrel 3 through the air suction port 144, a vacuum state is formed between the barrel sealing module 14 and the stirring barrel 3, then, the transmission motor 131 is started, the stirring transmission wheel 132 rotates, the stirring driving wheel 132 transmits power to the stirring driven wheel 135 through the stirring driving belt 137, at this time, the stirring driven wheel 135 drives the stirring shaft 136 to rotate through the driven shaft 134, and the rotating stirring shaft 136 drives the stirring arm 1361 to rotate together, so as to stir the materials in the stirring barrel 3; after the stirring is finished, the transmission motor 131 is suspended, the air inlet ball valve 146 is opened, the vacuum state in the stirring barrel 3 is released, the barrel sealing module 14 is lifted by the lifting support frame 124 under the action of the lifting cylinder 127, the stirring lifting mechanism 12 is reset, then the stirring barrel is transferred to the mobile material injection unit 2 through the mobile trolley 5, each hanging part 24c is hooked on the corresponding lifting arm 31 at the two sides of the stirring barrel 3 respectively, the mobile material injection unit 2 is started, the retraction motor 248 of the mobile lifting mechanism 24 drives the retraction roller 247 to rotate, the ropes 249 and 249 are retracted, simultaneously, the lifting rod 24a drives the connecting piece 24b to lift the stirring barrel 3 arranged on the hanging part 24c above the mold master die 4, then the main sliding motor 225 of the main horizontal sliding mechanism 22 is started, the mutually meshed sliding driven wheels 223 are driven to rotate through the sliding transmission wheel 226, the other sliding driven wheels 223 of the main horizontal sliding mechanism 22 are forced to rotate together with the rotation of the sliding driven wheel 223, so that the main horizontal sliding mechanism 22 slides along the horizontal moving guide rail 211, and at the same time of the main horizontal sliding mechanism 22, the sliding main horizontal sliding mechanism 22 drives the secondary horizontal sliding mechanism 23 to slide on the other horizontal moving guide rail 211 by the moving slide rail 25, at this time, the moving lifting mechanism 24 moves together with the moving slide rail 25, so as to move the stirring barrel 3 above the mold master 4, and then, the discharging ball valve 32 is opened, so that the material is poured into the mold master 4 along with the drainage funnel 41, it should be noted that after one mold master 4 is poured, the moving lifting mechanism 24 drives the moving pulleys 243 to rotate together by the driving transmission wheel 244 and the driving driven wheel 245 under the driving of the driving motor 246, so that the moving lifting mechanism 24 reciprocates along the moving slide rail 25, move agitator 3 to next mould master model 4 to, agitator 3 has realized the displacement all around on the horizontal plane under main horizontal sliding mechanism 22, vice horizontal sliding mechanism 23 and the mutual cooperation of removal elevating system 24, so that pour into a mould the master model 4 of placing in different positions.
After the molding is finished, the modules around the female mold 4 are removed to expose a finished gypsum mold (the mold is not shown in the figure), a special fixture is used for finding out an acting point on the finished gypsum mold, a steel pin on the fixture is directly knocked into the finished gypsum mold, the fixture is hooked by a hanging part 24c of the movable lifting mechanism 24, the finished gypsum mold is lifted and moved by the movable lifting mechanism 24, and therefore the finished gypsum mold is easily demolded and conveyed to the next station for processing.
Furthermore, need to explain, the utility model discloses the standard parts that use all can purchase from the market, if relate to special-shaped, all can customize according to the description of the description with the drawing, and the concrete joining mode of each part all adopts conventional means such as ripe screw/bolt, rivet, welding among the prior art, and machinery, spare part and equipment all adopt among the prior art, and conventional model is no longer repeated here.
It is right only to go up the preferred embodiment of the utility model discloses a it is not right the utility model discloses a scope is injectd, the event is not deviating from the utility model relates to an under the prerequisite of spirit, ordinary engineering technical personnel in the field is right the equivalent change or the decoration that structure, characteristic and principle do, all should fall into the utility model discloses the protection within range of applying for a patent.

Claims (10)

1. The utility model provides a ceramic mold makes production line which characterized in that: the manufacturing production line comprises a vacuum stirring unit and a movable injection unit, the vacuum stirring unit is composed of a stirring rack, a stirring lifting mechanism arranged on the stirring rack, a stirring transmission mechanism arranged on the stirring lifting mechanism, a barrel sealing module arranged on the stirring transmission mechanism and a vacuum suction part fixed on the stirring rack, a stirring barrel is arranged below the barrel sealing module, the movable injection unit is composed of a movable rack, a main horizontal sliding mechanism arranged on one side of the top of the movable rack, an auxiliary horizontal sliding mechanism arranged on the other side of the top of the movable rack and a movable lifting mechanism connected between the main horizontal sliding mechanism and the auxiliary horizontal sliding mechanism through a movable sliding rail, and at least one mold female mold is arranged below the movable lifting mechanism.
2. The ceramic mold manufacturing line according to claim 1, characterized in that: the stirring machine frame comprises a stirring base and a stirring vertical frame arranged on the stirring base, the stirring vertical frame is connected with a stirring lifting mechanism, an electric cabinet is further arranged on the stirring base, the electric cabinet is electrically connected with the stirring lifting mechanism and the stirring transmission mechanism respectively, a vacuum suction part is arranged on the stirring base, and a control module, a frequency converter and a time relay are arranged in the electric cabinet and electrically connected with the control module.
3. The ceramic mold manufacturing line according to claim 2, characterized in that: the stirring elevating system is by locating the lifting guide of the wherein one side of stirring grudging post of agitator frame, connect the lift mounting panel on lifting guide through at least one elevator slide, locate the lift support frame of the wherein one side of lift mounting panel, install the lift guide pulley on lift support frame both sides respectively and constitute through a supporter and the lift cylinder that lift support frame is connected, each lift guide pulley and the another side sliding connection of stirring grudging post, this lift cylinder passes through a cylinder base and connects on the stirring base of agitator frame, this stirring elevating system is connected with stirring drive mechanism through lift mounting panel and lift support frame.
4. The ceramic mold manufacturing line according to claim 3, characterized in that: the stirring transmission mechanism comprises a transmission motor arranged on the lifting mounting plate, a stirring transmission wheel arranged on the transmission motor, a driven shaft connected to one end of a lifting support frame of the stirring lifting mechanism through a bearing seat, a stirring driven wheel arranged at one end of the driven shaft, a stirring shaft fixed at the other end of the driven shaft and a stirring transmission belt in transmission connection between the stirring transmission wheel and the stirring driven wheel, wherein the lower end of the stirring shaft is provided with a stirring arm, and the driven shaft is connected with the barrel sealing module.
5. The ceramic mold manufacturing line according to claim 4, characterized in that: the bucket sealing module is composed of a sealing cover connected with a driven shaft of the stirring transmission mechanism through a sealing ring, an air inlet and an air suction port which are arranged on the sealing cover, and a sealing gasket arranged at the edge of the bottom surface of the sealing cover, wherein an air inlet ball valve is arranged on the air inlet, a pressure gauge is arranged on the air suction port, the air suction port is communicated with the vacuum suction port through an air suction pipe, the connecting end of the driven shaft and the stirring shaft extends out of the bottom surface of the sealing cover, and the stirring bucket.
6. The ceramic mold manufacturing line according to claim 5, characterized in that: the stirring device is characterized in that lifting arms are arranged on two sides of the stirring barrel, each lifting arm is connected with a movable lifting mechanism of the movable material injection unit, a discharge port is formed in the bottom end of the stirring barrel, an unloading ball valve is arranged on the discharge port, the discharge port is communicated with the inside of the stirring barrel, the stirring barrel is directly arranged below a sealing cover of the barrel sealing module, or the stirring barrel is arranged below the sealing cover of the barrel sealing module through a movable trolley.
7. The ceramic mold manufacturing line according to claim 1, characterized in that: horizontal moving guide rails are respectively arranged on two sides of the top of the moving rack, and the horizontal moving guide rails are respectively and correspondingly connected with the main horizontal sliding mechanism and the auxiliary horizontal sliding mechanism.
8. The ceramic mold manufacturing line according to claim 7, characterized in that: the main horizontal sliding mechanism comprises a main sliding support, a plurality of main rollers arranged on the inner side of the main sliding support, a sliding driven wheel arranged at one end of one main roller, a main sliding motor fixed on the main sliding support through a main sliding connecting plate, and a sliding driving wheel arranged at one end of the main sliding motor and meshed with the sliding driven wheel, wherein the main sliding support is connected with one end of the movable slide rail through a first connecting plate, and each main roller is connected to one horizontal movable guide rail of the movable rack in a sliding manner.
9. The ceramic mold manufacturing line according to claim 7, characterized in that: the auxiliary horizontal sliding mechanism comprises an auxiliary sliding support and a plurality of auxiliary rollers arranged on the inner side of the auxiliary sliding support, the main sliding support and the auxiliary sliding support are connected with the other end of the movable sliding rail through a second connecting plate, and the auxiliary rollers are connected to another horizontal movable guide rail of the movable rack in a sliding mode.
10. The ceramic mold manufacturing line according to claim 6, characterized in that: the movable lifting mechanism comprises a movable base, movable vertical plates arranged on two sides above the movable base, at least one movable pulley respectively arranged on the inner sides of the two movable vertical plates, a driving transmission wheel in transmission connection with the movable pulley on one of the movable vertical plates, a driving driven wheel in transmission connection with the movable pulley on the other movable vertical plate, a driving motor connected with the driving transmission wheel, a winding and unwinding roller below the movable base, a winding and unwinding motor connected with the winding and unwinding roller, a rope wound on the winding and unwinding roller, a lifting rod connected to one end of the rope and hanging parts respectively arranged at two ends of the lifting rod through connecting pieces, wherein each hanging part is respectively connected with a lifting arm corresponding to the stirring barrel.
CN201920184647.2U 2019-02-01 2019-02-01 Ceramic mold manufacturing production line Active CN209869026U (en)

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Effective date of registration: 20211112

Address after: 521000 factory building, No.18, Guayuan East Road, Changmei Er village, Fengxi District, Chaozhou City, Guangdong Province

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