CN209862273U

CN209862273U - Feed production quenching and tempering improve ware device

Info

Publication number: CN209862273U
Application number: CN201920257924.8U
Authority: CN
Inventors: 华涛; 刘楠; 许裕强
Original assignee: Nanchang Twin Feed Co Ltd
Current assignee: Nanchang Twin Feed Co Ltd
Priority date: 2019-03-01
Filing date: 2019-03-01
Publication date: 2019-12-31
Anticipated expiration: 2029-03-01

Abstract

The utility model relates to a feed production quenching and tempering improve ware device belongs to feed processing equipment field. The device consists of a water storage tank, a water meter, a pipeline pump, a rotor flow meter, a steam-water mixing tank, a steam tank, a conditioner, a main valve, a ball float valve, a stop valve, a water return valve, a waterway electromagnetic valve, a pneumatic steam valve, a water inlet pipe, a water pipe, a pipeline, a flow meter control valve, a spray nozzle and a three-way joint; the device uses a pipeline pump to pressurize, water in a water storage tank is added in a unit time according to the water demand by using a rotor flow meter, a return pipe is arranged on a water supply pipeline, the pipeline is ensured to be constant in pressure, and the pipeline pump is prevented from being burnt by overpressure of water pressure; utilize electromagnetic switch control water route to open and close, pneumatic steam valve to open and close steam, through tubing pump water delivery, steam transmission pipeline steam delivery, mix in the catch basin after entering into the quenching and tempering ware through the spraying nozzle, the device can satisfy the demand of quenching and tempering to moisture, and the gelatinization effect is better.

Description

Feed production quenching and tempering improve ware device

Technical Field

The utility model relates to a feed production quenching and tempering improve ware device belongs to feed processing equipment field.

Background

In the production and processing process of the feed, the working procedures of crushing, granulating and the like are generally required, and the thermal refining treatment is required before the granulation. The conditioning process is a key process for carrying out hydrothermal treatment on the powdery material before feed granulation. The conditioner is mainly used for adjusting the time, the moisture, the curing degree and the like of the preprocessed raw materials (feed) and improving the physical and chemical properties of the raw materials. The gelatinization degree of the materials is improved through conditioning, sterilization, the palatability of animals is changed, and the product quality is improved.

Tempering is a key link in feed processing, the quality of tempering is directly related to the quality of finished products, and factors influencing the tempering effect of a granulator mainly have three variables: temperature, moisture and time.

The working principle of the conditioner is as follows: saturated steam is added into the conditioner, materials are mixed with the steam under the stirring and pushing of the blades and cured at high temperature, the conditioning is completed, when the moisture of the semi-finished product is too low, the saturated steam cannot bring more moisture, the moisture variable requirement of the conditioning cannot be met, the gelatinization degree of the materials is low, and the quality of the finished product is affected.

SUMMERY OF THE UTILITY MODEL

To above-mentioned current fodder quenching and tempering in-process problem, the utility model provides a fodder production quenching and tempering improve ware device, the device can satisfy the quenching and tempering demand to moisture, and the gelatinization effect is better.

A feed production conditioning improving device comprises a water storage tank, a water meter, a pipeline pump, a rotor flow meter, a steam-water mixing tank, a steam tank, a conditioning device, a main valve, a float valve, a stop valve, a water return valve, a waterway electromagnetic valve, a pneumatic steam valve, a water inlet pipe, a water pipe, a pipeline and a flow meter control valve;

the water inlet pipe is positioned above the water storage tank, and a main valve and a ball float valve are arranged on the water inlet pipe; the bottom of the water storage tank is connected with the rotor flow meter through a water pipe I, and a stop valve, a water meter, a pipeline pump, a waterway electromagnetic valve and a flow meter control valve are sequentially arranged on the water pipe I from one end of the water storage tank; a water pipe I between the water meter and the pipeline pump is connected with a water pipe I between the flow meter control valve and the waterway electromagnetic valve through a water pipe II to form a loop, and a water return valve is arranged on the water pipe II; the rotor flow meter, the steam tank and the steam-water mixing tank are respectively connected with a three-way joint through a water pipe III and pipelines I and III, and a pneumatic steam valve is arranged on the pipeline III between the steam tank and the three-way joint; the conditioner is connected with the bottom of the steam-water mixing tank through a second pipeline, and a spray nozzle is arranged at an outlet at the lower end of the second pipeline and is positioned inside the conditioner.

The utility model discloses a theory of operation: the method comprises the following steps of (1) conveying tap water to a water storage tank, pressurizing by using a pipeline pump, controlling the addition amount in unit time by using a rotor flow meter according to the water demand, and arranging a return pipe on a water supply pipeline to ensure the pipeline to be constant in pressure and prevent the pipeline pump from being burnt by overpressure of water pressure; the electromagnetic switch is used for controlling the opening and closing of the water path and the opening and closing of steam of the pneumatic steam valve, water and steam are conveyed through the pipeline pump and the steam pipeline, and the mixture enters the steam-water mixing tank and then enters the conditioner through the spray nozzle after being mixed.

The utility model has the advantages that:

1. the conditioning and improving device has scientific design, simple structure, less investment and quick effect;

2. automatically adjusting the addition amount according to the water requirement of the raw materials, and meeting the water requirement of a tempering link;

3. improving the gelatinization degree of the finished feed product and reducing the powder content of the granules;

4. improve palatability and improve product quality.

Drawings

FIG. 1 is a schematic view of the structure of the present invention

In the figure: 1-a water storage tank, 2-a water meter, 3-a pipeline pump, 4-a rotor flow meter, 5-a steam-water mixing tank, 6-a steam tank, 7-a conditioner, 8-a main valve, 9-a stop valve, 10-a water return valve, 11-a water way electromagnetic valve, 12-a pneumatic steam valve, 13-a water pipe I, 14-a water pipe II, 15-a water pipe III, 16-a pipeline I, 17-a pipeline II, 18-a water inlet pipe, 19-a ball float valve, 20-a flow meter control valve, 21-a spray nozzle, 22-a three-way joint and 23-a pipeline III.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

The feed production conditioning improving device shown in fig. 1 comprises a water storage tank 1, a water meter 2, a pipeline pump 3, a rotor flow meter 4, a steam-water mixing tank 5, a steam tank 6, a conditioner 7, a main valve 8, a stop valve 9, a water return valve 10, a waterway electromagnetic valve 11, a pneumatic steam valve 12, a first water pipe 13, a second water pipe 14, a third water pipe 15, a first pipeline 16, a second pipeline 17, a water inlet pipe 18, a float ball valve 19, a flow meter control valve 20, a spray nozzle 21, a three-way joint 22 and a third pipeline 23;

the water inlet pipe 18 is positioned above the water storage tank 1, and the main valve 8 and the ball float valve 19 are arranged on the water inlet pipe 18; the bottom of the water storage tank 1 is connected with the rotor flow meter 4 through a first water pipe 13, a stop valve 9, a water meter 2, a pipeline pump 3, a waterway electromagnetic valve 11 and a flow meter control valve 20 are sequentially arranged on the first water pipe 13 from one end of the water storage tank 1, the first water pipe 13 between the water meter 2 and the pipeline pump 3 is connected with the first water pipe 13 between the flow meter control valve 20 and the waterway electromagnetic valve 11 through a second water pipe 14 to form a loop, and a return water valve 10 is arranged on the second water pipe 14; the rotameter 4, the steam tank 6 and the steam-water mixing tank 5 are respectively connected with a three-way joint 22 through a water pipe III 15, a pipeline I16 and a pipeline III 23; a pneumatic steam valve 12 is arranged on a first pipeline 16 between the steam tank 6 and the three-way joint 22; the conditioner 7 is connected with the top of the steam-water mixing tank 5 through a second pipeline 17, an outlet at the lower end of the second pipeline 17 is provided with a spray nozzle 21, and the spray nozzle 21 is positioned inside the conditioner 7.

The utility model discloses an operation flow does:

1. opening a main valve 8 and a ball float valve 19 on a water inlet pipe 18, adding water into the water storage tank 1, and automatically closing the ball float valve 19 after the water storage tank is filled with the water;

2. before production, the pneumatic steam valve 12 is manually opened, steam in the steam tank 6 enters the conditioner 7 through the steam-water mixing tank 5, the conditioner 7 is opened, and the pneumatic steam valve 12 is gradually adjusted according to the material amount in the conditioner, so that the conditioning temperature in the conditioner 7 reaches the requirements of the formula process;

3. opening a stop valve 9 and a waterway electromagnetic valve 11, recording the scales of the water meter, opening a water return valve 10 after starting a pipeline pump 3, slowly opening a flow meter control valve 20, and adjusting the water quantity to be added according to different materials;

4. water in the water storage tank 1 is mixed with steam entering the steam tank 6 through the pipeline pump 3, the rotor flow meter 4 and the water pipe III 15 and enters the steam-water mixing tank 5 through the tee joint 22, and after the water and the steam are further mixed in the steam-water mixing tank 5, the water and the steam enter the conditioner 8 through the spray nozzle 21 through the pipeline II 17 to condition the materials;

5. after material conditioning is finished, the pipeline pump 3, the water path electromagnetic valve 11 and the stop valve 9 are closed in sequence, the pneumatic steam valve 12 is closed, the flow meter control valve 20 is closed, the rotor floating ball falls back to the bottom, finally the main valve 8 is closed, and the scales of the water meter are recorded.

Claims

1. A fodder production quenching and tempering improve ware device which characterized in that: the device comprises a water storage tank (1), a water meter (2), a pipeline pump (3), a rotor flow meter (4), a steam-water mixing tank (5), a steam tank (6), a conditioner (7), a main valve (8), a stop valve (9), a water return valve (10), a waterway electromagnetic valve (11), a pneumatic steam valve (12), a first water pipe (13), a second water pipe (14), a third water pipe (15), a first pipeline (16), a second pipeline (17), a water inlet pipe (18), a float valve (19), a flow meter control valve (20), a spray nozzle (21), a three-way joint (22) and a third pipeline (23);

the water inlet pipe (18) is positioned above the water storage tank (1), and the water inlet pipe (18) is provided with a main valve (8) and a float valve (19);

the bottom of the water storage tank (1) is connected with the rotor flow meter (4) through a first water pipe (13);

a stop valve (9), a water meter (2), a pipeline pump (3), a waterway electromagnetic valve (11) and a flowmeter control valve (20) are sequentially arranged on the water pipe I (13) from one end of the water storage tank (1);

a first water pipe (13) between the water meter (2) and the pipeline pump (3) is connected with a first water pipe (13) between the flowmeter control valve (20) and the waterway electromagnetic valve (11) through a second water pipe (14) to form a loop;

the rotameter (4), the steam tank (6) and the steam-water mixing tank (5) are respectively connected with the three-way joint (22) through a water pipe III (15), a pipeline I (16) and a pipeline III (23);

a first pipeline (16) between the steam tank (6) and the three-way joint (22) is provided with a pneumatic steam valve (12); the conditioner (7) is connected with the top of the steam-water mixing tank (5) through a second pipeline (17);

and an outlet at the lower end of the second pipeline (17) is provided with a spray nozzle (21), and the spray nozzle (21) is positioned inside the conditioner (7).

2. The feed production conditioning improver device of claim 1, wherein: a water return valve (10) is arranged on the second water pipe (14).